>>> Proform Group Inc. Overview

Transcription

1 >>> Proform Group Inc. Overview Rev. 3

2 Contents Proform Introduction Manufacturing Facilities Commercial & Military Vehicles Fuel Tanks Air Tanks Fabrication/Stamping & Other Products Manufacturing: Processes & Testing Proform Summary

3 Proform Introduction Proform is a leading manufacturer of Fuel Tanks, Air Tanks, Battery Boxes and related assemblies and components for commercial and military vehicles and school buses Established in 2001 and privately held, Proform is backed by a competent and dynamic investor & management team with extensive background in automotive stamping, tool and die sectors Over 250,000 square feet of warehouse, assembly and manufacturing space and 200 staff Combined USA/Mexico sales of over $80M for FY 2011 & Sales for 2013 & 2014 over $40M Proform Manufactures Tanks. Durable. Dependable, Expertly Engineered Tanks.

4 Proform Introduction Cont. Proform operates from three non-union facilities in Ohio, Oklahoma and one Joint Venture facility in Monterrey Mexico with most products shipped JIT and sequenced to the customers assembly lines Proform is a Tier 1 supplier to the Heavy Truck, Military, School Bus and Automotive industries and is a recipient of Diamond Supplier Awards from Navistar, North America s premier commercial truck OEM

5 Manufacturing Facilities Proform Administrative Office Toronto, Canada Proform Ohio Columbus, OH 85,000 Sq. Ft Proform Oklahoma Muskogee, OK 135,000 Sq. Ft. Promesa de Mexico Monterrey, Mexico 50,000 Sq. Ft. (Shared)

6 Commercial/Military Trucks & Vehicles

7 FUEL TANKS

8 Fuel Tank Product Specs Shapes: D-Shapes, Slanted Ds, Rectangulars and Rounds Material: Steel, aluminized steel and aluminum Available Finish: Powder Coat, Painted, Acid Etched, Polish, Reinforced/Armoured, CARC Production Capacity: gallons ( liters) Built to customer Module requirements, Line sequenced & JIT, Packaged and routed for Service needs

9 Existing Product Range: Fuel Tanks Capacity Range Available Diameters Available Widths Available Lengths D-Shape: 50 Gal. (189.0 Ltr.) Gal. (453.6 Ltr.) 16.0 in. (406.4 mm) 19.0 in. (482.6 mm) 23.0 in. ( mm) 23.0 in. (584.2 mm) in. (635.0 mm) 28.0 in. (711.2 mm) in. ( mm) School Bus Rectangular: 35 Gal. (132.0 Ltr.) Gal. (378.0 Ltr.) 13.0 in. (330.2 mm.) 15.0 in. (381.0 mm.) 20.0 in. (508.0 mm.) 23.0 in. (584.2 mm) 25.0 in. (635.0 mm) 29.0 in. (736.6 mm) in. ( mm) Round: 42Gal. (158.8 Ltr.) Gal. (567.0 Ltr.) 20.0 in. (508.0 mm.) 24.0 in. (609.6 mm.) 26.0 in. (660.4 mm) 33.0 in. (838.2 mm) in. ( mm) Rectangular: 25 Gal. (94.5 Ltr.) Gal. (472.5 Ltr.) 11.0 in (279.4 mm) 13.0 in. (330.2 mm) 15.0 in. (381.0 mm) 18.0 in. (457.2 mm) 20.0 in. (508.0 mm) 24.0 in. (609.6 mm) 20.0 in. (508.0 mm) 23.0 in. (584.2 mm) 25.0 in. (635.0 mm) 26.0 in. (660.4 mm) 21.0 in (533.4 mm) in. ( mm)

10 Air Tanks

11 Air Tank Product Specs Shape: Round cylinder Material: Steel, aluminium Rating: 150 psi Testing at 300 psi & 700 psi destructive testing Finish: Powered coated, CARC and polished Various fitting configuration in end caps or mid tube Size Range: 8-13 inches ( mm) in diameter

12 Fabrication/Stamping & Other Products

13 Fabrication/Stamping & Other Products Mounting supports Fuel Strap Assemblies Crash Cages Battery Box Assemblies

14 Manufacturing Capability - Fuel Tanks Four-Roll Rolling Machines (Barrel Rolling) Available Machines: Two Diameters: " Thickness: 1.0 mm to 25.4mm Daily Capacity: 300 Set up Time: 5 min. Stamping Dies (End Cap Pressing) Die Sets (Rectangular shape) 11 x 25", 13 x 20", 15 x 25" "D" Shape 16 x 25", 19 x 25" & 23 x 25 Round Shape 24" Round Shape 26 Diameter: 8.5", 9.0" & 11.0 Seamer Jet Line Available Machines: Two Diameters: See above Max Longitudinal Weld: 2000mm / Daily Capacity 180 Tanks per Shift Daily Capacity: 180 Fuel Tanks per Shift Manual Projection Welders Number of available machines: Four Bugos 360 Deg. Welders Manual Stations: OTC Welders Robot Weld Cell: Panasonic Robot Weld Cell Daily Capacity: 150 Tanks per Shift Jet Line Welder to Weld End Caps

15 Manufacturing Capability - Air Tanks Faccin Automatic Bending Rolling Machine (Barrel Rolling) Thickness: 1.9mm Min Length: 150 mm Max Length: 1,600mm Existing available diameters: 8.5",9.0" and 11" Total Circle time: 50 segments Set up time: 5 min. Daily Capacity: 400 Fuel Tanks per Shift Stamping Dies (End Cap Pressing) Diameter: 8.5", 9.0" & 11.0 Daily Capacity: 1600 Pieces per Day Plasma Weld Seamer Line Diameters: 6" to 18 Daily Capacity: 288 Fuel Tanks per Day Manual Projection Welders Number of available machines: Two Daily Capacity: 576 end Caps per shift Set up time: No Setup

16 Manufacturing Capability- Presses Verson Press #6,7 Capacity: 500 Tons Stroke: 18 Shunt Height: 42.5" Adjustment: 8 Bed Area:\ 96 x 48 Stroke/Min.: Eagle Press Capacity: 200 Tons Stroke: 12 Shunt Height: 24" Adjustment: 6 Bed Area: 140 x 80 Ram Area: 140 x 80 Stroke/Min.: 12 Total HP: 65 Chicago Press #8 Capacity: 150 Tons Stroke: 10 Shunt Height: 26" Bed Area: 30 x 72 Bliss Press Stroke: 8 Shunt Height: 24" Bed Area: 30 x 63 Small Bliss Press Capacity: 45 Tons Stroke: 6 Shunt Height: 15.5" Slide Adjustment: 3 Chicago Press Stroke: 12 Shunt Height: 15" Bed Area: 42 x 119 Niagara Press Capacity: 150 Tons Stroke: 10 Shunt Height: 25" Bed Area: 96 x 48

17 Manufacturing: Processes & Testing

18 Manufacturing Processes & Testing Automated multi tank submersion testing and leak testing to ensure 0 PPM on field leaks Air Tanks Three Leak Test Stations : 1) Low pressure + Soap + Internal Camera to detect leaks (Test Baffles) 2) Low pressure + soap bubbles test, 3) High Pressure (120psi) All Manual Lines Daily Capacity 600 Tanks per shift Fuel Tank Six Leak Test Machines Three Work Stations with Low Pressure Air + Soap Bubbles rinse Three 3 Dunk Test Machines Proform performs 10 psi full module leak test after fuel tank welding is completed to confirm welding integrity Each tank is drop tested to confirm FMCSA compliance NAFTA - Drop Test conducted to comply with Spec FMCSA No

19 Manufacturing Processes & Testing Cont. Paint salt spray and corrosion testing (outsourced) Air Tanks Interior Semi Automated Line Capacity 400 per Shift 240hrs Corrosion Resistance Exterior Automated Coating Line Capacity 600 per Shift 300hrs Corrosion Resistance Fuel Tanks Interior Manual Line Current capacity 300 per Shift Black Powder Paint Line Current capacity 600 per Shift

20 Proform Plants Are ISO 9001 Certified

21 Proform Oklahoma 135,000 sq. ft. Manufacturing and Assembly, in operation since 2006 Produces Fuel Tanks and associated straps and supports, Battery Box components and Fuel Tank crash cages In-house Powder Coat Paint line Full manufacturing is complemented with stamping presses and rolling mills processes, including Class A cab Aluminum panels

22 Proform Ohio 85,000 sq. ft manufacturing assembly plant and warehouse, in operation since 2001 Over 3,000 different components are warehoused for assembly with several million different possible variations Three dedicated Assembly lines working in sequence to our customer lines MIG welded assemblies Produces Aluminum Fuel Tanks, Battery Box Assemblies and small chassis components

23 Promesa Mexico Joint Venture 50,000 sq. ft. of assembly and warehousing, in operation since 2010 Joint Venture between Proform and SAG-Mecasa Capability to produce 400,000 tanks per year in three shifts Air Tank manufacturing facility to supply Navistar, Freightliner Powder coat paint line to be added in the near future, to reduce outsourcing and lower costs

24 Proform Advantage Wide strategic geographical footprint to serve our North American customers Modern manufacturing and innovative facilities Company wide continuous improvement culture Customer first philosophy: On-going interface and communication with our customers has resulted in outstanding customer service Ability to respond and resolve customer short lead time requests and production issues on a consistent basis by leveraging dedicated on-site support, while delivering flexible and swift solutions

25 Proform Summary Low cost supplier with extensive & versatile experience in Fuel & Air Tanks, JIT delivery, Battery Boxes, stainless steel, Class A aluminum assembly and stamping, spot welding & MIG/TIG welding Through proactive and strategic acquisitions, Proform meets and exceeds customers outsourcing needs by providing complete packages and subassemblies Proform Doesn t Just Make Tanks, We Manufacture Transformation

26 >>> Thank You.

27 Information contained in this document is proprietary to Proform Group Inc. This document must not be reproduced or shared with, or distributed to, any third party in whole or in part without Proform s prior written consent. This document is submitted for informational purposes only; is not part of any proposal; and creates no contractual commitment. Proform provides the information contained in this document on an as is, where is basis and makes no representation or warranty of any kind regarding the applicability or reliability of any of such information with respect to any use whatsoever to be made of it by the recipient. Any information of a technical nature contained in this document may contain inaccuracies and is subject to change and should never be relied upon for operational use.