Non-Metallic Expansion Joints
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1 Non-Metallic Expansion Joints
2 Global Leader in Innovation and Design Parker Hannifin Corporation is a global leader in design and innovation for motion and control sealing solutions. With the addition of RM DYNEX products, Parker is positioned to provide engineering and fabrication expertise for all applications of fabric expansion joints for fossil-fuel fired power generation, gas turbines and various industrial facilities with critical duct sealing requirements. Parker offers three classes of fabric expansion joints: Economy: Styles: X275-X300, X404-X425, LX801-LX1000 Performance: Styles: E300E, E400V, C500-C1000 Parker has an installed base of over 75,000 RM DYNEX brand systems in service worldwide providing timetested, predictable, environmentally sound products for the most severe applications. Premium: Styles: Mark II, Mark III, Mark V Modified, Mark V, 1200 GTA/GTB Product Offering Quality Assurance To ensure product integrity, our expansion joint manufacturing operations are certified to ISO 9001 standards. Parker is committed to consistently delivering excellence in quality and service through continuous improvement of our people, products and systems. RM DYNEX brand fabric expansion joints are offered in a broad range of configurations and multi-layer construction types. Their engineered design and construction mean performance for managing thermal expansion, noise reduction, vibration, wind & seismic loads, movement absorption and system stress relief. Our commitment to quality and service is supported by our investment in technologically advanced test and inspection methods. We re constantly striving to improve customer satisfaction and product quality through the implementation of: Six Sigma methodology Lean manufacturing TQM methodology Advanced product quality planning (APQP) Feasibility studies Complete Advanced Materials & Testing Capabilities Parker is dedicated and focused on innovative development of new products and services to meet the growing needs of its customers. Expansion joint manufacturing capabilities include non-metallic expansion joints from EPDM, FKM, CR, Silicone, PTFE products and high temperature fabric materials that serve to insulate the primary and secondary sealing materials. In addition, we manufacture complementary sealing devices such as tadpole gaskets from high temperature fabrics and metals for high corrosive environcments. Metal frames, baffles and backup bars are constructed of carbon steel and the higher nickel steels available for today s demanding environments. Parker participates in and conforms to standards developed by the following industry associations: Fluid Sealing Association ASTM PVRC ASME Parker Hannifin Corporation. All rights reserved.
3 Parker provides quick manufacturing and delivery in addition to complete field installation services, retrofitting, engineering redesign and site supervision. Parker s RM DYNEX brand is the performance leader ahead of metal joints and non-rigid joints. Superior over metal joints due to: Mark II Mark III Mark V Mod. Mark V 1200GTA 1200GTB Styles E300E X275- X300 E400V C500- C1000 C800 - C1000 X404- X425 LX801- LX1001 LX801- LX1001 Material Construction* Elastomeric Elastomeric Composite 1 Insulation Composite Multiple Layer Composite Multiple Layer Power Generation Applications Parker s expansion joints manage air and gas handling systems in conventional power plants (coal, oil and gas-fired) and combined cycle and gas turbine power plants. Styles are well suited to meet the thermal, chemical and environmental demands for a wide variety of power plant systems and applications including: Coal Mills Flue Gas Desulphurization (FGD) Selective Catalytic Reduction (SCR) Boilers Flue gas ducts Inlet Wet Scubbers Bypass Bag house Exhaust ID fan FD Fan Scrubber Economizer Absorber Air heaters HRSG Precipitators Chimney stack Flue Gas Temperature Continuous Excursion F ( C) F ( C) 300 (150) 350 (175) 400 (205) 400 (205) 450 (230) 500 (260) 550 (290) 600 (315) 650 (345) 500 (260) 550 (290) 600 (315) 600 (315) 650 (345) 1000 (540) 1200 (649) 700 (370) *Call for construction details Parker Hannifin Corporation, EPS Division phone Feature Flexibility Ability to take torsion Money savings Easy replacement Field Repairs Noise reduction and vibration isolation Margin of Safety Corrosion resistant Minimum force for movement Longer Life No gasket needed All configurations available Advanced construction Advantage/Benefit Fabric expansion joints move in any direction, axially, laterally and rotationally on X, Y and Z axes. Metal moves either laterally or axially (one way only). Fabric expansion joints absorb twisting movements caused by differential heating of ducting. Usually one fabric expansion joint replaces two metal joints. Also, metal joints are generally too big to be shipped in one piece and must be assembled on the job. Fabric expansion joints get to the job site complete, ready to go to work. Their light weight affords fast, easy installation. No crane is necessary for most installations. Folded into a compact, lightweight package, their shipping costs are a fraction of charges for metal. Lightweight fabric expansion joints are easier to handle and install. Parker-experienced field service crews respond quickly to problems. Minor damage can be handled by plant maintenance crews. Fabric expansion joints isolate vibration and prevent sound transmission between ducting sections because metal to metal contact is eliminated. Fabric expansion joints accommodate errors in calculated movements and construction misalignments. Non-metallic fabric expansion joints resist corrosion in critical scrubber applications. Dimensional changes in the metal duct work during thermal expansion and contraction are accommodated with minimum force exerted on the ducting. Superior over non-rigid joints due to: Fabric expansion joints have tough, heavy multiply walled construction. Built-in fabric flanges act as gaskets. They usually require fewer bolts and make possible easier, less expensive installation. Round, square, rectangular, eccentric and reducing shapes fit all requirements for industry. Usually made in flanged cross-section with maximum radius between body and flange. Flanges can be made in either direction. Also fabric expansion joints are furnished as an open end belt without flanges for field splicing or endless belt for special applications. Parker uses advanced-design molded corners on elastomeric joints. This design gives complete integrity between the inner and outer plies of material as well as providing for a built-in flange in the corners.
4 Styles Mark II E300E Material Construction Elastomeric 1 Flue Gas Temperature Excursion Duration 3 Single Maximum Service Continuous Excursion Occurrence Cumulative F ( C) F ( C) (Hours) (Hours) 300 (150) 350 (175) Wet / Dry X275-X (205) 1.0 Mark III 400 (205) 450 (230) Elastomeric 1 E400V 500 (260) X404-X (290) (315) (345) Wet / Dry Mark V Mod. 500 (260) 550 (290) C500-C (315) Composite 1 Insulation 2 LX801-LX (315) 650 (345) Dry with options for wet conditions 700 (370) Mark V C800-C1000 LX801-LX1001 Composite Multiple Layer (540) For service above 750 F (400 C) an internal insulation pillow is required. For fly ash loading problems an internal insulation pillow is recommended. Dry 1200GTA 1200GTB Composite Multiple Layer (649) GTA >B utilize a proprietary construction which allows for high temp. and high movement conditions, as commonly found in gas turbine, H.R.S.G. and economizer outlet applications. Design applications up to 2000 F (1093 C) continuous. Call Parker for details. Dry 1 External insulation is allowed over elastomeric type expansion joints. This measure is taken to reduce heat loss through the expansion joint and thereby reduce localized condensation that may attack adjacent duct flanges. 2 External insulation is not allowed over the composite type expansion joint or over the back up bars. 3 Excursion durations listed are design standards for a variety of operating conditions. They should not be regarded as operating limitations. For more information, call Parker s design engineers Parker Hannifin Corporation, EPS Division 403 Industrial Blvd., Nacogdoches, TX Tel: Fax:
5 Styles Typical Frame Configurations* Mark II E300E X275-X300 DWI AWV Mark III E400V X404-X425 CWO BWO Mark V Mod. C500-C1000 LX801-LX1001 Mark V C800-C1000 JBO BBI /DXI JBO/DXI LX801-LX GTA 1200GTB BWO/DXI JWO/DXI *Configurations representative only of typical designs. Frame configuration dependent upon many application variables. More options available. Call Parker s design engineers for recommended configuration based upon application parameters. Parker Hannifin Corporation, EPS Division 5 phone Parker Hannifin Corporation, EPS Division 403 Industrial Blvd., Nacogdoches, TX Tel: Fax:
6 Movement Table Breach Opening (150mm) (200mm) (250mm) (300mm) (350mm) (400mm) (450mm) (500mm) (550mm) (600mm) Manufactured F/F (163mm) (215mm) (275mm) (325mm) (375mm) (452mm) (475mm) (525mm) (575mm) (625mm) Bolt Gauge (Normal) (17mm) (100mm) (125mm) (150mm) (170mm) (170mm) (170mm) (170mm) (170mm) (170mm) Set Back (Minimum) (57mm) (65mm) (82mm) (88mm) (92mm) (96mm) (100mm) (105mm) (109mm) (113mm) Axial Compression (Operating) (40mm) (60mm) (80mm) (100mm) (120mm) (140mm) (155mm) (175mm) (190mm) (210mm) (Excursion) (80mm) (110mm) (140mm) (165mm) (190mm) (215mm) (240mm) (265mm) (290mm) (315mm) Axial Extension (Operating) (15mm) (15mm) (25mm) (25mm) (25mm) (25mm) (25mm) (25mm) (25mm) (25mm) (Excursion) 5% Stretch allowed for Wire-F; 20% Stretch allowed for Wire Resultant Lateral (Operating) (40mm) (60mm) (80mm) (100mm) (120mm) (140mm) (155mm) (175mm) (190mm) (210mm) (Excursion) (60mm) (85mm) (110mm) (135mm) (155mm) (175mm) (190mm) (215mm) (240mm) (265mm) Movement Types Normal Axial Movement Compression Extenstion Lateral Movement Resultant (Optional) Flow Breach Opening 5
7 Design Action Request Form Return completed form to Parker: Fax: Customer's Name Date: Page of Mailing Address Project Name: Delivery Required Date: City, State, Zip Code Specification No.: Inquiry No: Name of person submitting data Phone No.: Fax No.: Quantity Per Item onew or oreplacement (check one) Please forward all drawings of ducting, expansion joints. If replacement please furnish drawings of existing joint. SERVICE Type of plant/service: (Precipitator, Scrubber, etc.) Type of fuel and percent sulfur: Peak load or base load: Number of startups and shutdowns per year. Location of expansion joint (I.D. Fan Outlet, Stack, Etc.) DIMENSIONS Duct Size: (Inside Dimensions or Diameter) Breech Opening: FLOW / MEDIUM Flowing Medium: (air, flue gas, etc.) Dust Load: (PSF) Flow Velocity: (FPS) Flow Direction: oup odown ohorizontal oangular UP oangular DOWN (check one) PRESSURE Design Pressure: (Inches Hg) Maximum: Normal: TEMPERATURE Gas Temperature: Normal: Continuous: Maximum: (Upset) Temperature: Duration Per Event: Cumulative Duration: Ambient Temperature ( F): Minimum: Maximum: MOVEMENTS OF EXPANSION JOINT Axial Compression: (inches) Axial Extension: (inches) Lateral Deflection:(inches) Angulation: (degrees) One Direction: Torsion: (degrees) Second Direction: DUCT Duct Material: Internal Liner/ Baffle Required? oyes ono Duct Thickness: Parker Hannifin Corporation, EPS Division phone
8 Your Local Authorized Parker Distributor 2010 Parker Hannifin Corporation EPS POD/JIT TMR Parker Hannifin Corporation Engineered Polymer Systems Division 403 Industrial Blvd., Nacogdoches, TX phone fax
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