Modicon Premium automation platform 0

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1 Presentation Presentation Premium ppm and ppm automation platform processors manage the entire PLC station comprising: b Discrete I/O modules b Preventa safety modules b Analog I/O modules b Application-specifi c modules (counter, motion, weighing, communication) If the PLC station needs to extend across a certain distance, these modules can be distributed: b Either in several racks interconnected by Bus X (max. 00 m) b Or via one of the supported fi eldbuses The processors are differentiated by their memory capacities, processing speeds, number of I/O, and number of communication ports. Depending on the model, they include: b to 6 racks b 9 to 00 discrete I/O b to 5 analog I/O b to 6 application-specifi c. Each application-specifi c module (counter, motion control, communication () or weighing) accounts for or more application-specifi c. b to networks (Ethernet TCP/IP, Fipway, Modbus Plus, Ethway), to 8 AS-Interface buses b 0 or Fipio bus, 0 or CANopen or Modbus Plus bus and 0 to 5 INTERBUS or Profi bus DP fi eldbuses b 0 to 0 process control, with one channel able to have up to loops Depending on the model, Premium processors also feature: b A 0BASE-T/00BASE-TX Ethernet TCP/IP port (RJ5 connector) b Communication via terminal ports (TER and AUX) using Uni-Telway protocol or character mode (typically a 9 or 5 Kbps programming terminal and an operator dialog terminal) b A USB type TER port (for the connection of a programming terminal) Each processor has slots for a card: b An upper slot (no. 0) for memory extension cards (program, symbols, constants and/or data fi les) b A lower slot (no. ) for a network card (Fipway, Modbus Plus) or bus (CANopen, Fipio Agent, Modbus, Uni-Telway and serial links). Memory extension cards specifi cally for data storage can also be inserted into this slot. Premium application design and installation The installation of these Premium processors requires: b Unity Pro Medium, Large or Extra Large programming software. This is the same as the software used in the Quantum platform. b Optionally, depending on requirements: v The Unity Studio software suite used to design distributed applications v The Unity Application Generator (UAG) specialist software for modeling and generating process applications v Unity EFB toolkit software for developing EF and EFB function block libraries in C language v Unity SFC View software for visualizing and diagnosing applications written in Sequential Function Chart (SFC) language Characteristics: pages 5/ and 5/5 References: page 5/ 5-EN_Ver.0.indd

2 Description Description of ppm processors without Ethernet TCP/IP port pm single-format processors and p/pm double-format processors feature the following on the front panel: A display block with 5 indicator lamps: v RUN lamp (green): Processor in operation (program execution) 0M 5M v ERR lamp (red): Fault on the processor or its on-board devices ( memory card and communication card) 5 v I/O lamp (red): Fault occurring on another module in the station or confi guration fault v TER lamp (yellow): Activity on TER or AUX terminal port v FIP lamp (red): Activity on Fipio bus (depending on model) 0/0M 6 5/5/5M RESET button causing a cold restart of the PLC when it is activated An 8-way female mini-din connector marked TER for connecting a programming or adjustment terminal (RS 85) An 8-way female mini-din connector marked AUX for connecting a programming or adjustment terminal (RS 85) 5 A slot (no. 0) for a memory card 6 A slot (no.) for a communication card or memory extension card for storing additional data 0M A 9-way SUB-D connector (on 5/5/5M models) for Fipio bus communication (Fipio manager port) 8 An air recirculating heatsink (on 0/pM models) 5 6 CA 0M/CD 0M Description of the processor and configurations with CANopen port The 0M processor and Cp 0M confi gurations (built around the 0M processor) feature all or some of the following components: A non-extendable 6-slot TSX RKY 6 rack A standard-format c V non-isolated TSX PSY 60M or a 00 0 V TSX PSY 600M power supply (see page 5/5). A C0M processor with slot no. for the CANopen master V.0 card, complete with cable and tap junction (see page 65/5). A slot (no. 0) for a format memory extension card 5 A -channel 0 khz TSX CTY A counter module (see page 50/5). This module uses of the application-specifi c provided by the processor. 6 Three single-format slots for any I/O module or Premium module An air recirculating heatsink 8 A C0M processor with slot no. for the CANopen master V.0 card, complete with cable and tap junction These confi gurations are supplied already mounted and their component parts cannot be detached. Characteristics: pages 5/ and 5/5 References : page 5/ 5-EN_Ver.0.indd

3 Description (continued) /6/6M Description of ppm processors with Ethernet TCP/IP port 6/6/8M double-format processors with Ethernet TCP/IP port feature, on the front panel: A display block with 5 indicator lamps: v RUN lamp (green): Processor in operation (program execution) v ERR lamp (red): Fault on the processor or its on-board devices ( memory card and communication card) v I/O lamp (red): Fault occurring on another module in the station or configuration fault v TER lamp (yellow): Activity on TER or AUX terminal port A display block relating to the Ethernet port featuring 5 lamps: v RUN lamp (green): Ethernet port ready v ERR lamp (red): Ethernet port fault v COL lamp (red): Collision detection v STS lamp (yellow): Ethernet link diagnostics v Two TX and RX lamps (yellow): Transmission/reception activity RESET button causing a cold restart of the PLC when it is activated An 8-way female mini-din connector marked TER for connecting a programming or adjustment terminal (RS 85) 5 An 8-way female mini-din connector marked AUX for connecting a programming or adjustment terminal (RS 85) 6 A standard RJ5 connector for connection to the Ethernet TCP/IP 0BASE-T/00BASE-TX network A slot (no. 0) for a memory card 8 A slot (no.) for a communication card or memory extension card for storing additional data 5-EN_Ver.0.indd

4 Description (continued) Description of p/5pm high-performance processors Premium 5/55/6/56M double-format high-performance processors feature the following on the front panel: 5/55M /56M A display block with 5 indicator lamps: b RUN lamp (green): Processor in operation (program execution) b ERR lamp (red): Fault on the processor or its on-board devices ( memory card and communication card) b I/O lamp (red): Fault occurring on another module in the station or confi guration fault b TER lamp (yellow): Activity on the AUX terminal port b FIP lamp (red): Activity on the Fipio bus (on 5/55M model) For the 6/56M model (with Ethernet port), this display block features 6 additional display lamps: v RUN lamp (green): Ethernet TCP/IP port ready v ERR lamp (red): Ethernet port fault v COL lamp (red): Collision detection v STS lamp (yellow): Ethernet link diagnostics Two Tx and Rx lamps (yellow): Transmission/reception activity A Memory extract button for extracting the memory extension card. The associated Memory extract ready display lamp indicates that this card can be extracted safely. RESET button causing a cold restart of the PLC when it is activated An 8-way female mini-din connector marked AUX for connecting a programming, adjustment or HMI terminal 5 A USB type connector marked TER for connecting a programming terminal (requires the PC compatible connection cable reference UNY XCA USB 0, length. m, to be ordered separately) 6 A slot (no. 0) for a memory extension card A slot (no.) for a communication card or memory extension card for storing additional data 8 A 9-way SUB-D connector (on 5/55Mmodels) for Fipio bus communication (Fipio manager port) 9 An RJ5 type connector (on 6/56M models) for connection to the Ethernet TCP/IP 0BASE-T/00BASE-TX network USB type terminal port The USB terminal port 5 provides a useful data rate ( Mbps) greater than that of the Uni-Telway terminal port available on Premium processors. The USB terminal port is compatible with Unity Pro programming software and OFS (OPC Factory Server) data server. p/5pm processors can be connected to a USB bus comprising several peripheral devices. However: b Only one processor must be connected to the USB bus. b No device on the USB bus can be controlled by the PLC (modem, printer). 5-EN_Ver.0.indd 5

5 Memory structure Processor without memory card Located data Unlocated data Internal RAM 96 to 08 Program, symbols and area for online program modifi cation Constants Processor with memory card in slot no. 0 Memory structure The application memory is divided into memory areas physically distributed in the internal RAM memory and on 0, or memory extension cards: The application data area, which may be one of possible types, is always in the internal RAM: b Located data corresponding to data defi ned by an address (e.g. %MW) to which a symbol may be associated (e.g. Counting_rejects). b Unlocated data corresponding to data defi ned only by a symbol. This type of addressing removes the memory mapping managment constraints because addresses are assigned automatically. Internal RAM 96 to 896 Kb Located data Unlocated data Area in internal RAM or memory card for the program and symbols. In the event of this area being in internal RAM, it also supports the area for modifying the program in online mode (). This area contains the program s executable binary code and IEC source code. The user selects the type of information to be stored in the PLC memory. Constants area in the internal RAM or the memory card (slot no. 0) card (slot no. 0) 8 to 68 Kb Program and symbols Constants Storage of additional data Storage area for additional data (slot no. 0 or no. ), e.g. for production data and manufacturing recipes Two memory structures are possible depending on whether the Premium processor is fi tted with 0, or memory extension cards: b Application in internal RAM. In this case, the application is entirely loaded in the processor s internal battery-backed RAM (), the capacity of which depends on the processor model (96 to 60 Kb). Processor with data storage type memory card in slot no. 0 b Application in card. In this case, the internal RAM is reserved for the application data. The memory card (slot no. ) contains the program space (program, symbols and constants areas) ( to 68 Kb). Certain types of memory card also host the data storage area (max. 696 Kb). Internal RAM 96 to 60 Kb Located data Unlocated data Program, symbols and area for online program modification Constants The presence of the symbols area with the program area is optional. Having the application symbols database on the PLC means that, when connected to a programming terminal not containing any applications, all the elements needed to debug or upgrade this PLC are available within the PLC. () If a card has been inserted, the memory used by program modifi cation in online mode is located in this memory card (outside zones, and opposite). () The internal RAM memory is backed up by an optional battery ( years battery life) located in the power supply module (see page 5/). data storage card (slot no. 0) 096 or 89 Kb Storage of additional data 6 5-EN_Ver.0.indd

6 Memory structure (continued) Processor with mixed type memory cards in slot no. 0 and data storage type memory cards in slot no. () Internal RAM card (slot no. 0) 96 to 896 Kb 8 to 68 Kb Located data Unlocated data Program and symbols Constants Additional data storage (zone A) Memory structure (continued) Extension of the data storage area Memory cards reserved for data storage (096 or 89 Kb) are used to: b Access the data storage area when the application is entirely supported by the internal RAM. In this case, the data storage memory card is inserted into slot no. 0. b Free up memory space to provide additional program space when the application is in the card (slot no. 0). In this case, the data storage memory card is inserted into slot no. (a part of it can be supported by the memory card in slot no. 0). Unity Pro programming software assists the application designer with the management of the structure and the occupation of memory space on the Premium PLC. data storage card (slot no. ) 096 or 89 Kb Additional data storage (zone B) Protecting the application Regardless of the PLC memory structure (whether the application is located in the internal RAM or in the memory card), it is possible to protect this in order to prevent it being accessed (read or modify program) by only loading the executable code on the PLC. () 0 processors and higher. A memory protection bit, set in confi guration mode, is also available to prevent any program modifi cation (via the programming terminal or downloads). Program modification in online mode This function is different from previous versions of Premium PLCs (with PL software) and now allows program code and data in different parts of the application to be added or modifi ed in a single modifi cation session (thus making modifi cation unifi ed and consistent with regard to the controlled process). This increased fl exibility comes at a cost in ter of the program memory volume required. Any program modifi cations made in online mode require available program memory space at least equal in size to the combined size of all sections of the Unity Pro program affected by the same modifi cation session. Depending on circutances: b For a processor with memory extension card, the memory volume remaining available in the card for online modifi cation is suffi cient if the recommendations on page 59/ are observed. b For a processor without memory extension card, users wishing to have the option of making modifi cations in online mode may select a processor according to: v The anticipated size of the application v The number and size of the program sections to be modifi ed in online mode A memory extension card that only uses Flash Eprom technology (without additional SRAM) obviously cannot provide the function of program modifi cation in online mode. 5-EN_Ver.0.indd

7 Characteristics Premium PLCs have been developed to comply with major national and international standards on electronic industrial automation equipment. See pages 56/ to X000/ Standards, certifi cation and environmental conditions. Characteristics and performance Type of processor Maximum configuration Functions Memories 0M () 0M 6M 5M No. of racks /6/8 slots 6 slots 8 Max. no. of slots for modules 8 Max. no. in rack of () Integrated connections Maximum no. of connections Maximum capacity Maximum size of object zones 0M Discrete I/O 9/56 () 5 0 Analog I/O 80 6M Process control 0 (up to 0 simple loops) Application-specifi c (counter, axis, weighing, and serial links) (5) 8 Ethernet TCP/IP Fipio manager (6 agents) Serial link link with connectors (TER and AUX) 9. Kbps Network (Ethernet TCP/IP, Fipway, Ethway, Modbus Plus), none if Ethernet is used 5M ( agents), none if Ethernet is used AS-Interface bus CANopen or Modbus Modbus Plus bus CANopen Plus only INTERBUS or Profi bus DP bus Without card Kb 96 prog. + data 60 prog. + data 9 prog. + data With card Kb 8 prog. 96 data prog. 96 data 68 prog. 60 data 68 prog. 9 data Data storage Kb 56 6,8 (limited to 89 with current cards) Located internal bits bits (% of internal memory) Located internal data Kb 6 for internal words %Mpi 6 for constant words %Kpi Unlocated internal data Kb Unlimited (6) Application structure Master task Fast task Auxiliary tasks Event tasks ( of which has priority) 6 ( of which has priority) Execution time Without for card one instruction With card No. of Without Kinstructions card executed every With card System overhead Boolean µs On word or fixed-point µs arithmetic On fl oating points µs.5.60 ().5.60 ().5.60 () Boolean µs On word or fixed-point µs arithmetic On fl oating points µs ().5.60 () () 00% Boolean Kinst/ % Boolean and Kinst/... 5% fi xed arithmetic 00% Boolean Kinst/ % Boolean and 5% fi xed arithmetic Kinst/ Master task Fast task () Identical characteristics for Cp0M configuration. () The fi rst value is valid for a Cp 00M confi guration, the second for a 0M processor. () Only affects in-rack modules. The maximum values for the number of discrete I/O, analog I/O, application-specific, and process control are cumulative. The remote I/O on the bus or network (CANopen, AS-Interface, Uni-Telway, Fipio, Modbus Plus, etc.) or third-party bus (INTERBUS or Profi bus DP) are not included in this maximum number. () Programmable loops using the CONT-CTL EFB control block library (in addition to configurable process control). (5) Serial links: Modbus, Uni-Telway, Jnet and asynchronous serial links. 8 5-EN_Ver.0.indd

8 Characteristics (continued) Premium PLCs have been developed to comply with major national and international standards on electronic industrial automation equipment. See pages 56/ to X000/ Standards, certifi cation and environmental conditions. Characteristics and performance (continued) Types of processor Maximum configuration Functions Memories 0M 6M 5M 5M 6M No. of racks /6/8 slots slots Max. no. of slots for modules Max. no. in rack of () Integrated connections Maximum no. of connections Maximum capacity Maximum size of object zones 55M Discrete I/O Analog I/O Process control Application-specifi c (counter, axis, weighing, and serial links) (5) 5 (up to 5 simple loops) 0 () (up to 60 simple loops) M 0 () (up to 90 simple loops) Ethernet TCP/IP Fipio manager ( agents) ( agents) Serial link link with connectors (TER and AUX) 9. or 5 Kbps x Mbps USB link (TER), x 9. Kbps (AUX) link Network (Ethernet TCP/IP, Fipway, Ethway, Modbus Plus), if Ethernet is used, if Ethernet is used, if Ethernet is used AS-Interface bus CANopen or Modbus Plus bus INTERBUS or Profi bus DP bus 5 Without card Kb 9 prog. + data 08 prog. + 0 prog. + data 60 prog. + data data With card Kb 9 prog. 9 data 9 prog. 08 data 08 prog. 0 data Data storage Kb 6,8 (limited to 89 with current cards) 68 prog. 896 data Located internal bits bits 6,8,68,68 (% of internal memory) Located internal data Kb 6 for internal words %Mpi 6 for constant words %Kpi Unlocated internal Kb Unlimited (6) data 8 for int. words %Mpi 6 for const. words %Kpi Application structure Master task Fast task Auxiliary tasks Event tasks 6 ( of which has priority) 6 ( of which has priority) 8 ( of which has priority) (timers) Execution time Without for card one instruction With card Typical Without program code card execution time for Kinstruction With card System overhead Boolean µs () () On word or fi xed-point µs () () arithmetic On fl oating points µs () () () Boolean µs () () On word or fi xed-point µs () () arithmetic On fl oating points µs () () () 00% Boolean Kinst/ % Boolean and Kinst/ % fi xed arithmetic 00% Boolean Kinst/ 65% Boolean and 5% fi xed arithmetic Kinst/ Master task Fast task (6) Within the processor s data memory capacity limit. () Threshold values limited according to the type of instruction. 5-EN_Ver.0.indd 9

9 References Ready-assembled 0 processor configurations with CANopen port These confi gurations, which are supplied already mounted, feature: b A non-extendable 6-slot TSX RKY6 rack b A TSX PSY 60/600M DC or AC power supply b A C0M processor with a TSX CPP 0 CANopen bus kit b A TSX CTY A -channel 0 khz counter module 6/6M I/O capacity () Capacity No. of bus/network Memory modules 9 discrete I/O analog I/O application-specific () 96 Kb 8 Kb on CANopen bus network AS-Interface bus Power supply V Reference () Weight kg c CD 0M.90 a 00 0 CA 0M.900 TSX 5 processors I/O capacity () Capacity Maximum number of TSX 5 0p rack 56 discrete I/O analog I/O application-specific Memory 96 Kb 8 Kb on Process control bus/network modules 0 network AS-Interface bus Integrated port Reference () Weight kg CANopen 0M 0.0 5M TSX 5 p racks () 5 discrete I/O analog I/O 8 application-specific 96 Kb Max. Kb on 0 network AS-Interface buses CANopen bus 0M 0.80 AS-Interface buses CANopen bus Ethernet TCP/IP 6M network AS-Interface buses Fipio 5M 0.0 0/0M 6/6M 5/5/5M TSX 5 p 6 racks () 0 discrete I/O 80 analog I/O application-specific TSX 5 p 6 racks () 0 discrete I/O 8 analog I/O application-specific 60 Kb Max. 68 Kb on 0 network AS-Interface buses CANopen bus (5) fi eldbus (5) 0M 0.50 AS-Interface buses CANopen bus (5) fi eldbus (5) Ethernet TCP/IP 6M 9 Kb Max. 68 Kb on 0 network AS-Interface buses CANopen bus (5) fi eldbus (5) Fipio 5M 9 Kb Max. 9 Kb on 08 Kb Max. 9 Kb on 5 networks 0M AS-Interface buses CANopen bus (5) fi eldbuses (5) networks Ethernet 6M 8 AS-Interface buses TCP/IP CANopen bus (5) fi eldbuses (5) 5 networks Fipio 5M AS-Interface buses CANopen bus (5) fi eldbuses (5) () of these are used by the TSX CTY A -channel 0 khz counter module into the confi guration. () Cumulative maximum values. The number of remote I/O on the different buses is not taken into account. () Product supplied with multilingual Quick Reference Guide: English, French, German, Spanish, and Italian. () Maximum number of TSX RKY EX/6EX/8EX racks (, 6 or 8 slots). Using the TSX RKY EX rack with slots is the same as using racks with, 6 or 8 slots. (5) Fieldbus: INTERBUS or Profi bus DP. 0 5-EN_Ver.0.indd

10 References (continued) TSX 5 processor (continued) I/O capacity () Capacity Maximum number of TSX 5-p 6 racks () 08 discrete I/O 56 analog I/O 6 application-specifi c Memory 0/0 Kb () Max. 08 Kb on Process control bus/network modules Integrated port 0 networks Ethernet 8 AS-Interface buses TCP/IP CANopen bus (5) fieldbuses (5) Reference () Weight kg 6M 5/55M networks 8 AS-Interface buses CANopen bus (5) fieldbuses (5) Fipio 5M TSX 5-5p 6 racks () 08 discrete I/O 5 analog I/O 6 application-specifi c 60/896 Kb 0 networks Ethernet () Max. 68 Kb on 8 AS-Interface buses TCP/IP CANopen bus (5) 5 fieldbuses (5) 56M networks 8 AS-Interface buses CANopen bus (5) 5 fieldbuses (5) Fipio 55M /56M memory extension cards Premium processors can support up to memory extension cards. However, useful memory capacity is limited to the maximum size defined for the processor model. See pages 59/ and 59/. Connection cables for PC programming terminal Description Use from to Universal cable for terminal port/rs port Micro/Premium/Atrium mini-din port or TSX P ACC 0 unit (TER or AUX) RS D port on a PC terminal (9-way SUB-D) Length Reference Weight kg.5 m TSX PCX TSX PCX 0 Cable for terminal port/usb port Micro/Premium/Atrium mini-din port (TER or AUX) USB port on a PC terminal.5 m TSX PCX 00 USB cable for terminal port/pc USB port Premium TSX 5 p/5p Quantum 0 CPU 6p USB port on a PC terminal. m UNY XCA USB 0 () Cumulative maximum values. The number of remote I/O on the bus is not counted. () Product supplied with multilingual Quick Reference Guide. () Maximum number of TSX RKY EX/6EX/8EX racks (, 6 or 8 slots). Using the TSX RKY EX rack with slots is the same as using racks with, 6 or 8 slots. () The second value corresponds to the capacity of the RAM when the application program is supported by the card. (5) Fieldbus: INTERBUS or Profi bus DP. 5-EN_Ver.0.indd