Hydraulic piston PA PAC PAD. Series

Transcription

1 Hydraulic piston pumps PA PAC PAD Series

2 Contents Design of Range and characteristics... 2 Characteristics and dimensions... 3 Performance Accessories Shaft sealing... 7 New models PAD twin-flow in 2 x 5 pistons Installation and start-up recommendations... 8 The complete LEDUC product range... 9 A complete range dedicated to truck hydraulics XP Serie XP bent axis piston pumps, displacement from 12 to 13 cc/rev. Literature on request or on our website: XA SAE Series The SAE version of XP bent axis pumps. Literature on request or on our website: TXV Series Variable displacement pumps with flow and pressure regulation (Load Sensing), perfectly suited to truck hydraulics, extremely compact in size. Displacement from 4 to 15 cc/rev. Literature on request or on our website: HYDRO LEDUC Head Office & Factory BP 9 F AZERAILLES (FRANCE) Tél. +33 () Fax +33 ()

3 Design of Of unique design, the PA-PAC-PAD pumps offer a robust solution with long service life for high pressure requirements in truck hydraulics. Relatively insensitive to contamination, these pumps are particularly well suited to the harshest environments. The (patented) way the pumping elements are arranged means the pumps can rotate either clockwise or anti-clock wise without any user intervention. As all LEDUC truck pumps, this range is fitted with the latest innovation in terms of sealing: --front of pump fitted with two shaft seals: externally, a seal capable of resisting high temperatures of the gearbox, and internally, a seal adapted to the hydraulic requirements. --a transparent flexible tube fitted between the two seals, to protect these seals from dirt from the road, and from high pressure water jet during washing of vehicle etc. --square seal between pump and PTO to reinforce liaison between pump and PTO (instead of paper seal). In short, the PA-PAC-PAD pumps are: --simple to use; --capable of withstanding difficult conditions: pressure peaks; slightly degraded fluids. --and offer an economic solution for twin-flow requirements. Dual direction of rotation High output pressure: 35 bar continuous pressure 5 bar peak pressure Simple and robust design 1

4 Range and characteristics The PA-PAC-PAD pump series comprises three ranges, all designed for truck applications at working pressures up to 35 bar continuous and 5 bar peak. PA pumps --single flow from 12 cc to 114 cc/rev; --twin-flow from 2 x 32 cc to 2 x 75 cc/rev; --two different flows: 75-4 cc/rev. PAC pumps Series offering the most compact size envelope --single flow from 25 to 8 cc/rev; --twin-flow from 2 x 25 to 2 x 4 cc/rev. PAD pumps New two-flow pumps, with 5 pistons for each flow, thus offering optimal flow regularity, within reduced size envelope: --twin-flow: 2 x 32 à 2 x 67 cc/rev; --two different flows: et 67-4 cc/rev. Dual direction of rotation High output pressure: 35 bar continuous pressure 5 bar peak pressure Simple and robust design 2 New models PAD twin-flow in 2 x 5 pistons

5 Characteristics and dimensions 8 f B A C D E G 8 a F D M12 splines DIN ISO 14 NF E J (inlet) b K (outlet) 4 holes x Pump reference Displac. cc Weight A B C D E F G J K kg Single flow PA G 1"1/2 G 3/4" 12.5 PA G 1"1/2 G 3/4" 12.5 PA G 1"1/2 G 3/4" 15 PA G 1"1/2 G 3/4" 15 PA G 1"1/2 G 3/4" 15 PA G 1"1/2 G 3/4" 15 PA G 2" G 3/4" 23.5 PA G 2" G 3/4" 23.5 PA G 2" G 3/4" 23.5 PA G 2" G 3/4" PAC G 1"1/2 G 3/4" 12.5 PAC G 1"1/2 G 3/4" 12.5 PAC G 1"1/2 G 3/4" 12.5 PAC G 1"1/2 G 3/4" 16 PAC G 1"1/2 G 3/4" 17 Twin-flow PA G 2" G 3/4" 23.5 PA G 2" G 3/4" 23.5 PA G 2" G 3/4" 23.5 PA G 2" G 3/4" 23.5 PA G 2" G 3/4" 26.8 PAC G 1"1/2 G 3/4" 16 PAC G 1"1/2 G 3/4" 16 PAC G 1"1/2 G 3/4" 17 Two different flows PA G 2" G 3/4" x 5 piston PAD 2 x G 2" G 3/4" 24.6 PAD 2 x G 2" G 3/4" 24.6 PAD 2 x G 2" G 3/4" 24.6 PAD 2 x G 2" G 3/4" 24.6 PAD G 2" G 3/4" 24.6 PAD G 2" G 3/4" 24.6 Rotation speed: see graphs on page 5.

6 Performances Torque absorbed as a function of pump output pressure Single flow models 9 Torque (m.dan) 9 Torque (m.dan) 8 PA PA1 7 6 PA8 6 PAC8 5 PA63 5 PAC PA5 PA4 PA32 PA25 PA18 PA PAC5 PAC4 PAC Pressure (bar) Twin-flow models Torque (m.dan) Pressure (bar) Torque (m.dan) 12 PA PAD 2 x 67 8 PA 75-4 PA2 5 8 PAD 2 x 55 PAD PA2 4 PAC2 4 PA2 32 PAC2 32 PAC PAD PAD 2 x 4 PAD 2 x Pressure (bar) Pressure (bar) Calculating power as a function of torque C = (kw) ω ω = πn 3 x 1 = m.dan (kw) = P x Q 6 where : = theoretical hydraulic power C = torque N = rotating speed in rpm P = service pressure in bar Q = flow in l/min

7 Performances Dimensions Flow Single flow models Q (l/min) Q (l/min) 15 PA 114 PA 1 15 PA PA 63 PA 5 PA 4 PA 32 PA 25 PA 18 PA PAC 8 PAC 65 PAC 5 PAC 4 PAC N (rpm) N (rpm) Twin-flow models 2 15 Q (l/min) PA2 75 PA 75-4 / PA2 57 PA2 5 PA2 4PA Q (l/min) PAD 2 x 67 PAD 2 x 55 PAD 2 x 4 PAD 67-4 PAD 2 x 32 PAD PAC2 4 PAC2 32 PAC N (rpm) N (rpm) Volumetric efficiency These graphs are the results of testwork done in the HL R&D laboratory, on a specific test bench, with an ISO 46 fluid at 77 F/25 C (1 cst), the pump is fitted with a 2" HL inlet fitting, hosing is 13 feet (4 metres) long, and tank situated slightly above pump. % 1 Efficiency at 1, rpm (bar) Pressure

8 Accessoires Inlet fittings for PA-PAC-PAD pumps 9 elbow fittings, swivel Reference A x B C D E F Pump types F G 1"½ PA and PAC G 1"½ PA and PAC B G 2" PA, PAC and PAD E D C Straight fittings A Reference A x B C D E Pump types B G 1"½ PA and PAC 2467 G 1"½ PA and PAC 2466 G 1"½ PA and PAC E G 1"½ PA and PAC G 2" PA, PAC and PAD D C 2417 G 2" PA, PAC and PAD A 2421 G 1"½ PA, PAC 6 Deflector to protect shaft seals This deflector ensures the protection of the pump shaft seals. In particular, it protects the pump from projections of dirt from the road in crankshaft drive installations. Reference: DEF Cardan plate The PLT cardan plate enables the pump shaft to be connected to a cardan shaft with interface as on drawing on the right. Reference: PLT deflector splines NF E holes x 8.5 sur x 74.5 Elastic support device For PA 2X75 and PA 75-4 pumps, we recommend using an elastic support device.

9 Shaft sealing LEDUC pumps destined for truck hydraulics are all fitted with reinforced sealing comprising: Example of tube attachment two radial seals: an external seal adapted to the needs of PTOs and gearboxes; and an internal seal adapted to the needs of hydraulic performance; an original protection of the pump shaft seals. This is a flexible transparent tube which avoids any entry of contaminants between the two seals, and guarantees high pressure water jet cleaning of vehicle will not damage the sealing area. It also allows air vent of the chamber between the two seals. 7 Recommendations for attaching the protective tube: make a siphon with the tube so as to avoid any introduction of: - dirt from road; - water or damp from high pressure washing of vehicle. put the end of the tube downwards, or in a place sheltered from any projections; fix the tube in place using a collar/clip. Avoid: attaching the tube to any parts which may move, this could lead to it being damaged or torn off; any pinching or folds in the tube when fixing it in place; any obturation of the end of the tube. Hydro Leduc stresses that on non-sealed PTO installations it is the hydraulic pump which ensures the sealing of the vehicle gearbox. This is why Hydro Leduc offers tried and tested solutions approved by vehicle manufacturers. Note in particular the pump PTO sealing via a frontal square section ring seal ensuring metal to metal contact between pump and PTO.

10 Installation and start-up Make sure your pump lives a long happy life! 8 The tank: Generally, hydraulic pumps much prefer a tank above the pump. LEDUC pumps can also operate with oil level beneath the pump, for further information on such installations, please contact our Technical Department. Correct inlet conditions are between.8 to 2 bar absolute pressure. The tank should preferably have a separation between inlet side and return. This avoids fluid emulsion and the introduction of air into the hydraulic circuit. Ensure also that the suction is not from the very bottom of the tank, so as to protect the pump from any deposits (particles). Hosing: Should be dimensioned to ensure flow between.5 and.8 m/second. Choose as direct a supply line as possible, avoiding sharp bends. Filtration: Hydro Leduc recommends using a very clean tank, filtered during filling and with filter on air vent. The pump supply line must be cleaned (decontaminated) and the return line should be filtered as follows: --for relatively simple circuits (e.g. tippers): use a 2 micron filter on pump return line. --for more complex circuits (e.g. cranes): Ideal solution: --high pressure filter between the pump and the crane hydraulic circuit; --1 to 2 micron filter; --clogging indicator. Preparation of the pump: PA, PAC and PAD pumps rotate either clockwise or anti-clockwise (no user intervention necessary). Before start-up, the pumps should preferably be filled with oil. Start-up: --open the supply valve if there is one; --check the valve is in back to tank position; --partially unscrew the output fitting; --start up at low speed, or by successive starts/stops; --retighten the output connector as soon as air bubbles have disappeared; --let the pump run for one to two minutes, and check that the flow is well established; --check the pump is running correctly, with no vibrations nor abnormal noise; --after several hours of operation, check the tightening torque of the pump fixture to PTO. Maintenance: Some regular checks are necessary, namely: --tightening of pump to PTO; --cleanliness of fluid; --state of filter; if you notice traces of oil in the plastic tube, it is essential to check the sealing between PTO and pump. The fluid: Use a mineral hydraulic oil with viscosity between 1 and 4 cst. It is in this viscosity range that the pumps keep their volumetric characteristics. If you wish to use other fluids, please consult our Technical Department. Maximum temperature of fluid in the pump should not exceed 1 C. Drive and assembly recommendations: For PTO mount applications, be careful to respect the tightening recommendations in terms of pump onto PTO and PTO onto vehicle gearbox. PA-PAC-PAD pumps are not designed to withstand any axial load on the pump shaft. Check your installation conforms to this requirement. Each LEDUC pump is supplied with a leaflet with installation and start-up recommendations.

11 other product lines hydraulic motors XP Fixed displacement bent-axis pistons motors. Models from 12 to 126 cc. Available both in ISO and SAE versions. TXV PA PAC PAD piston pumps for trucks HyDRO LEDUC offers 3 types of piston pumps perfectly suited to all truck and PTO-mount applications. Fixed and variable displacement from 12 to 15 cc. micro-hydraulics mobile and industrial pumps Fixed displacement pumps, the W series, and variable displacement pumps, the DELTA series. High pressure capabilities within minimal size. W series: fl anges to ISO 319/2, shafts to DIN 548. DELTA series: SAE shafts and fl anges. This is a fi eld of exceptional HyDRO LEDUC know-how: axial and radial piston pumps, of fi xed and variable displacement, axial piston micro-hydraulic motors, micro-hydraulic units incorporating pump, electric motors, valving, controls, etc. To users of hydraulic components which have to be housed in extremely small spaces, HyDRO LEDUC offers complete, original and reliable solutions for even the most diffi cult environments. we are passionate about hydraulics hydro-pneumatic accumulators Bladder, diaphragm accumulators. Spherical and cylindrical accumulators. Volume capacities from 2 cc to 5 liters. Pressures up to 5 bar. Accessories for use with hydraulic accumulators. A dedicated R&D team means HyDRO LEDUC is able to adapt or create products to meet specifi c customer requirements. Working in close cooperation with the decision-making teams of its customers, HyDRO LEDUC optimizes proposals based on the specifi cations submitted.

12 a passion for hydraulics HYDRO LEDUC Head Office & Factory BP 9 - F AZERAILLES (FRANCE) Tél. +33 () Fax +33 () HYDRO LEDUC GmbH Haselwander Str. 5 D SCHUTTERWALD (DEUTSCHLAND) Tel. +49 () Fax +49 () HYDRO LEDUC N.A., Inc Park Row - Suite 17 HOUSTON, TEXAS 7784 (USA) Tel Fax Complete catalogues available at: HYDRO LEDUC SAS with capital of 4 65 euros Siret RC Nancy B mail@hydroleduc.com The information is given as rough guide. Not contractual document. Cancels and replaces previous version. Editech.com 19/9/212