LANCER SERIES MICRO-MATIC STUD DRIVER

Transcription

1 ITAN TOOL LANCER SERIES MICRO-MATIC STUD DRIVER 1. Quick releasing - non-reversing. 2. Cartridge design for fast, easy maintenance procedures. 3. Automatic stud projection. 4. Micro design for close clearance areas. Excellent results on: Power hand tools Single or multiple spindle units Semi or fully automatic assembly machines Features: AUTO-LOAD Gage POSI-LOAD Stud Retainer Machine Load Stud Retainer Centering Guide TITAN LANCER -1 Drivers with Machine Load Stud Retainers. Stud projection height controlled by spindle stops. TITAN

2 Lancer Series Micro-matic Stud Driver Lancer-1 Lancer-2 With Centering Guide With #10-AL Auto-Load Gage With Posi-Load Stud Retainer With ML Machine Load Stud Retainer The Titan Lancer Series The TITAN LANCER SERIES is the culmination of new design concepts resulting in several performance advantages: 1. Smaller, lighter design. 2. Increased durability. 3. Cartridge design for easy maintenance. Projection Height Applications If the stud is not driven to the bottom of the tapped hole, and threads are still visible above the surface of the workpiece, you are working with a projection height application. Please see pages 4 & 6 for further details. (Stud shown completely driven to required height.) Torque Applications If the stud is driven to the bottom of the hole, or until the shoulder is fl ush with the workpiece, you are working with a torque application. Please see page 5 for further details. (Studs shown driven to torque.) Cartridge Design for Easy Maintenance The TITAN LANCER incorporates a unique cartridge design. By simply unscrewing the LANCER s Assembly Cap, all internal parts may be literally poured out onto the workbench. This eliminates time consuming and costly repairs, as well as the need to keep expensive quantities of replacement tools on hand. All parts are made of special alloy steel, heat treated to optimum levels and are independently replaceable. Power Source With the exception of impact and impulse drive tools, all other power tools are acceptable as long as you stay within the recommended RPM range and torque limits listed here: RPM AND TORQUE CHART Lancer-1 12 Foot lbs. NM 1.7 KgM MIN / MAX MAXIMUM TORQUE LIMIT RPM Lancer-2 35 Foot lbs 47 NM 4.8 KgM MIN / MAX 500 / /

3 Lancer Series Performance Options Centering Guide Use when studs are pre-started into workpiece Requires torque control in stud driver or torque controlled power tool Posi-Load Stud Retainer For semi-automatic (hand loading) of stud into stud driver Requires torque control in stud driver or torque controlled power tool May also be used for machine loading of stud (Ex.- shuttle plate) ML Machine Load Stud Retainer For fully automatic pre-loading of stud into stud driver Requires torque control in stud driver or torque controlled power tool NOT recommended for hand loading #10 Gage For adjustable stud projection height Trips tool into non-drive, free wheeling mode when face of gage touches workpiece Not recommended when driving studs to shoulder or bottoming studs in hole Studs must be pre-started into workpiece #10 AL Auto-Load Gage For semi-automatic (hand loading) of stud into stud driver Trips tool into non-drive, free wheeling mode when face of gage touches workpiece May also be used as stud retention device on torque controlled application with longer studs (If so, gage MUST NOT touch workpiece before required torque is reached.) #10 ML Machine Load Gage For fully automatic pre-loading of longer studs into stud driver. (Ex. Picking studs up from shuttle plate with ML gage provides superior concentricity of stud as workpiece is approached.) Not recommended for semi-automatic use (pre-loading by hand). May be used as trip gage for automatic projection OR used only as stud retention device on torque controlled application if stud length permits #11 thru #15 Gages Use same as #10 Gage, but for increasingly longer stud projection requirements #11 AL thru #15 AL Gage Use same as #10 AL Gage, but for increasingly longer stud projections - SPECIAL TO ORDER - #11 thru #15 ML Gage Use same as #10 ML Gage, but for increasingly longer stud projections - SPECIAL TO ORDER - #1 Open Gage Use same as #10 Gage on studs with extremely short projection heights CAUTION: O.D. of workpiece must be greater than 25 32" (19.8 mm) when used on Lancer-1 or greater than " (30.95 mm) when used on Lancer-2. TITAN SENTINEL has an adjustable torque clutch. LANCER does NOT. 3

4 Driving Studs to Projection Height THREADS REMAINING PROJECTION P Body with Short Tang Use P Body when Projection Height is A. Controlled by stud driver. B. Controlled by spindle stop. (If spindle rotation continues after further axial travel is prevented by spindle stop.) SHORT TANG DRIVE HEAD "P" BODY The LANCER stud driver can be used in two different ways to drive a stud to projection height: 1. Height Controlled by Gage on Stud Driver The first method is to equip the stud driver with a trip gage that makes contact with the work piece and limits the axial travel of the stud driver. Trip gages come in a variety of styles and sizes. The smallest and simplest of these gages is a #1 open gage. This gage is used to obtain extremely short projection heights. The standard gage for a Lancer is a #10 gage. This gage is very versatile and can be adjusted to deliver a wide variety of projection heights. For longer projection heights TITAN produces #11- #15 gages. 2. Height Controlled by Spindle Stop The second method is referred to as spindle stop. In a spindle stop application the projection height of the stud is controlled by limiting the axial travel of the drive spindle. In a spindle stop application the stud driver can be used without a gage. If a gage is used as a guide or holding device for pre-loading the stud into the driver, it should not be allowed to touch the workpiece. Performance Options for Hand-Starting stud: Performance Options for Pre-Loading stud: #1 Open Gage #10 Gage #10 Auto-Load Gage #11-15 Auto-Load Gage #11-#15 Gage #10 Machine Load Gage #11-#15 ML Gage Centering Guide Requires spindle stop to control projection height. Posi-Load Stud Retainer REQUIRED PROJECTION HEIGHT REQUIRED PROJECTION HEIGHT Machine Load Stud Retainer Requires spindle stop to control projection height. 4

5 Driving Studs to Torque NO THREADS REMAINING NO THREADS REMAINING ET BODY with Long Tang Use ET Body for: A. Torque applications. B. Projection height applications which are controlled by spindle stops. (Spindle rotation must stop at same moment that axial travel stops.) DRIVE HEAD LONG TANG "ET" BODY If a LANCER is used on a torque application, the power source must have a torque control feature. Even though the LANCER was originally designed for use on projection height applications, when properly equipped, the LANCER has proven itself to be an effective method for driving studs to a torque requirement. Unlike the Sentinel series of stud drivers, the LANCER does not include a clutch mechanism to control the driving torque of the studs. Torque control must be achieved by one of the following methods: Controlling the stall torque of the power tool. Electronically monitoring and controlling the torque. Mechanically interrupting the power source at the desired level. When used on a torque controlled application care should be taken to insure that all rotational force is eliminated before the LANCER is removed from the stud. Failure to do this could result in damage to the stud or stud driver. This could also cause the jaws to lock onto the threads of the stud thus preventing easy removal of the LANCER at the end of the drive cycle. Performance Options for Hand-Starting stud: Performance Options for Pre-Loading stud: Centering Guide Face of Centering Guide must not touch workpiece. #10 Gage Posi-Load Stud Retainer #10 Auto-Load Gage #11-#15 Gage Even though driving to torque, it may be preferable to use a gage to guide jaws onto longer studs. Caution: Face of gage must not touch workpiece. Machine Load Stud Retainer Face of Stud Retainer must not touch workpiece. #10 Machine Load Gage #11-#15 ML Gage Even though driving to torque, it may be preferable to use a gage to guide jaws onto long studs. Caution: Face of gage must not touch workpiece. Driven to Torque Driven to Torque All features shown above may be used when driving to torque, as long as end of tool does not touch workpiece. 5

6 Projection Height Range LANCER-1 LANCER-1 LANCER-2 ONLY AND LANCER-2 ONLY STUD SIZE #8, #10, M4, M5 1/4", M6, M7 5/16", M8 3/8", 7/16", M10 STUD PROJECTIONS Inches Millimeters Inches Millimeters Inches Millimeters Inches Millimeters MIN..313" 7.9 mm.406" 10.3 mm.500" 12.7 mm.500" 12.7 mm MAX mm mm mm mm MIN mm mm mm mm MAX mm mm mm mm MIN mm mm mm mm MAX mm mm mm mm MIN mm mm mm MAX mm mm mm MIN mm mm mm MAX mm mm mm MIN mm mm mm mm MAX mm mm mm mm TRIP GAGE #1 Open Gage #10 Gage #10-AL Auto-Load Gage Lancer-1 #10-ML Machine Load Gage Lancer-2 #10-ML Machine Load Gage #11 Gage #11-AL Gage #11-ML Gage NOTE: ±.031" or ±0.8 mm tolerance on all projection heights. If stud projection requirements are longer or shorter than those shown above, consult TITAN TOOL COMPANY for special options or tool modifications. Projection Height Adjustment Tools shown are LANCER-1's equipped with 1 4" Jaws and #10 Gage. Increasing the distance between lock rings A and B will produce a corresponding increase in the set projection height. LANCER-1 set for minimum projection height of 1/2". A B LANCER-1 length increased by 3/8" resulting in 7/8" stud projection height. 3 8 " 1 2 " A B 7 8 " 6 Two Stage, Anti-Strip Loading /Unloading Cycles Whenever the LANCER is used on a projection height application it is essential that you specify that the tool be equipped with a P Body. The P Body allows the Drive tang and slot to completely disengage. This totally isolates the body, jaws and stud from any rotational force. This unique two stage loading/unloading cycle prevents thread damage that commonly occurs with projection height stud drivers that utilize a conventional single stage design. Exception: If projection height of stud is controlled by Spindle Stop, and Spindle Rotation stops at the same time as Spindle Feed stops, then use ET-Body for improved performance. DRIVE SLOT DRIVE TANG LANCER #1 WITH "P" BODY

7 TTSL Spring Loaded Spindle Adaptor SPINDLE FORCE 1. Absorbs excess spindle travel while maintaining axial pressure between spindle and drive tool. 2. Allows axial fl oat without sacrifi cing concentricity. 3. Adapts easily to all types of spindles. FULL SPRING TRAVEL SPINDLE FORCE NOTE: 1. At no time during the drive cycle should the TTSL spring be completely compressed. 2. The TTSL spring should not be used to continue the advancement of the stud drivers after the spindle drive mechanism has been halted. REMAINING SPRING TRAVEL SPINDLE ADVANCEMENT FORMULA For proper Spindle Feed & RPM, use this helpful formula: Metric Threads Thread Pitch x RPM x = MM per second of spindle advancement American Std. Unified Threads 1 x RPM x 1.1 Pitch = Inches per second 60 of spindle advancement Lancer #2 shown with TTSL-1. Multiple and/or Automatic Stud Driving In all stud driving applications it is necessary to coordinate the axial advancement of the spindle with the RPM and thread pitch of the stud. If the advancement is too rapid, excessive pressure will accelerate the wear on the stud driver. If the advancement is too slow, the jaws will open and close repeatedly causing damage to the stud and decreasing the accuracy of the projection height. When a stud driver is used manually the operator will quickly learn to apply the necessary pressure to get the stud driver to operate properly. But when the stud drivers are used on automatic or multiple spindle applications it becomes necessary to add a TTSL between the stud drivers and the spindle to obtain the same result. When the TTSL is installed you simply allow the spindle to advance 10% faster than the stud is capable of screwing into the workpiece. The extra 10% will be absorbed by the TTSL and the spring pressure of the TTSL will assure that the stud driver remains loaded onto the stud. This greatly reduces the time needed to successfully setup and fi ne tune the machinery, and it significantly reduces the risk of tool failure or breakage. 7

8 Lancer-1 Physical Dimensions ALL DIMENSIONS ARE IN MILLIMETERS. Tolerance: mm. Divide by 25.4 mm to convert to inches LESS GAGE CENTERING GUIDE POSI-LOAD MACHINE LOAD #10 GAGE #10 AUTO-LOAD GAGE #11 GAGE OR #11 AUTO-LOAD GAGE / Same Dimensions #11 MACHINE LOAD GAGE / Same Dimensions #10 MACHINE LOAD GAGE OR

9 Lancer-1 Stud Engagement Chart A B GAGE PLUNGER JAWS A - (THREAD GRIP) This fi gure equals the distance from the end of the jaws to the tip of the plunger. B - (TOTAL STUD ENGAGEMENT IN FULLY POSITION) This fi gure equals the distance from the face of the tool to the tip of the plunger. STUD SIZES #8, #10, M4, M5 1/4, M6, M7 5/16, M8 A INCHES 9/32" 3/8" 15/32" MILLIMETERS CENTERING GUIDE INCHES 13/32" 5/8" 23/32" MILLIMETERS POSI-LOAD INCHES 13/32" 5/8" 23/32" MILLIMETERS MACHINE LOAD INCHES Special 5/8" 23/32" To MILLIMETERS Order B #10 GAGE INCHES 9/16" 21/32" 3/4" MILLIMETERS #10 AUTO-LOAD GAGE INCHES 23/32" 13/16" 29/32" MILLIMETERS #10 MACHINE LOAD GAGE INCHES 31/32" 1-1/16" 1-5/32" MILLIMETERS #11 GAGE #11 AUTO-LOAD GAGE #11 MACHINE LOAD GAGE SET AT MIMIMUM INCHES 1-3/4" 1-27/32" 1-15/16" MILLIMETERS NOTE: All dimensions are plus or minus 1 /32" or 0.8 mm. IMPORTANT: For studs with thread lengths shorter than dimension "A" contact Titan Tool Co. for special modifi cations. 9

10 Lancer-2 Physical Dimensions ALL DIMENSIONS ARE IN MILLIMETERS. Tolerance; mm. Divide by 25.4 mm to convert to inches LESS GAGE CENTERING GUIDE POSI-LOAD MACHINE LOAD #10 GAGE #10 AUTO-LOAD GAGE #11 GAGE OR #11 AUTO-LOAD GAGE / Same Dimensions #11 MACHINE LOAD GAGE / Same Dimensions #10 MACHINE LOAD GAGE OR

11 Lancer-2 Stud Engagement Chart A B GAGE PLUNGER JAWS A - (THREAD GRIP) This fi gure equals the distance from the end of the jaws to the tip of the plunger. B - (TOTAL STUD ENGAGEMENT IN FULLY POSITION) This fi gure equals the distance from the face of the tool to the tip of the plunger. STUD SIZES 1/4", M6, M7 5/16", 3/8", 7/16", M8, M10 A INCHES 3/8" 15/32" MILLIMETERS CENTERING GUIDE INCHES 19/32" 11/16" MILLIMETERS POSI-LOAD INCHES 19/32" 11/16" MILLIMETERS MACHINE LOAD INCHES 19/32" 11/16" MILLIMETERS B #10 GAGE INCHES 21/32" 3/4" MILLIMETERS #10 AUTO-LOAD GAGE INCHES 13/16" 29/32" MILLIMETERS #10 MACHINE LOAD GAGE INCHES 1" 1-3/32" MILLIMETERS #11 GAGE #11 AUTO-LOAD GAGE #11 MACHINE LOAD GAGE SET AT MIMIMUM INCHES 1-27/32" 1-15/16" MILLIMETERS NOTE: All dimensions are plus or minus 1 /32" or 0.8 mm. IMPORTANT: For studs with thread lengths shorter than dimension A contact Titan Tool Co. for special modifi cations. 11

12 Lancer Series Micro-Matic Stud Driver Ordering Information TOOL SIZE STUD SIZE PERFORMANCE BODY TYPE FEMALE (Choose One) FEATURE Choose ADAPTION (Choose One) ET or P (Choose One) LANCER-1 LANCER-2 #8-32 M4 x.7 Centering Guide 3/8"-24 Threaded #10-24 M5 x.8 1/2"-20 Threaded #1 Open Gage #10-32 M6 x /8"-16 Threaded 1/4"-20 M7 x 1.00 #10 Gage M14 x /4"-28 M8 x1.25 #11-15 Gage ET 3/8" Square 5/16"-18 M8 x /2" Round 5/16"-24 Posi-Load Stud Retainer or ML Stud Retainer 1/4"-20 M6 x 1.00 P 3/8"-24 Threaded 1/4"-28 M7 x 1.00 #10 ML Auto-Load Gage 1/2"-20 Threaded 5/16"-18 M8 x 1.25 #10 ML Machine Load Gage 5/8"-16 Threaded 5/16"-24 M8 x 1.00 M14 x /8"-16 M10 x 1.50 #11-15 AL Gage M16 x /8"-24 M10 x 1.25 #11-15 ML Gage 3/8" Square 7/16"-14 1/2" 7/16"-20 1/2" Round 5/8" All Machine Load (ML) Types must be fi tted to your sample stud. Therefore sample stud must be sent with purchase order. Examples for Ordering All examples shown below assume either 3/8" male square or M16 x 1.00 male thread on power source. A. M6 x 1.00 stud to be pre-loaded into LANCER and driven to 18 mm projection height (height controlled by tool): SPECIFY: LANCER-1, M6 x 1.00, #10 AL Gage set at 18 mm, P-Body 3/8" square. B. 3 /8"-16 stud to be hand started into the workpiece and driven to a torque of 16' lb.: SPECIFY: LANCER-2, 3 /8"-16, Centering Guide, ET-Body 3/8" square. C. M8 x 1.25 stud to be pre-loaded by shuttle system into Lancer and driven to 20 mm projection height (Projection controlled by spindle stop: axial travel stops - but rotation continues on timed cycle): SPECIFY: LANCER-2, M8 x 1.25, ML Posi-Load, P-Body, M16 x 1.00 Female Drive. D. Same as example C but: Spindle rotation stops instantly with axial travel: SPECIFY: LANCER-2, M8 x 1.25, ML Posi-Load, ET Body, M16 x 1.00 Female Drive. E. M8 x 1.25 stud to be pre-loaded by shuttle system into Lancer and driven to 70 mm projection (Projection controlled by spindle stop, rotation and axial travel stops at same time): SPECIFY: LANCER-2, M8 x 1.25, #11 ML Gage, ET Body, M16 x 1.00 Female Drive. (Longer Machine Load Gage supports long stud better, yet Gage will not touch workpiece surface). Automatic/Multiple Spindles: For enhanced performance always use TTSL on Lancer Stud Drivers. Before Ordering: TITAN TOOL COMPANY has specialized in stud driving since We offer many years of experience in this fi eld. We encourage you to contact us before proceeding with any new applications involving our tools. Our service is prompt and free of charge. Important: Patents: SEND COMPLETED CUSTOMER SPECIFICATION SHEET WITH ORDER INCLUDE SAMPLE STUD WITH ORDER DO NOT USE IMPACT WRENCHES USE A TTSL WHEREVER NECESSARY U.S. Patent Numbers: 4,470,329 4,476,749 4,513,643 4,819,519 5,119,700 Multiple corresponding patents issued in the following countries. Canada, France, Great Britain, Indonesia, Italy, Japan, Korea, Mexico, Spain, Sweden, Taiwan, Germany. TITAN TOOL COMPANY 7410 Main Street Fairview, PA (814) FAX (814) GD/250/4/13