Line Sizing Charts. 11 W.C. Line Sizing Chart - Pipe & Copper- 2 PSIG Line Sizing Chart - Pipe & Copper- Data Calculated per NFPA #58 & #54

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1 Line Sizing Charts W.C. Line Sizing Chart - Pipe & Copper- inches W.C. inlet with a / inch W.C. Pressure Drop Maximum capacity of pipe or tubing in thousands of BTU/hr of LP-Gas of Pipe or Copper Copper Tubing (O.D.) Pipe / 7/8 / -/4 -/ -/ Length of Pipe or Tubing, Feet of Pipe or Copper Copper Tubing (O.D.) Pipe / 7/8 / -/4 -/ -/ Length of Pipe or Tubing, Feet PSIG Line Sizing Chart - Pipe & Copper- PSIG inlet with a. PSIG Pressure Drop Maximum capacity of pipe or tubing in thousands of BTU/hr of LP-Gas of Pipe or Copper Copper Tubing (O.D.) Pipe / / -/4 -/ -/ Length of Pipe or Tubing, Feet of Pipe or Copper Copper Tubing (O.D.) Pipe / / -/4 -/ -/ Length of Pipe or Tubing, Feet Data Calculated per NFPA #58 & #54 57

2 Line Sizing Charts 0 PSIG Line Sizing Chart -Pipe & Copper- 0 PSIG inlet with a PSIG Pressure Drop Maximum capacity of pipe or tubing in thousands of BTU/hr of LP-Gas of Pipe or Copper Copper Tubing (O.D.) Pipe / / -/4 -/ -/ Length of Pipe or Tubing, Feet of Pipe or Copper Copper Tubing (O.D.) Pipe / / -/4 -/ -/ Length of Pipe or Tubing, Feet PSIG Line Sizing Chart -Polyethylene Tubing- 0 PSIG inlet with a PSIG Pressure Drop Maximum capacity of plastic tubing in thousands of BTU/hr of LP-Gas of Length of Tubing, Feet Plastic Tubing NPS SDR / / / 4 / 4 / / / 4 / 4 CTS CTS CTS CTS CTS CTS Data Calculated per NFPA #58 & #

3 Line Sizing Charts W.C. Line Sizing Chart - CSST - inches W.C. inlet with a / inch W.C. Pressure Drop Maximum capacity of Corrugated Stainless Steel Tubing in thousands of BTU/hr of LP-Gas of Corrugated Stainless Steel / EHD** 5 0A 08 5A 5 0A 58 5A Length of Tubing, Feet of Corrugated Stainless Steel / EHD** 0A 5A 0A 5A PSIG Line Sizing Chart - CSST - of Corrugated Stainless Steel / EHD** 5 0A 570 5A 6 0A 405 5A Length of Tubing, Feet PSIG inlet with a PSIG Pressure Drop Maximum capacity of Corrugated Stainless Steel Tubing in thousands of BTU/hr of LP-Gas Length of Tubing, Feet of Corrugated Stainless Steel / EHD** 0A 5A 0A 5A Length of Tubing, Feet * Table includes losses for four 90 degree bends and end fittings. To compute flow capacity for tubing runs with a larger number of bends and/or fittings, add the appropriate number of feet to the actual run length using the following formula: L =.(n) L = Number of feet to be added to actual run length. n = Number of bends and/or fittings over six. ** EHD - Equivalent Hydraulic Diameter - A measure of the relative hydraulic efficiency between different tubing sizes. The greater the value of EHD, the greater the gas capacity of the tubing. Data Calculated per NFPA #58 & #54 59

4 Line Sizing Charts Normal State Liquid Flow Chart Use this chart for flows direcly from storage ( Normal State ). For elevated pressure systems, ask for our Elevated Pressure Liquid Flow Chart. Maximum capacity of Type K Copper or SCH 40 iron pipe in GPH of LP-Gas Based on PSIG pressure drop and 0 O F Gallons per Hour Length of Pipe, Feet of Type K Copper or SCH 40 Pipe ID Copper Tubing (I.D.) /4 / Pipe / -/4 -/ Copper Tubing (I.D.) ID /4 / Pipe / -/4 -/ Copper Tubing (I.D.) ID /4 / Pipe / -/4 -/ Values based on Darcy's equation with a 0% reduction in flow to account for flashing of liquid during flow through tank valves, dip pipes etc. in the piping. Calculation assumes turbulent flow (i.e. Reynold's number > 4000) and the weight density of propane taken at 0 O F.

5 Information About Propane Vapor Meter Index Conversions Meter reads in gallons multiply reading by 6.9 to get cubic feet Meter reads in cubic feet divide reading by 6.9 to get gallons Physical Constants Propane Properties Formula Freezing Point, O F at 0 Mercury Boiling Point, O F, 0 Mercury Specific Gravity of Vapor, O F, 0 Mercury Specific Gravity of Liquid, O / O F Weight per Gallon of Liquid at O F, lbs. BTU per Gallon (Vaporized) BTU per Pound (Vaporized) BTU per Cubic Foot (Vaporized) Cu. Ft. of Vapor /Gal of Liquid at O F, 0 Hg. Cu. Ft. of Vapor /Pound of Liquid at O F, 0 Hg. Commercial Propane C H Energy Equivalents Multiply By To Obtain BTU Foot Pounds Therms 00,000 BTU KWH 4 BTU/HR Calories.968 BTU Boiler HP,4 BTU/HR Equivalents of Pressure Multiply By To Obtain Converting Volumes Of Gas Multiply CFH Of : Natural Gas Propane Vapor Pressure Of Propane Temperature O F By Pressure PSIG To Obtain CFH Of : Air Propane Mixed Gas Air Natural Gas Mixed Gas Flow capacities thru pipes, valves, regulators etc., given in CFH for a particular gas, can be readily converted to CFH of the desired gas using the following multipliers. Tank Gallons lb/in in of water oz/in in of water (kpa) kilopascals lb/in oz/in (kpa) kilopascals oz/in.7 in of water kg/cm 4. psi Vaporization Capacity of Popular ASME Propane Storage Vessels BTU/HR % Full BTU/HR 50% Full BTU/HR 40% Full BTU/HR 0% Full BTU/HR 0% Full 0,0 44,70 8,640 96,4 7, 50 8,000 5,0 5,0 69,00 6, ,00 96,70 5,40 64, 98, ,00 7,70 6, ,7 56, ,59,00 4,067,,65,,7,50,0, ,5,900 4,86,70 4,8,50,,40,408, ,6,900 7,759,70 6,897,50 5,7,40,879,855 For Other Air Temperature, Use the Following Mutipliers Air Temp Multiplier Air Temp Multiplier -5 OF OF.5-0 OF OF.50-5 OF OF.75 0 OF OF.00 6

6 Base Pressure & Temp Conversions These factors are used to convert volumes of gases at various observed pressures and temperatures to the standard 4 oz. base pressure and/or the standard O F base temperature. Pressure Example: 000 Cubic Feet read at 0 PSIG equals 65 (000 X.65) Cubic Feet at a standard 4 oz. base pressure. Temp Example: 000 Cubic Feet read at 0 O F equals 06.8 (000 X.06.8) Cubic Feet at a standard O F base temperature. Base Pressure Conversion Base Temperature Conversion Observed Gauge Pressure (PSIG) 0 /4 / Multiplier To Convert To 4 oz. Base Observed Temp O F Multiplier To O F Base Observed Temp O F Multiplier To O F Base Observrd Temp O F Multiplier To O F Base

7 Orifice And Drill Data Capacity in BTU/HR of both Propane and Natural Gas is tabulated for the common MTD drill sizes used in burner work. Conversion sizing is readily accomplished by selecting the correct BTU requirement for any particular drill size. The Drill Data chart at the right is offered for reference to other sizes. Drill Propane Water Orifice Capacity Chart - BTU/HR Natural.5 Water Drill Propane Water Values Based on: Natural.5 Water Propane 500 BTU per cubic foot. Natural 000 BTU per cubic foot. Inch Dia. /64 / /64 /6 5/64 / Drill Data Drill Data Drill Data Mtd Dec Inch Inch Dia. 7/64 /8 9/64 5/ / / /64 7/ 5/64 /4 Mtd A B C D E Dec Inch Inch Dia. 7/64 9/ 9/64 5/6 /64 / /64 5/64 / 7/6 9/64 5/ /64 Mtd F G H I J K L M N O P Q R S T U V W X Y Z Dec Inch

8 Thread Identification Thread Identification Guide The table lists the thread sizing for the various fittings used in the propane industry. Using the table as a guide, service personnel can identify the common size and style of fittings encountered in the field. Note: Steel pipe is sized by the nominal I.D. of the pipe. The O.D. is listed for reference. Copper tubing is sized by the nominal O.D. of the tubing. 0 O 45 O 45 O Thread Pipe O.D. 45 O Flare Thread Inverted Flare Thread Compression Thread Break Away Thread /8 / /6 5/6-8 5/6 5/6 /6 /4 / /6-0 7/6 7/6 7/6 5/6 / -0 / -0 / / /6 9/6-0 7/6 /6-6 /6-8 / / /6-0 /6-6 7/8-4 7/8-8 /6-8 7/ /6-4 -/ /8 -/4 - -/6-6 -/8-8 -/8 8 --/ /6-6 -/4-8 -/4-8 -/4 -/ -/ -/4 --/ -/ --/ --/ -/

9 Rego -/ Multivalves Shown / F. NPT 470 Series s ( Nos. 470, 475, 476, 477, 478, 479, 4, 48) Vapor Return Kit Series 48 Vapor Return Kit Series 60 (No Float Gauge Port) Vapor Return Kit Series Vapor Return Kit Series / M. NPT / F. NPT Tank Thread 6477 Series s ( Nos. 6477, 6477A) Vapor Return Kit A 00 Series for Series for 6477A Series s (pre 96) ( Nos. 8475, 8477, 8575, 8577, G8475, G8477) Vapor Return Kit A 0 Series G8475 Shown / F. NPT 65 G8475 Series s (post 96) ( Nos. G8475, G8477) Vapor Return Kit A 900 Series

10 Rego -/ Multivalves / M. NPT 8484 Series s ( Nos. 8484, 8484A) Vapor Return Kit A for A for 8484A 0 Series for Series for 8484A 59 Series s ( Nos. 59, 59K, 594, 594K) 475- Vapor Return Kit Series / M. NPT / M. NPT 859 Series s ( Nos. 859, 859A, 859AR, 859K, 8594, 8594A, 8594K) Vapor Return Kit A for 859, 859K 8594, 8594K A for 859A, 859AR 0 Series for 859, 859K 8594, 8594K 900 Series for 859A, 859AR Rego Multivalves 555 Series s ( Nos. 555, 555A) A Series Series 557 Series s ( Nos. 557, 557A) 557- Vapor Return Kit Series M. NPT Note: 555 suffix R had -/4 Filler 555 suffix W had POL Filler M. NPT Note: 557 suffix R had -/4 Filler 557 suffix W had POL Filler 66

11 Rego Multivalves M. NPT 7555 Series s Series Note: 7555 suffix R had -/4 Filler 7555 suffix W had POL Filler M. NGT 8555 Series s ( Nos. 8555, 8555D, 8555R, 8555S) s Pre-96 Not Available 654B- (96 - Oct 990) (Post Oct 990) s Pre-96 Not Available 90-5 for 8555S 900 Series for 8555D, 8555R Rego Multivalves 650 Series s M. NGT ( Nos. 65, 65A, 65, 65A,) M. NGT 654B- 900 Series 6540 Series s ( Nos. 654, 654A, 654, 654A) 654B- 900 Series ( Nos. 65D 65D) ( Nos. 654D 654D) 654B- 654B

12 Rego Multivalves 679 Filler Chek-Lok M. NGT Rego Filler s /4 Filler ( Nos. 7579, 7579P, 7579S, 6579) 7556 Series s ( Nos. 7556, 7556VR, 7556R) Vapor Return Kit A s 0 Series for Pre Series for Post 96 Filler ( Nos. 7547, 7747) Filler ( Nos. 7647, 7647D) /4 M. NPS s Standard Kit Kit w/upper Body /4 M. NPT / M. NPT (for S ) s 7547B- Standard Kit 7547B-50 Kit w/upper Body M. NPT M. NPT 7647B- Standard Kit Rego Vapor Return s 757A Vapor Return Vapor Return Kit 757A-8 M. NPT 757 Identification Note 757A has flat seat and /6 wrench flats on upper body. 757D has tapered seat and internal / hex on upper body D Vapor Return Vapor Return Kit 757D-8 M. NPT

13 Rego Cylinder s 000 Series s ( Nos. 00, 0, 40, 7, 8,, 4, 4, 5, 98, 94, 95, 96, 97, 98) had large bonnet and diaphragm assembly. Flat seat. Repair parts are no longer available 00 & 700 Series s ( Nos. 0, 0, 0, 09, 5, 70, 704, 7, 7, 79, 740, 746, 749, 75, 78) Diaphragm style stem seal. Flat seat. Repair Kits 00-A Complete bonnet assembly. Renews valve to original assembly. 00-B Diaphragm assembly. 00-8K Complete bonnet assembly. Converts valve to Oring stem seal. 0 Series s ( Nos., 85, 8) Oring style stem seal. Flat seat. Repair Kit 0-50 Complete bonnet assembly. 900 Series s ( Nos. 90, 90, 906, 906) Compact style bonnet assembly. Oring style stem seal. Nylon push-on tapered seat. Repair Kit 90-5 Complete bonnet assembly. 69

14 Rego Cylinder s 900 Series s ( Nos. 90, 90, 905, 906, 907, 95) Oring style stem seal. Tapered seat. Repair Kits B Complete bonnet assembly. Renews valve to original assembly Converts valve to MultiBonnet. 70BR Tractor Bonnet Assembly 70BR- Diaphragm Assembly 00-50B 8556 Dual Service Bonnet Assemblies 0-50 (pre-96 valves) (post 96 valves) 78 Railroad Diaphragm Assembly & 8547 Plumbers Pot Repair Kits 00-A Bonnet Assembly for B Diaphragm for Bonnet Assembly for

15 Filler Repair Kits & Contents 475- Spring; Washer Reference only. Kit is obsolete Body; Gaskets; Spring; Washer Gaskets; Spring; Washer Reference only. Kit is obsolete. 654B-50 Body; Gaskets; Spring; Stem. 654B- Gaskets; Spring; Stem Body; Gaskets; Spring; Stem Gaskets; Spring; Stem Body; Gaskets; Spring Gaskets; Spring. Vapor Return Repair Kits & Contents 7547B-50 Body; Gaskets; Spring. 7547B- Gaskets; Spring. 7647B- Gaskets; Spring Body; Gasket; Spring; Washer A, A Old style flat seated valves require A with body A (with body) Body, Gaskets, Seat assy, Spring A (less body) Gaskets, Seat assy, Spring 757A-8 Note flat seat. Gaskets; Seat disc assy. 757D-8 Note tapered seat. Gaskets; Seat disc assy. New Style Tapered Seat Old Style Flat Seat 7

16 Shutoff Repair Kits & Contents 900 Series Repair Options /6 Hex LH Threads 0 Series 7/8 Hex RH Threads MultiBonnet Assembly, Handwheel 904- Upper Packing for MultiBonnet B Bonnet Assembly, Handwheel 0-50 Bonnet Assembly, Handwheel 00 Series Repair Options -/6 Hex RH Threads 90 Series Hex RH Threads 00-A Bonnet, Diaphragm Assy, Stem 00-B Diaphragm Assy 00-8K Conversion Kit: Bonnet & Stem Assembly 90-5 Bonnet Assembly, Handwheel 70BR Repair Options 00 Series 78-5 Repairs the 70BR John Deere Tractor / - 8 NC 7/8 long stem 00-5R Reference only. Kit is obsolete Repairs the 78 Horizontal Railroad -/6 Hex RH Threads 70BR- Bonnet Assembly 00-B Diaphragm Assy 7

17 STD Globe and Angle Repair Kits Number A7505AP A7507AP A7508AP A7509BP A750BP A75AP A75FP A75AP A75FP A75AP A75FP A754AP A754FP A757AP A757FP A758AP A758FP Kit Number Kit Contents -/4 -/ A Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer 7505A-0 Complete bonnet assembly A Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer 7507A-0 Complete bonnet assembly A Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer 7509B-0 Complete bonnet assembly A75-50 Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer 75A-0 Complete bonnet assembly A75-50 Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer 75A-0 Complete bonnet assembly A Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer A755-0 Complete bonnet assembly A75AP Compact Globe and Angle Repair Kits Number 7704LP 7704P A7704LP A7704P 7705P 7706P A7705P A7706P Kit Number Kit Contents / A A Gaskets; flange packing; friction washer; seat disc Gaskets; flange packing; friction washer; seat disc A7705P Quick Acting Repair Kits Number Kit Number Kit Contents 790T 790TA 790TB 790TC / 790T- Gasket; O-ring; seat retainer assembly 790T-50 Bonnet assembly; gasket; lever 790T 7554L Series / & A L-0 Bonnet assembly Gaskets; flange packing; friction washer; seat disc 7554S Series A7707L A7708L / & A S-0 Bonnet assembly Gaskets; flange packing; friction washer; seat disc A Gasket; groove pin; jam ring A Bonnet assembly 7554L(S) A7708L 7

18 Minimum Loss Quick Acting Repair Kits Number A7797 A7797A Kit Number Kit Contents A Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer A Bonnet assembly; gasket; lever A7797-0M A A7797A-4 A7797-0M Internal Repair Kits Number Kit Number Kit Contents A09A -/4 A09A-50 Lower ACME handle assembly Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer Bonnet assembly; gasket; lever Lower ACME handle assembly A7797A A7797-0M A09D050 A09D0 A09R050 A09R0 -/4 A09D-50 -/4 A09R-50 Bearing; cam; gasket; main seat disc assembly; retaining ring; seal O-ring; seat disc AR A0A065 -/4 A0A-50 Bushing; gasket; jam ring; main set disc assembly; upper and lower retianing rings; O-ring; seal rings; seat disc AA Series AA-50 AR Series AT Series AASeries AT Series AR-50 AA-50 A7F-50 Bearing; cam; gasket; O-rings; seat disc; stem packing Dust seal; jam ring; stem O-ring; stem seals; stem spring; stem washer A7FR A7F Series A7F-G (Gasket flange) Dust seal; inner stem bearing; jam ring; lower flange seal gasket; main seat disc; outer stem bearing; pilot seat disc; poppet seal O-ring; retaining ring; roll pin; seat O-ring; stem O-ring; stem seals; upper flange seal gasket; wear button A9F Series A9FA 4 A9F-G (Gasket flange) A9FA-G (Gasket flange) Bumper; cotter pins; dirt seal; inner and outer stem bearings; lever release spring; main seat disc; poppet seat disc; pivot pin locknut; poppet bearing; seal gland gasket; seat seal O-ring; stem jam ring; stem O-ring; stem O-ring; stem seal rings; stop screw; upper and lower flange seal gaskets Bumper; cotter pins; dirt seal; inner and outer stem bearings; lever release spring; main seat disc; poppet seat disc; pivot pin locknut; poppet bearing; seal gland gasket; seat seal O-ring; stem jam ring; stem O-ring; stem O-ring; stem seal rings; stop screw; upper and lower flange seal gaskets Stem Packing A9FA 74

19 Flomatic Repair Kits Number A788F A7884 A7884F Kit Number Kit Contents & 4 A788F A7884F 4 A788F A7884F 4 A788F-50 (Rebuilding kit) A788F- (Soft parts kit) A7884F- (Soft parts kit) A788F-50 (Gasket & Seal Kit) A7884F-50 (Gasket & Seal Kit) Stem assembly kit; bleeder assembly; cylinder cap screws; upper and lower piston cap screws; lock washers; filters; springs; block vee packing; X-seal; gaskets; O-rings; retaining ring; insert roll pin; screw seal; cap Retaining ring; set disc; insert; block vee packing; filters; X-seals; cylinder cap screws; O-rings; gaskets X-seal, seat disc; gaskets A7884FK Flomatic Spare Parts Number Kit Number Description A788F A788-9 Upper flange gasket A788-0 Lower flange gasket A788F-45 A7884- A7884F Upper flange gasket Lower flange gasket A788F A7884F & 4 A788F-45 Bleeder assembly Studs, solid, flomatic to tank A7884F-4 Studs, hollow, flomatic to pump A A Filter Duoport & Multiport Kits A7884F Number 854Series AA854 Series A85 Series A8570 Series Kit Number Kit Contents & Bleeder valve assemblies; packing gland; set screw; washer; gasket; key Bleeder valve assemblies; seat ring assemblies; pressure seal rings; packing gland; jam ring; washer; gasket A85 Series Flange gasket A8570 Series Flange gasket ALL All 85-6TP Bleeder valve assembly A8564G 75

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