PRESSURE LINE 1 PRESSURE LINE 2 1/6
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1 CHARACTERISTICS LUBRICANT: OIL / GREASE ATEX CE EX II2 GD MARKING BASE THREADS INLETS: BSP AND NPT 2 VERSIONS: NORMAL : ADJUSTABLE DELIVERY ON TURRET FIX F FIXED DELIVERY VERSATILITY IN LUBRICATION LAYOUT PLANNING FLEXIBILITY TO EXPAND OR REDUCE THE NUMBER OF ELEMENTS TO MEET CHANGING REQUIREMENTS BLANKING PLATES CAN BE PROVIDED TO ACCOMMODATE FUTURE REQUIREMENTS SAVE ON LABOUR AND PIPING COSTS : THE METERING VALVES CAN BE SERVICED WITHOUT DISTURBING THE ASSEMBLY OR EXISTING PIPEWORK LOWER MAINTENANCE COSTS: THE MODULAR CONCEPT PROVIDES LOWER COST REPLACEMENT COMPONENTS. REDUCED SPARE PARTS, FEWER PARTS IN STOCK= LOWER INVENTORY COSTS DUAL LINE LUBRICATION DIVIDER VALVES SERIES 02 The modular Dual Line system consists of two main parts: the Base and the Metering Valves. All Modular dual Line Elements and bases are made in nickel Plating or in SS 316. Modular dual line valve are available with inlets and outlets in UNI-ISO 7/1 (BSP) or NPTF threads. The Metering Valves can be supplied with adjustable or fixed discharge. The Valves with adjustable discharge are fitted with turrets provided with integral adjusting screws together with a metacrylate cover and seal. A blanking plate to be ordered separately, can be provided on the Base to accommodate future additional points. The Dual line elements now marked with a new laser marking system directly on the Nickel Plated element indicate the following information : - ATEX CE Ex II2 GD Marking - Single and Dual Outlet configuration information and Output values in cm3 and Cu.inch - Part Number and Work Order Production (batch) identification. APPLICATION EXAMPLE Directional valve PRESSURE LINE 1 APPLICATIONS PAPER MACHINES STEEL PLANTS CEMENTS WORKS COKE PLANTS LARGE CREANES AND LOADING EQUIPMENT PRESSURE LINE 2 Directional valve 1/6
2 TECHNICAL INFORMATION Temperature Frequency Max.Pressure (inlet) Lubricants Base threads Fix Flowrate Adjastable DIMENSIONS TECHNICAL CHARACTERISTICS -30oC +80oC 100 cycles/minute. 400 bar min. Viscosity:100 cst Max Grease.: 265 ASTM (NLGI 2) Inlet: 3/8 BSP o 3/8 NPTF. Outlet: ¼ BSP o ¼ NPTF. DMMF-DMF-DBP-DMMXF-DMXF-DMGXF-DBPX DMM - DM - DMG- DMG1 - DMG2- DBP-DMMX-DMX-DMGX-DMGX1-DMGX2-DBPX Many possible configurations can be achieved by mounting different types of intermediate bases. The example on the right shows a typical configuration. You can obtain A and B Dimensions by adding up the various dimensions of each type of base. A B mm mm DMG - DMG1 - DMG2- DMGF - DMGF1 - DMGF2- DMGXF - DMGXF1 - DMGXF2 DMM DM- DMMF DMF - DMMXF - DMXF 69.4 mm 34.7 mm 2/6
3 PRE ASSEMBLED VALVE ORDERING MODULE DM- DMM VALEVS WITH TURRET - ADJUSTABLE FLOWRATE MODELS DM DMM FLOWRATE cm³( cu.in) da 0.25 a 3 ( ) da 0.1 a 1 ( ) N. OUTPUT BSP NPTF DMF AND DMMF VALVE WITHOUT TURRET FIXED DELIVERY MODELS DMF DMMF FLOWRATE cm³ (cu.in) 3 (.183) 1 (.061) N. OUTPUT BSP NPTF /6
4 1. MATERIAL CONFIGURATION INFORMATION IN FEW STEPS YOU CAN COMPOSE DIFFERENT KIND OF MODULES AS YOU NEED: 2. VALVES 3. INTERMEDIATE BASE 4. INLET BASE 5. END BASE NICKEL PLATED FLOWRATE cm³ (cu.in.) VALVES PART NO. INTERMEDIATE BASE for 1/4"valves INLET BASE for 3/8"valves END BASE for 3/8"valves 0,1-1 ( ) DMM NPTF BSP NPTF BSP NPTF BSP 0,25-3 ( ) DM (.061) DMMF (.183) DMF ,5-24 ( ) DMG ,5-40 ( ) DMG ( ) DMG Blanking Plate AISI 316 0,1-1 ( ) DMMX ,25-3 ( ) DMX (.061) DMMFX (.183) DMFX ,5-24 ( ) DMGX ,5-40 ( ) DMG1X ( ) DMG2X Blanking Plate INLET BASE Screw Threaded insert INTERMEDIATE BASE END BASE BASES 'O' Ring Screw Pn Screw Pn 'O' Ring Pn. VALVES 'O' Ring Pn Washer Pn Outlets Pn Outlets Pn SCREWS ordered separately only for DM-DMM-DMF-DMMF models * Sold in boxes of 500 or add the -1 suffix for purchasing in single multiples DESCRIPTION P.NUMBER Dual Line Bases Assembly screws * Dual Line Bases threaded Inserts * Dual Line Elements Assembly Screw * Washer for Dual Line Element * Base and Element Kit (2 Element Assembly Screw for +2 washer +2 Base threaded Inserts + 4 Base Assembly screws) /6
5 TUBING AND FITTINGS FITTINGS ASSEMBLY ITEM DESCRIPTION NICKEL PLATED AISI 316 PLUG BSP PLUG NPTF CHECK VALVE BSP CHECK VALVE NPTF PLUG BSP PLUGNPTF TUBE Ø TUBE Ø TUBE Ø NUT Ø NUT Ø NUTØ RING Ø RING Ø RING Ø /8 CONNECTOR Ø /8 CONNECTOR Ø /8 CONNECTOR Ø /8 CONN TR STEEL Ø /8 CONN TR STEEL Ø /8 CONN TR STEEL Ø TUBE Ø TUBE Ø TUBE Ø NUT Ø NUT Ø NUT Ø RING Ø RING Ø RING Ø ¼ CONNECTOR Ø ¼ CONNECTOR Ø ¼ CONNECTOR Ø ¼ CONN TR VITON Ø ¼ CONN TR VITON Ø ¼ CONN TR VITON Ø TURRET COVER Material Mark Part No. Transparent DMM Aluminum DMMX Transparent DM-DMX Aluminum DM Transparent DMG-DMGX Transparent DMG1-DMGX1 DMG2-DMGX2 REDUCTION PART NO. M 1/4 NPTF - F 1/4 BSP Reduction M 3/8 NPTF - F 3/8 BSP Reduction M 1/4 BSP - F 1/4 NPTF Reduction M 3/8 BSP - F 3/8 NPTF Reduction /6
6 2 OUTLETS HOW TO CONVERT FROM ONE AT 2 OUTLETS The valves are arranged for 2 free outlets. To convert to a single outlet : Undo the fixing screws Turn over the element and remove the 2 inner small O-rings (part no. ) Fit the element back in place 1 OUTLET NOTE For series DMG2 only : remove the adapter Part no and gasket Part no and replace with Part no IMPORTANT: Remember to plug off the redundant outlet. Use Plug part no (UNI-ISO)or Part no (NPTF). Plug COMPLETED MODULE EXAMPLE sales@dropsa.com ITALIA Dropsa SpA t U.S.A. Dropsa USA Incorporated t U.K. DropsA (UK) Ltd t. +44 (0) AUSTRALIA Dropsa Australia Ltd. t. +61 (02) GERMANY Dropsa Schmiertechnik GmbH t. +49 (0) BRAZIL Dropsa do Brazil t. +55 (0) FRANCE AME Dropsa t. +33 (0) CHINA Dropsa Lubrication Systems (Shanghai) Co., Ltd t. +86 (021) /6
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