M.S Ramaiah School of Advanced Studies - Bangalore. Session Objectives
|
|
- Buddy Higgins
- 7 years ago
- Views:
Transcription
1 Automotive Engines Lecture delivered by: Prof. Ashok C.Meti MSRSAS-Bangalore 1 Session Objectives To understand the classification of automotive engines. Study the constructional features and arrangement of various parts of IC engines. Discus the new developments to improve the low-end performance of an engine Understand the lubrication system and cooling system of an IC engine 2 1
2 Topics Introduction to automotive engines 4S, Petrol and Diesel engines Main engine components Cooling system Lubrication system 3 Introduction to Automotive Engines An automotive engine is a complex piece of precision-built machinery. It provides power to drive the vehicle s wheels. In addition, it is also a source of power to other sub-systems like- charging, a/c unit, hydraulic system for power steering, suspension, etc. The engines used in automobiles are also known as internal combustion engines as the burning of air and fuel mixture takes place inside the cylinder. Ex: The mhawk Engine 4 2
3 Engine classification Some engine classifications include: Cylinder arrangement In-line*, V engine, opposed piston / flat engine Type of fuel burned Diesel* Petrol CNG / LPG Dual fuel engine Type of ignition Compression ignition* Spark ignition Number of strokes / cycle 4 stroke cycle* 2 stroke cycle Cooling system type Water cooled engine* Air cooled engine Type of aspiration Naturally aspirated engine Turbo* / super charged engine Number of valve / cylinder 2 valves per cylinder* Multi valve engines Valve location L head engine I head engine ( OHV)* Camshaft location Overhead cam engine Cam in the block engine* Combustion chamber design Shapes: Pancake, wedge, hemispherical, pent roof, precombustion chamber 5 In-line Engines 6 3
4 V- Engines 7 Horizontally Opposed PORSCHE 911 Carrera flat 6, 3.8 Lt. 283 kw (380bhp), DFI 120bar multiple injection (at high load and speed<3500rpm), CR 12.5:1, 7 speed DCT,2W/4W, 0-100kmph in 4.3s, VarioCam+ Valve system, 8 4
5 Four Stroke Petrol Engine Operation 9 Four-stroke cycle: Diesel Engine The four strokes of the engine operation requires 2 rotations of the crankshaft. 1Id 1. Induction Stroke Starting from TDC, the piston moves downwards. The inlet valve also opens at the same time and air is drawn into cylinder with out restriction by a throttle valve. When the piston reaches the BDC, the cylinder capacity is the largest. 10 5
6 2. Compression stroke The inlet and exhaust valves are closed. The piston s upward movement compresses the air to the degree determined dby the compression ratio (16:1 to 24:1). The air, in this process, heats up to C. Near the completion of the compression stroke, the fuelinjection system injects the fuel at high pressure (as much as 2000 bar in modern engines) in to hot compressed air in the CC. When the cylinder reaches the TDC, the cylinder capacity is at its minimum Ignition stroke After the ignition lag (a few degrees of C/s rotation) the ignition stroke begins. The finely atomized and easily combustible diesel fuel spontaneously ignites and burns. As a result, the cylinder charge heats up even more and pressure in the cylinder rises. The mass of the fuel injected (quality based control) determines the amount of energy released. The pressure forces the piston downwards. The C/s drive translates the KE of the piston into torque. 12 6
7 4. Exhaust stroke Just before the piston reaches the BDC, the exhaust valve opens. The hot pressurized gases flow out of the cylinder. The upwards movement of the piston forces the remaining exhaust gas out of the cylinder
8 Piston Assembly The piston converts the potential energy of the combustion gases, into the kinetic energy that turns the crankshaft. The piston is a cylindrical shaped hollow part that moves up and down inside the engine's cylinder. It has grooves around its perimeter near the top where rings are placed. The wrist pin connects the piston to the connecting rod. The connecting rod comes up through the bottom of the piston. The wrist pin is inserted into a hole (b (about half hlf way up) )h that goes through h the side of the piston, where it is attached to the connecting rod. Pistons are usually made of aluminum alloy, because it is light and a good heat conductor. Diesel Engine Piston Petrol Engine Piston 15 Pistons perform several functions. Transmit the driving force of combustion to the crankshaft. This causes the crankshaft to rotate. Also acts as a moveable gas-tight plug that keeps the combustion in the cylinder. Acts as a bearing for the small end of the connecting-rod. The piston head or "crown" is the top surface against which the explosive force is exerted. It may be flat, concave, convex or any one of a great variety of shapes to promote turbulence or help control combustion. 16 8
9 Crank Shaft The crankshaft converts the reciprocating motion of the pistons into a turning (rotary) motion. The crankshaft is usually either alloy steel or cast iron. The crankshaft is connected to the pistons by the connecting-rods. Some parts of the shaft do not move up and down; they rotate in the stationary main bearings. These parts are known as journals. There are usually five journals in a four cylinder engine 17 Engine Block Typical Cummins Engine Block A metal casting containing the cylinders and cooling ducts of an engine. All other sub-systems are bolted to the block. Cast Iron or Aluminum alloys are used to build the blocks. 18 9
10 Cylinder sleeves or liners They are inserts that fit into the cylinder block They act as cylinder walls for the piston to reciprocate Many vehicles use aluminum or CI cylinder blocks with cast iron, wet sleeves 19 Engine Head The cylinder head is the metal part of the engine that encloses and covers the cylinders. Bolted on to the top of the block, the cylinder head contains combustion chambers (petrol engine), water jackets and valves (in overhead-valve engines). The head gasket seals the passages within the head-block connection, and seals the cylinders as well. Typical Diesel Engine Heads M.S Ramaiah Typical School Petrol Engine of Advanced HeadStudies - Bangalore 20 10
11 Diesel combustion chambers Indirect Injection: In indirect injection, the fuel is injected into a separate chamber that is connected to the main chamber above the piston by a narrow passage-way. When the piston rises toward top-dead-center, the air is forced through the connecting passage at thigh hvelocity into the small chamber, called a swirl ilchamber. The high velocity air rotates at high velocity in the chamber as fuel is injected. A glow plug inserted into the chamber helps during cold starting. This type of system relies on the high velocity air swirl to mix the air so the fuel injection system can operate at lower pressures and be less expensive. After the fuel ignites, the combusting mixture pushes back out through the passage-way where the rise in pressure does work on the piston. 21 Direct Injection: In the direct injection diesel engine, the fuel is sprayed into the combustion chamber directly above the piston. The piston usually has a recess or bowl that is designed to confine the air into a region that matches the fuel spray trajectory. This type of system relies primarily on the momentum of the fuel spray to mix the fuel and air. The indirect injection (IDI) engine is less efficient than the direct injection (DI) engine. This is because the high velocity air motion in the combustion chamber causes high heat transfer rates resulting in greater loss of fuel energy
12 Valve Train The valve train consists of the valves and a mechanism that opens and closes them. The opening and closing system is made up of a camshaft and rocker arms. The camshaft has lobes on it that move the valves up and down. Diesel Engine Cam shaft Poppet valves 23 Common valve mechanisms Overhead cam engine with OHV Valve in block or L-head Cam-in-block / I head (pushrod valve M/sm 24 12
13 Valve Timing Diagram Petrol Engine (Advanced inlet gives more top end power at the expense of low end power, and vice-versa) 25 Valve Timing Diagram Diesel Engine SOC- start of combustion IO- Inlet open IC- Inlet close IP- Injection point EO-Exhaust open EC-Exhaust close 26 13
14 Flywheels A flywheel is bolted to the crankshaft flange The flywheel is also fitted with a ring ggear to which the starter pinion meshes while cranking the engine using starter. The clutch cover with the clutch disc are bolted to the flywheel. In certain diesel engines used on light vehicle, the flywheel will be replaced with a DMF for smoother, vibration free operation. 27 Engine Cooling System 28 14
15 Cooling System: Introduction In a typical gasoline engine, about 33% of the total heat input is lost to the coolant. The cooling system is responsible for dissipating this heat to the atmosphere The cooling system used in engines can be Liquid cooled system used in engines used in cars and trucks Air cooled system used in smaller engines like twowheelers Heat loss in an engine 29 Functions of cooling system Cooling system has several functions: Removing excess heat from engine The combustion of the fuel produces tremendous amount of heat Combustion flame temperatures can reach approx 2500 degree Centigrade- enough to melt the metal parts Part of this is removed by the cooling system fluid to protect the metal parts from damage Maintaining a constant operating temperature Engine operating temperature is the temperature the engine coolant reaches under normal running conditions Typically, an engine s operating temperature is in the range of degree Centigrade This temperature ensures that all part clearances are correct after expansions. Also ensures proper combustion, emission output levels and engine performance Increase the temperature of a cold engine quickly An engine must warm up rapidly to prevent poor combustion,,p part wear, oil contamination, reduced fuel economy, increased emissions and other problems. Too much of clearances Oil in a cold engine can be thick- increased wear Improper vaporization of fuel improper combustion Provide a means for warming the passenger compartment A cooling system commonly circulates coolant to the vehicle s heater. The engine coolant is warm, its heat can be used to warm the passenger compartment
16 Liquid cooling system Circulates coolant (a solution of water and cooling fluid) through water jackets. The coolant then collects excess heat and carries it out of the engine Liquid cooling: more precise control of the engine temperature Less temperature variations in side the engine Better temperature control leading to reduced ehaust emissions Improved heater operation for warming the passenger space Engine water jackets 31 Coolants Ethylene glycol based engine coolant concentrate 40 to 70 percent concentration in water Effective during both winter and summer in automotive vehicle cooling systems to provide protection against freezing, boiling and corrosion. A typical coolant fluid used in cooling system consists essentially of: ethylene glycol corrosion inhibitors, a foam suppressor, sufficient water to dissolve the additives Can be poured at temperatures as low as zero degrees degrees C
17 Cooling system components Conventional coolant flow type 33 Water pump: A centrifugal pump forces coolant through the engine block, cylinder head, intake manifold, hoses and radiator It is often driven by engine crankshaft through belt Radiator Transfers coolant heat to the outside air Normally mounted in the front of the engine Consists: Radiator core Radiator tanks Radiator filler neck Transmission oil cooler Radiator drain cock Scorpio water pump 34 17
18 Radiator Types Availability of space generally dictates the choice of the radiator. Both cross flow and down flow radiators are used 35 Radiator Pressure Cap Closed system 36 18
19 Thermostat Senses engine temperature and controls the coolant flow through the radiator. It reduces the coolant flow when engine is cold and increases as the W ll t t th t t ti engines gets warmer Wax pellet type is commonly used. When heated, the pellet expands and pushes the valve open. As the pellet and the thermostat cool, the spring tension overcomes pellet expansion and dthe valve closes The rating of the thermostat is its operating temperature which is normally degree Centigrade Wax pellet type thermostat operation 37 Engine Lubrication System 38 19
20 Lubrication system functions Important functions of lubricating systems. The system: Reduces friction and wear and tear between moving parts Helps transfer heat away from engine parts Cleans the inside of the engine by removing contaminants (metal, dirt, plastic, rubber and other particles) Cuts power loss and increases fuel economy Absorbs shocks between moving parts to quiet engine operation and increase engine life 39 Engine Oil Classifications: American Petroleum Institute (API) API established a classification system for the designation of gasoline and diesel engine oils, which reflects the quality, performance, and suitability of the oils for various engines. These classifications arearrangedintotwo different groups, For automotive gasoline engine service For commercial diesel engine service. The former is listed in "S" or "Service" categories (*presently SA through SM) The later is listed in "C" or "Commercial" categories (*presently CA through CI-4 PLUS). # Energy conserving reduce friction, Friction modifiers and other additives. 1.5% / 2.7% 40 20
21 SAE Classification A higher viscosity oil is very thick and resists flow and vise versa SAE has established an oil viscosity classification system. It is a numeric rating in which higher the number, higher the viscosity. Single-viscosity oil: Rated and designated for a limited range of operating temperatures. Its viscosity is not stable as multiviscosity oil Multiviscosity oil: Will exhibit operating characteristics of a thin oil light oil when cold and a thicker, heavier oil when hot. Although single-viscosity oils are available, most engine oils are multiviscosity oils.ex: SAE 10W-30 To specify engine oil, both the API service designation and the SAE viscosity grade are required. 41 Components of Lubricating Systems Main components of a typical lubricating systems: Oil pump Oil pump pick-up Oil pan or sump Pressure relief valve Oil filter Engine oil passage or galleries Oil pressure indicator Dipstick Oil cooler 42 21
22 Typical heavy duty diesel engine lubrication circuit 43 Oil pump: Most commonly used oil pumps: Rotor type Gear type Both are positive displacement type pumps. The output volume is proportional to the speed of the pump. Pump is directly or indirectly driven by the cam shaft or a gear at the front of the crankshaft
23 Engine oil galleries: The oil galleries consist of interconnecting passages that have been drilled completely through the engine block during manufacturing. The oil is routed through these passages to various parts of the engine. The crankshaft also contains oil passages to route the oil from the main bearing to the connecting rod bearing surfaces. 45 Oil filters All the oil that leaves the pump is directed to the oil filter (Full-flow filter). This is to ensure that very small particles of dirt and metal carried by the oil will not reach the close-fitting engine parts. From filter, oil flows into engine s main oil gallery. Full-flow filtration system 46 23
24 Example: Commercial vehicle engine The combustion technology with 4 valve per cylinder and optimised fuel injection system helps in achieving the stringent BS III emissions without any after treatment and not even EGR system. The superior combustion technology enables to meet the futuristic emission norms of BSIV also without any aftertreatment like SCR or Catalytic convertors. Emissions Specifications 6.12TCA Euro III, capability for Euro IV Configuration 6, Inline 6, Inline Valves / Cylinder TCE Euro III, capability for Euro IV Displacement Lts Bore x Stroke mm 105 x x 137 Combustion system Direct Injection Direct Injection Injection system Mechanical Common Rail Power Output hp rpm (960 - Peak Torque kgf-m rpm Weight (Dry) kg Dimensions mm Length Width Height Summary The classification of IC engines based on various parameters, and engine applications have been explained. The constructional details of the main parts of an engine like piston assembly, block, head and valve mechanisms including the recent developments have been discussed. The lubrication system and cooling systems of an IC engine has been explained 48 24
EXPERIMENT NO. 3. Aim: To study the construction and working of 4- stroke petrol / diesel engine.
EXPERIMENT NO. 3 Aim: To study the construction and working of 4- stroke petrol / diesel engine. Theory: A machine or device which derives heat from the combustion of fuel and converts part of this energy
More informationPrinciples of Engine Operation
Internal Combustion Engines ME 422 Yeditepe Üniversitesi Principles of Engine Operation Prof.Dr. Cem Soruşbay Information Prof.Dr. Cem Soruşbay İstanbul Teknik Üniversitesi Makina Fakültesi Otomotiv Laboratuvarı
More information4000 Series 4008TAG2A Diesel Engine ElectropaK 947 kwm @ 1500 rpm
The Perkins 4000 Series family of 6, 8, 12 and 16 cylinder diesel engines was designed in advance of today s uncompromising demands within the power generation industry and includes superior performance
More informationEngine Heat Transfer. Engine Heat Transfer
Engine Heat Transfer 1. Impact of heat transfer on engine operation 2. Heat transfer environment 3. Energy flow in an engine 4. Engine heat transfer Fundamentals Spark-ignition engine heat transfer Diesel
More information912. The engine for construction equipment.
912. The engine for construction equipment....... 24-82 kw at 1500-2500 min -1 These are the characteristics of the 912: Air-cooled 3-, 4-, 5-, 6-cylinder naturally aspirated in-line-engines. Direct injection.
More informationUNIT 3 AUTOMOBILE ELECTRICAL SYSTEMS
UNIT 3 AUTOMOBILE ELECTRICAL SYSTEMS Automobile Electrical Structure 3.1 Introduction Objectives 3.2 Ignition System 3.3 Requirement of an Ignition System 3.4 Types of Ignition 3.4.1 Battery or Coil Ignition
More informationKobelco Extended Warranty Program. www.kobelco-europe.com
Kobelco Extended Warranty Program www.kobelco-europe.com Kobelco Extended Warranty is a convenient, value added way to give your Kobelco customers added security and peace of mind. Benefits of the Kobelco
More informationENGINE COOLING SYSTEM
ENGINE COOLING SYSTEM 1988 Toyota Celica 1987-88 TOYOTA Engine Cooling Systems Celica DESCRIPTION The basic liquid cooling system consists of a radiator, water pump, thermostat, cooling fan, pressure cap,
More informationCLASSIFICATION OF INTERNAL COMBUSTION ENGINES VARIOUS TYPES OF ENGINES
CLASSIFICATION OF INTERNAL COMBUSTION ENGINES VARIOUS TYPES OF ENGINES CLASSIFICATION OF INTERNAL COMBUSTION ENGINES 1. Application 2. Basic Engine Design 3. Operating Cycle 4. Working Cycle 5. Valve/Port
More information1013 E. The engine for agricultural equipment.
1013 E. The engine for agricultural equipment.... -186 kw at 2300 rpm These are the characteristics of the 1013 E: Modern water-cooled 4- and 6-cylinder in-line engine Turbocharging with charge air cooling
More informationEngine/Gearbox Combinations
Engine/Gearbox Combinations Engine code letters ARV/ATY AME ATZ Displacement 1.0 ltr. 1.4 ltr. 1.4 ltr. Power output 37 kw/50 HP 50 kw/68 HP 50 kw/68 HP Engine management system Simos 3PB Simos 3PB Simos
More informationMCI 35.80a AUTOMOTIVE ENGINE MAINTENANCE AND REPAIR MARINE BARRACKS WASHINGTON, D.C.
MCI 35.80a MARINE CORPS INSTITUTE AUTOMOTIVE ENGINE MAINTENANCE AND REPAIR MARINE BARRACKS WASHINGTON, D.C. UNITED STATES MARINE CORPS MARINE CORPS INSTITUTE 912 POOR STREET SE WASHINGTON, DC 20391-5680
More informationB Dinesh Prabhu, Asst. Professor, P E S College Engg., Mandya, KARNATAKA 1
Firing Order Every engine cylinder must fire once in every cycle. This requires that for a four-stroke fourcylinder engine the ignition system must fire for every 180 degrees of crank rotation. For a sixcylinder
More informationCooling system components, removing and installing
Engine BHW Cooling system components, removing and installing Page 1 / 24 19-1 Cooling system components, removing and installing Warning! When doing any repair work, especially in the engine compartment,
More informationE - THEORY/OPERATION
E - THEORY/OPERATION 1995 Volvo 850 1995 ENGINE PERFORMANCE Volvo - Theory & Operation 850 INTRODUCTION This article covers basic description and operation of engine performance-related systems and components.
More informationUNIT 1 INTRODUCTION TO AUTOMOBILE ENGINEERING
UNIT 1 INTRODUCTION TO AUTOMOBILE ENGINEERING Introduction to Automobile Engineering Structure 1.1 Introduction Objectives 1.2 Definition 1.3 Classification of Vehicles 1.4 Layout of an Automobile Chassis
More informationOD1619 PRINCIPLES OF INTERNAL COMBUSTION ENGINES
SUBCOURSE OD1619 EDITION 8 PRINCIPLES OF INTERNAL COMBUSTION ENGINES US ARMY BRADLEY FIGHTING VEHICLE SYSTEMS MECHANIC CORRESPONDENCE COURSE MOS/SKILL LEVEL: 63T30 PRINCIPLES OF INTERNAL COMBUSTION ENGINES
More informationINTERNAL COMBUSTION (IC) ENGINES
INTERNAL COMBUSTION (IC) ENGINES An IC engine is one in which the heat transfer to the working fluid occurs within the engine itself, usually by the combustion of fuel with the oxygen of air. In external
More informationSpecifications for Volkswagen Industrial Engine
Volkswagen 1 industrial engine Specifications for Volkswagen Industrial Engine AFD 1.9 ltr. TDI diesel engine EURO 2 Volkswagen AG, Wolfsburg Volkswagen AG reserves the right to introduce amendments or
More informationEngine Friction and Lubrication
Engine Friction and Lubrication Engine friction terminology Pumping loss Rubbing friction loss Engine Friction: terminology Pumping work: W p Work per cycle to move the working fluid through the engine
More informationB1BBM2K1-806 DW10ATED ENGINE ENGINE INTRODUCTION DW10 1 - DESCRIPTION. Main structure of the DW10 engine :
of 23 http://www.christiantena.pwp.blueyonder.co.uk/motor/peugeot/hdi/b... 7/12/2005 9:27 p.m. B1BBM2K1-806 DW10ATED ENGINE ENGINE INTRODUCTION DW10 1 - DESCRIPTION Main structure of the DW10 engine :
More informationAIR POWERED ENGINE INTRODUCTION. Pramod Kumar.J Mechanical Engineer, Bangalore, INDIAs
International Journal of Mechanical Engineering and Technology (IJMET) Volume 7, Issue 2, March-April 2016, pp. 66 72, Article ID: IJMET_07_02_010 Available online at http://www.iaeme.com/ijmet/issues.asp?jtype=ijmet&vtype=7&itype=2
More informationCooling system components, removing and installing
Volkswagen Touareg 3.2 - Cooling system components, removing and installing Page 1 / 24 19-1 Cooling system components, removing and installing Warning! Hot steam may escape when opening expansion tank.
More informationAdjustment Data MAZDA - 626-2.0 Comprex D - RF-CX
Adjustment Data MAZDA - 626-2.0 Comprex D - RF-CX Engine (general) Engine code RF Capacity 1998 (cc) Idle speed 725 ± 25 Valve clearance Valve clearance Cold Inlet 0.25 (mm) Exhaust 0.35 (mm) Compression
More informationREMOVAL AND INSTALLATION
303-01C-1 REMOVAL AND INSTALLATION Engine Body On Special Tool(s) Adapter For 303-D043 303-D043-02 or equivalent Special Tool(s) 303-01C-1 Turbocharger Lifting Bracket 303-1266 Wrench, Fan Clutch Nut 303-214
More informationCooling system components, removing and installing
Page 1 of 34 19-1 Cooling system components, removing and installing WARNING! The cooling system is pressurized when the engine is warm. When opening the expansion tank, wear gloves and other appropriate
More informationUS ARMY LIGHT WHEEL VEHICLE MECHANIC MOS 63B SKILL LEVEL 3 COURSE WHEELED VEHICLE ENGINES SUBCOURSE NO. OD 1001
US ARMY LIGHT WHEEL VEHICLE MECHANIC MOS 63B SKILL LEVEL 3 COURSE WHEELED VEHICLE ENGINES SUBCOURSE NO. OD 1001 United States Army Combined Arms Support Command Ordnance Missile and Munitions Fort Lee,
More informationPerfectly Adapted. ISL Euro 6 Gas Engine 250-320PS
Perfectly Adapted ISL Euro 6 Gas Engine 250-320PS Cummins ISL-G The ISL G is the natural choice in alternative-fuel engine technology. With industry leading performance, it combines all the advantages
More informationVolkswagen Golf 5 2004-> VW Rabbit GTI 2006->
Стр. 1 из 24 Volkswagen Golf 5 2004-> VW Rabbit GTI 2006-> 19-1 Cooling system components Warning! Hot steam may escape when opening expansion tank. Wear protective goggles and protective clothing to prevent
More informationDiesel Engine Fundamentals Course# ME406
Diesel Engine Fundamentals Course# ME406 EZpdh.com All Rights Reserved Department of Energy Fundamentals Handbook MECHANICAL SCIENCE Module 1 Diesel Engine Fundamentals Diesel Engine Fundamentals DOE-HDBK-1018/1-93
More informationSTATE UNIVERSITY OF NEW YORK COLLEGE OF TECHNOLOGY CANTON, NEW YORK COURSE OUTLINE AUTO 220 INTERNAL COMBUSTION ENGINES
STATE UNIVERSITY OF NEW YORK COLLEGE OF TECHNOLOGY CANTON, NEW YORK COURSE OUTLINE AUTO 220 INTERNAL COMBUSTION ENGINES Prepared By: BRANDON BALDWIN CANINO SCHOOL OF ENGINEERING TECHNOLOGY AUTOMOTIVE TECHNOLOGY
More informationVolkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP 17 Engine-Lubrication (Page GR-17)
17 Engine-Lubrication (Page GR-17) Lubrication system components, removing and installing Oil filter housing, disassembling and assembling Oil pan, removing and installing Oil pressure and oil pressure
More informationC18 ACERT Fire Pump Tier 3 448 bkw/600 bhp @ 1750 rpm
CATERPILLAR ENGINE SPECIFICATIONS I-6, 4-Stroke-Cycle Diesel Bore...145.0 mm (5.71 in) Stroke...183.0 mm (7.2 in) Displacement... 18.1 L (1,104.53 in3) Aspiration...Turbocharged Aftercooled Compression
More information1/29/2008 DR70. Baja Motorsports Inc. P.O. Box 61150 Phoenix, AZ 85082 Toll Free: 888-863-2252 PART NUMBERS PRICES ARE SUBJECT TO CHANGE 1 of 43
DR70 Toll Free: 888-863-2252 PART NUMBERS PRICES ARE SUBJECT TO CHANGE 1 of 43 CYLINDER & CYLINDER HEAD 1 DR70-001 883099044472 CYLINDER 1 1 2 DR70-002 883099044489 GASKET, CYLINDER 1 1 3 DR70-003 883099044496
More informationillustration ref. no. description SWAG no. RS Kombi, Octavia Scout 4x4, Octavia 4x4 for: Octavia, Octavia Kombi
Skoda protection Kit for strut 20 56 0003 - for: Fabia Skoda protection Kit for strut 30 56 0010 for: Felicia I, Felicia II - Skoda protection Kit for strut 30 56 0029, Octavia Kombi 4x4, Octavia RS, Octavia
More informationFig 1 Power Transmission system of Tractor
POWER TRANSMISSION SYSTEM Transmission is a speed reducing mechanism, equipped with several gears (Fig. 1). It may be called a sequence of gears and shafts, through which the engine power is transmitted
More informationSection 11 - System Diagrams
Section 11 System Diagrams Page 11-1 Section 11 - System Diagrams Section Contents Page Overview...11-3 Flow Diagram, Fuel System...11-4 Flow Diagrams, Lubricating Oil System...11-5 Flow Diagrams, Cooling
More informationTurbo Tech 101 ( Basic )
Turbo Tech 101 ( Basic ) How a Turbo System Works Engine power is proportional to the amount of air and fuel that can get into the cylinders. All things being equal, larger engines flow more air and as
More informationCummins Westport, Inc. Engine Overview. March 2015
Cummins Westport, Inc. Engine Overview March 2015 Cummins Westport Inc. (CWI) A Cummins JV Company CWI was established in 2001 as a 50/50 joint venture company between Cummins Inc and Westport Innovations.
More informationSection 6 - System Diagrams
Section 6 System Diagrams Page 6-1 Section 6 - System Diagrams Section Contents Page Overview...6-3 Flow Diagram, Fuel System...6-4 Flow Diagrams, Lubricating Oil System...6-5 Flow Diagrams, Cooling System...6-8
More informationSkills Standards MEDIUM/HEAVY DUTY TRUCK: DIESEL ENGINE REPAIR TECHNICIAN OD32151 ALIGNED WITH ASE/NATEF
Skills Standards MEDIUM/HEAVY DUTY TRUCK: DIESEL ENGINE REPAIR TECHNICIAN OD32151 ALIGNED WITH ASE/NATEF Competency-Based Education: OKLAHOMA S RECIPE FOR SUCCESS BY THE INDUSTRY FOR THE INDUSTRY Oklahoma
More informationSection 10 Maintenance Specifications
Page 10-1 Section Contents Page General Engine Data...10-3 Fuel System Specifications...10-4 Lubricating Oil System Specifications...10-4 Cooling System Specifications...10-4 Air Intake System Specifications...10-5
More informationEngine. 204-1890 Strobe light, 110V 204-1891 Strobe light, 220V 204-458 Replacement bulb. 204-1057 Compression gauge. 204-166 Dial indicator
The Strobe light checks the unit for: Balance of operating machinery RPM of motors, engine pulleys, fans, etc. Observe belt slippage Strobe light will stop action at speeds from 200 to 6000 RPM 204-1890
More informationSection 10 Maintenance Specifications
Page 10-1 Section Contents Page General Engine Data...10-3 Fuel System Specifications...10-3 Lubricating Oil System Specifications...10-4 Cooling System Specifications...10-4 Air Intake System Specifications...10-4
More informationSLP 1.85 Ratio Offset Rocker Arms with Valve Springs, LS3
PART #50190 SLP 1.85 Ratio Offset Rocker Arms with Valve Springs, LS3 PACKING LIST Before installation, use this check list to make sure all necessary parts have been included. ITEM QTY CHECK PART NUMBER
More informationFS Lubricants. Oil Analysis Program
FS Lubricants Oil Analysis Program What can an oil analysis do for you? 1. Establish safe and proper drain intervals. 2. Provide a reduction in unforeseen breakdowns. 3. Reduce down time. 4. Minimize the
More informationThe 2.0l FSI engine with 4-valve technology
Service Training Self-study programme 322 The 2.0l FSI engine with 4-valve technology Design and function The 2.0l engine is based on the tried and tested 827/113 series. Thanks to FSI technology (Fuel
More informationCNC Ported Big Valve Cylinder Heads. Performance Intake Manifold. Forged Pistons (Engine set with rings, pins and clips)
Performance Engine Assemblies 20001721 2.0lt Performance Crate Engine 205BHP 20001722 2.0lt Performance Crate Engine 225BHP 20001723 2.0lt Performance Crate Engine 255BHP 20001725 2.3lt Performance Crate
More information3516 Industrial Engine
CAT ENGINE SPECIFICATIONS V-16, 4-Stroke-Cycle Diesel Bore...170.0 mm (6.69 in) Stroke...190.0 mm (7.48 in) Displacement... 69.06 L (4,214.3 in 3 ) Aspiration...Turbocharged / Aftercooled Compression Ratio...13.0:1
More informationDOE FUNDAMENTALS HANDBOOK MECHANICAL SCIENCE Volume 1 of 2
DOE-HDBK-1018/1-93 JANUARY 1993 DOE FUNDAMENTALS HANDBOOK MECHANICAL SCIENCE Volume 1 of 2 U.S. Department of Energy Washington, D.C. 20585 FSC-6910 Distribution Statement A. Approved for public release;
More informationHEAVY-DUTY, REDEFINED. REDEFINED.
HEAVY-DUTY, REDEFINED. TO GET YOUR TOUGHEST JOBS DONE, you need an engine that works even harder than you do. That s why Caterpillar offers the CT13 engine for our vocational trucks. It delivers every
More information1100 Series 1104C-44TAG2 Diesel Engine ElectropaK 99.5 kwm @ 1500 rpm
Building upon Perkins proven reputation within the power generation industry, the Perkins 1100 Series range of ElectropaK engines now fit even closer to the needs of their customers. With this 1104C-44TAG2
More informationVolkswagen New Beetle 2.0 Liter 4-cyl General, Engine (Engine Code AEG) 17 Engine-Lubrication system (Page GR-17)
17 Engine-Lubrication system (Page GR-17) Lubrication system components, removing and installing Oil pan, removing and installing Oil pressure and oil pressure switch, checking Dynamic oil pressure warning
More informationActuator-Swirl Valve DESCRIPTION
US/Canadian 2007 Sprinter Diesel V6 Dodge Service Manual Swirl Valve Info Actuator-Swirl Valve DESCRIPTION The swirl valve linkage links the swirl valves in the intake manifold to the swirl valve actuator.
More informationUnit 24: Applications of Pneumatics and Hydraulics
Unit 24: Applications of Pneumatics and Hydraulics Unit code: J/601/1496 QCF level: 4 Credit value: 15 OUTCOME 2 TUTORIAL 3 HYDRAULIC AND PNEUMATIC MOTORS The material needed for outcome 2 is very extensive
More informationCOVERING MILLIONS Preferred Protection Plan, a Service Group Company www.sgifs.com PO Box 26830, Austin, TX 78755-0800.
COVERING MILLIONS Preferred Protection Plan, a Service Group Company www.sgifs.com PO Box 26830, Austin, TX 78755-0800. 1-877-565-0816 PPP-308 0903 rev 0408 BENEFITS New and Pre-Owned Vehicles Preferred
More informationNew 27 hp 2 Cylinder Liquid-Cooled Engine
New 27 hp 2 Cylinder Liquid-Cooled Engine Introducing the new 27 hp Liquid-Cooled Vanguard 2/LC Engine A cooler, smoother, longer running commercial engine. That s the liquid-cooled advantage of the Vanguard
More informationThe 1.2 ltr. 3-cylinder petrol engines
Service. Self-Study Programme 260 The 1.2 ltr. 3-cylinder petrol engines Design and Function The two 1.2 ltr. engines mark the introduction of 3-cylinder petrol engines at Volkswagen. This pair of entry-level
More informationAir Induction Systems
Air Induction Systems Air Supply Requirements of Diesels All internal combustion engines need an adequate supply of air that is clean, dry, filtered, fresh, and relatively cool. Adequate Supply Diesel
More informationISX15 and ISX Well Servicing Applications. ISX15 (EPA 2010) 2-3 400-600 hp (298-447 kw) ISX (EPA 2007) 4-5 400-600 hp (298-447 kw)
ISX15 and ISX Well Servicing Applications Model Pages ISX15 (EPA 2010) 2-3 400-600 hp (298-447 kw) ISX (EPA 2007) 4-5 400-600 hp (298-447 kw) Better Every Mile. ISX15 For EPA 2010. n Cooled Exhaust Gas
More informationOIL CONSIDERATION TO LENGTHEN ENGINE LIFE
OIL CONSIDERATION TO LENGTHEN ENGINE LIFE Farm Machinery Fact Sheet FM-19 By Dr. Von H. Jarrett, Extension Agricultural Perhaps nothing will add to the life of an automobile, truck, tractor or other fuel-powered
More information1/29/2008 DR50. Baja Motorsports Inc. P.O. Box 61150 Phoenix, AZ 85082 Toll Free: 888-863-2252 PART NUMBERS PRICES ARE SUBJECT TO CHANGE 1 of 45
DR50 Toll Free: 888-863-2252 PART NUMBERS PRICES ARE SUBJECT TO CHANGE 1 of 45 CYLINDER & CYLINDER HEAD Part UPC Number Description Baja Description 1 DR50-001 842645074424 CYLINDER 1 1 2 DR50-002 842645074431
More informationDR90. Baja Motorsports Inc. P.O. Box 61150 Phoenix, AZ 85082 Toll Free: 888-863-2252 PART NUMBERS AND PRICES ARE SUBJECT TO CHANGE 1 of 51
DR90 Toll Free: 888-863-2252 PART NUMBERS AND PRICES ARE SUBJECT TO CHANGE 1 of 51 CYLINDER & CYLINDER HEAD 1 DR90-001 842645048166 CYLINDER 1 1 2 DR90-002 842645048173 GASKET, CYLINDER 1 1 3 DR90-003
More informationSuspension and Steering Systems Operation. The Steering/Suspension System (Overview)
Suspension and Steering Systems Operation Below is an overview of the suspension and steering systems The Steering/Suspension System (Overview) "Suspension," when discussing cars, refers to the use of
More informationMAN - MERCEDES - BENZ
SAYFA: 1 10100 10102 10103 355 353 06 15 355 353 03 15 346 353 08 15 AXLE GEAR AXLE GEAR AXLE (WITH BUSHING TYPE) (WITH BUSHING TYPE) (WITH BUSHING TYPE) 2521 2517-2521-2622 10104 10105 10106 308 350 00
More informationDR90. Baja Motorsports Inc. P.O. Box 61150 Phoenix, AZ 85082 Toll Free: 888-863-2252 PART NUMBERS AND PRICES ARE SUBJECT TO CHANGE 1 of 51
DR90 Toll Free: 888-863-2252 PART NUMBERS AND PRICES ARE SUBJECT TO CHANGE 1 of 51 CYLINDER & CYLINDER HEAD Part UPC Number Description Baja Description 1 DR90-001 842645048166 CYLINDER 1 1 2 DR90-002
More informationVolkswagen B3 Passat General-Engine 4 CYL. 19 Engine - Cooling System (Page GR-19)
19 Engine - Cooling System (Page GR-19) Cooling system draining and filling general information Body components, layout Engine components, layout Radiator fan run-on checking Recommended mixture ratios
More informationDevelopment of the High Speed 2ZZ-GE Engine
SAE TECHNICAL PAPER SERIES 2000-01-0671 Development of the High Speed 2ZZ-GE Engine Takasuke Shikida, Yoshikatsu Nakamura, Tamio Nakakubo and Hiroyuki Kawase Toyota Motor Corp. SAE 2000 World Congress
More informationREMAN ENGINES APPLICATION GUIDE
REMAN ENGINES APPLICATION GUIDE CNH REMAN ENGINES Today, there are more reasons than ever to choose CNH Remanufactured s for your equipment. From more engine choices to less downtime during installation,
More informationMOTOR VEHICLE MECHANIC REPAIR CATEGORIES
Chapter 8: Motor Vehicle Mechanic Repair Categories Page 1 CHAPTER 8 MOTOR VEHICLE MECHANIC REPAIR CATEGORIES Section 8-1 REQUIREMENT Section 10 of the Motor Vehicle Service and Repair Act (MCL 257.1310)
More informationENGINE 4G1 SERIES CONTENTS GENERAL INFORMATION ... 1. SPECIFICATIONS... 11A-1-1 SERVICE SPECIFICATIONS REWORK DIMENSIONS TORQUE SPECIFICATIONS ...
11A-0-1 ENGINE 4G1 SERIES CONTENTS GENERAL INFORMATION... 11A-0-3 1. SPECIFICATIONS... 11A-1-1 SERVICE SPECIFICATIONS REWORK DIMENSIONS TORQUE SPECIFICATIONS......... NEW TIGHTENING METHOD-BY USE OF BOLTS
More informationThe W Engine Concept. Self-Study Program Course Number 821203
The W Engine Concept Volkswagen of America, Inc. 3800 Hamlin Road Auburn Hills, MI 48326 Printed in U.S.A. February 2002 Self-Study Program Course Number 821203 Volkswagen of America, Inc. Service Training
More informationBUT PRECAUTIONS MUST BE TAKEN OR SERIOUS BURNS CAN RESULT.
Cooling System Operation Below is an explanation of this system's operation Radiator The radiator is a device designed to dissipate the heat which the coolant has absorbed from the engine. It is constructed
More informationEXPERIMENTAL VALIDATION AND COMBUSTION CHAMBER GEOMETRY OPTIMIZATION OF DIESEL ENGINE BY USING DIESEL RK
INTERNATIONAL JOURNAL OF MECHANICAL ENGINEERING AND TECHNOLOGY (IJMET) International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 6340(Print), ISSN 0976 6340 (Print) ISSN 0976 6359
More informationMINI EXTENDED SERVICE CONTRACTS
MINI EXTENDED SERVICE CONTRACTS LESS WORRY, MORE WEEEE! CONTINUING COVERAGE FOR YOUR NEW, USED, OR CERTIFIED PRE-OWNED MINI. Whether your odometer is ticking toward the end of your original 4-year/50,000-mile
More informationCENTRIFUGAL PUMP OVERVIEW Presented by Matt Prosoli Of Pumps Plus Inc.
CENTRIFUGAL PUMP OVERVIEW Presented by Matt Prosoli Of Pumps Plus Inc. 1 Centrifugal Pump- Definition Centrifugal Pump can be defined as a mechanical device used to transfer liquid of various types. As
More informationFault codes DM1. Industrial engines DC09, DC13, DC16. Marine engines DI09, DI13, DI16 INSTALLATION MANUAL. 03:10 Issue 5.0 en-gb 1
Fault codes DM1 Industrial engines DC09, DC13, DC16 Marine engines DI09, DI13, DI16 03:10 Issue 5.0 en-gb 1 DM1...3 Abbreviations...3 Fault type identifier...3...4 03:10 Issue 5.0 en-gb 2 DM1 DM1 Fault
More informationTRAILER MATE SPECIFICATIONS. TM50 2-Wheel Drive 3-Wheel Drive
TRAILER MATE SPECIFICATIONS TM50 2-Wheel Drive 3-Wheel Drive TABLE OF CONTENTS TM50 2-WD / 3-WD Specifications / Dimensions. 1 General Specifications.... 2 Weights / Travel Speed / Tilt Table Degrees /
More information1The Automobile. Introduction to Automotive Technology. Section 1
This sample chapter is for review purposes only. Copyright The Goodheart-Willcox Co., Inc. All rights reserved. Section 1 Introduction to Automotive Technology 1. The Automobile 2. Automotive Careers and
More information1/29/2008 DR125 / DR150. Baja Motorsports Inc. P.O. Box 61150 Phoenix, AZ 85082 Toll Free: 888-863-2252 PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 55
DR125 / DR150 Toll Free: 888-863-2252 PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 55 CYLINDER HEAD ASSY. 1 125-001 883099006937 CYLINDER HEAD COVER 1 1 2 125-002 883099006944 BOLT M6X28 2 3 3 125-003 883099006951
More informationCONTINUED COVERAGE FOR YOUR NEW, USED, OR CERTIFIED PRE-OWNED BMW.
BMW EXTENDED SERVICE CONTRACTS FEEL THE RUSH OF ASSURANCE. CONTINUED COVERAGE FOR YOUR NEW, USED, OR CERTIFIED PRE-OWNED BMW. Whether your original 4-year/50,000-mile BMW Warranty is coming to an end,
More informationPET. Illustration 001-00. Pos Part Number Description Remark Qty Model. - 356 72 106 jack 1. - 356 72 108 operating rod 1. - 356 72 103 tool bag 1
Model 959 0 0 00-00 7 6:56.0.00 tool and accessories tool - 7 06 jack - 7 0 operating rod - 7 03 tool bag - 7 0 spark plug wrench - 0 A ring wrench 36 MM - - tyre pressure gauge L 709 0-999 57 05 0 rim
More informationWynn s Extended Care
Wynn s Extended Care Every car deserves to receive the very best care... especially yours. How Do You Keep Your Reliable Transportation Reliable? Count on Wynn s Because Wynn s has been caring for cars
More informationAutomatic Transmission Basics
Automatic Transmission Basics Lesson Objectives 1. Describe the function of the torque converter. 2. Identify the three major components of the torque converter that contribute to the multiplication of
More information- Service Bulletin - Pistons.
Normal combustion: is smooth and even from the spark plug through the top of the chamber. 1 2 3 Spark occurs Combustion moves smoothly across chamber Combustion and power completed Pre-Ignition: occurs
More informationChapter 19 - Common Rail High Pressure Fuel Injection Systems
Chapter 19 - Common Rail High Pressure Fuel Injection Systems Diesel Engine Technology For Automotive Technicians Understanding & Servicing Contemporary Clean Diesel Technology What is Common Rail? Common
More informationCooling system components, servicing
19-1 Cooling system components, servicing WARNING! The cooling system is pressurized when the engine is warm. When opening the expansion tank, wear gloves and other appropriate protection, cover the cap
More informationContents. Description Page Description Page
Contents Description Page Description Page Auger Housing Assembly 1 Muffler 18 Handle and Control Assembly 3 Fuel Tank r Assembly 19 Engine and Drive Assembly 5 Clutch Retarder 20 Cylinder Head 7 Retarder
More informationWORKSHOP MANUAL 50CC ENGINE HORIZONTAL LIQUID-COOLED CYLINDER
Sales division Technical network leadership WORKSHOP MANUAL 50CC ENGINE HORIZONTAL LIQUID-COOLED CYLINDER Sales division Technical network leadership TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS...
More informationCylinder head, removing and replacing
15-1 Cylinder head, removing and replacing WARNING! Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are designed to be used only once, and are unreliable and may fail
More informationEVERY PROOF. DURABILITY. HIGH-MILEAGE ISX TEARDOWN
EVERY PROOF. TM DURABILITY. HIGH-MILEAGE ISX TEARDOWN EVERY PROOF. DURABILITY. While Cummins 2002 engines have yet to reach their full life expectancy, Cummins has inspected multiple high-mileage cooled-egr
More information6-years/75,000 miles Comprehensive coverage Subsequent Owner Warranty $100 Deductible
LINCOLN PREMIER LIMITED WARRANTY 6-years/75,000 miles Comprehensive coverage Subsequent Owner Warranty $100 Deductible Comprehensive Coverage Because Lincoln has always been a brand you can trust and respect,
More informationP7100 PUMP INSTALLATION INSTRUCTIONS Diesel Care & Performance Inc
P7100 PUMP INSTALLATION INSTRUCTIONS Diesel Care & Performance Inc Installation Timing Pin Location CAUTION: Before installing the injection pump, be sure that number 1 cylinder is at the Top Dead Center
More informationM272 Engine 287 HO M272 (FAH) 10/05/04
M272 Engine 287 HO M272 (FAH) 10/05/04 1 Objectives Students will be able to: identify differences between M112 and M272 explain the camshaft adjusters operation identify major components of the M272 explain
More informationMarine Diesel Engine VF4 VF5 VF4.140E VF4.170E VF5.220E VF5.250E. Service Manual
Marine Diesel Engine VF4 VF5 Service Manual VF4.140E VF4.170E VF5.220E VF5.250E Copyright 2009 Vetus N.V. Schiedam Holland Reproduction of text and illustrations, in whole or in part, is strictly prohibited.
More informationV6 Duratec. Jaguar AJ-V6 engine/aj-30. The Engine
The Engine V6 Duratec While Ford has reaped the Duratec's benefit, it was not an original design. The primary input for the design of this engine was Porsche, which was already developing the configuration
More informationCooling system components, removing and installing
Page 1 of 30 19-1 Cooling system components, removing and installing Notes: When the engine is warm the cooling system is under pressure. If necessary release pressure before commencing repair work. Secure
More informationElectric Coolant Pumps. Always at the Correct Temperature
Electric Coolant Pumps Always at the Correct Temperature Electric coolant pumps Conventional pumps for engine cooling are driven by toothed belts and hence their output is coupled to engine RPM. Coolant
More informationCooling system components
Page 1 / 33 19-1 Cooling system components Caution! When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues: Route lines of all types (e.g.
More informationHeating and Air Conditioning, Part 1
1 Heating and Air Conditioning, Part 1 AUTOMOTIVE HEATING AND ENGINE COOLING SYSTEMS The Automotive Engine Creates Heat An automobile or truck engine is basically an air pump. The fuel that s fed to the
More information