Sash Replacement for Andersen Perma-Shield Casement Windows

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1 Replacement for Andersen Perma-Shield Casement Windows Read all instructions carefully before attempting this procedure. If you have any questions about your ability to complete the procedure, call Andersen at for further direction. Andersen WindowCare service center hours are Monday through Friday, 7 AM to 7PM Central Time and Saturday, 8AM to 4 PM Central Time. Thank you for choosing Andersen products. Proper assembly, installation and maintenance of Andersen products is essential if the benefits of experienced product design and engineering, quality materials, and skilled workmanship are to be fully attained. General recommendations regarding assembly and installation are guidelines only. Every assembly and installation is different (windloads, structural support, etc.) and, Andersen strongly recommends consultation with an Andersen supplier or an experienced contractor, architect, or structural engineer prior to the assembly and installation of any Andersen product. Assembly and installation of Andersen products is the sole responsibility of the architect, building owner, contractor and/or consumer and Andersen has no responsibility in this regard. Use of ladders and/or scaffolding and working at elevated levels may be hazardous. Follow equipment manufacturer's instructions for safe operation. Use extreme caution when working around window and door openings. Personal injury and/or falls could occur. Improper use of hand or power tools could result in personal injury and/or product damage. Follow equipment manufacturer's instructions for safe operation. Always wear safety glasses. Weight of window and door unit(s) and accessories will vary. Use a reasonable number of people with sufficient strength to lift, carry, and install window and door unit(s) and accessories. Always use appropriate lifting techniques. Unless specifically ordered, Andersen windows are not equipped with safety glass, and if broken, could fragment causing injury. Many laws and building codes require safety glass in locations adjacent to or near doors. Andersen windows are available with safety glass that may reduce the likelihood of injury when broken. Information on safety glass is available from your local Andersen dealer. Do not apply any type of film to glass. Thermal stress conditions resulting in glass damage could occur. The use of movable insulating materials such as window coverings, shutters, and other shading devices may damage glass and/or vinyl. In addition, excessive condensation may result causing deterioration of window unit. Andersen and the AW logo are registered trademarks of Andersen Corporation. All other marks where denoted are marks of Andersen Corporation Andersen Corporation. All rights reserved. 1 Instruction Guide Revised 01/28/00

2 The must be supported during the entire procedure, both in the removal and installation of the. Failure to support the may result in personal injury or product damage. Wear gloves, safety glasses goggles or eye shields when handling glass. Tape broken glass with filament or duct tape before removal to reduce glass fragmentation. When drilling into the, drill only 1/8" deep to avoid penetrating the glass area or drilling through the. Check the sash size, glass type, color, and kit contents to verify all parts are correct. The unit / sash opening must be plum, level, square, and free of any bowed jambs. To check, measure frame diagonally from corner to corner. The distances must be within 1/8" of each other. Inspect for any damage to the frame and vinyl cover. Repair as needed. If any of the above requirements are not met, have a qualified carpenter, builder, or contractor determine whether the window frame should be replaced or reinstalled, or if there are structural problems that need to be corrected prior to sash replacement. Identify the hardware style that corresponds to the hardware on your window unit in one of the following sections A-G. Proceed to that section in the guide for detailed instructions on replacing your sash. Split Arm September 1998 to Current Parts Included (1) (1) Installation Guide Installation Tools Needed: Component Identification Casement Waterbar Weatherstrip (Located on Top of ) A Phillips Screwdriver Flat Blade Screwdriver Pencil Electric Drill 3/32" Drill Bit Safety Glasses Bracket Split Arm Operator Hinge Keeper(s) Straight Arm September 1998 to Current Parts Included (1) (1) Installation Guide Installation Tools Needed: Component Identification Casement Waterbar Weatherstrip (Located on Top of ) B Phillips Screwdriver Pencil Electric Drill 3/32" Drill Bit Safety Glasses Channel Straight Arm Operator 22" Hinge Keeper(s) 2

3 Split Arm May 1995 through September 1998 Parts Included (1) (1) Installation Guide Installation Tools Needed: Phillips Screwdriver Flat Blade Screwdriver Pencil Electric Drill 3/32" Drill Bit Safety Glasses Component Identification Casement Waterbar Weatherstrip (Located on Top of ) C Bracket Split Arm Operator Hinge Keeper(s) Straight Arm May 1995 through September 1998 Parts Included (1) (1) Installation Guide Installation Tools Needed: Phillips Screwdriver Pliers Pencil Electric Drill 3/32" Drill Bit Safety Glasses Channel Component Identification Casement Waterbar Weatherstrip (Located on Top of ) D Straight Arm Operator 22" Hinge Keeper(s) 3

4 Split Arm 1966 through May 1995 Parts Included (1) (1) Installation Guide Component Identification Waterbar Weatherstrip (Located on Top of ) E Installation Tools Needed: Casement Phillips Screwdriver Pencil Electric Drill 3/32" Drill Bit Safety Glasses Hinge Bracket Split Arm Operator Keeper(s) Straight Arm 1966 through May 1995 Parts Included (1) (1) Installation Guide Component Identification Waterbar Weatherstrip (Located on Top of ) F Installation Tools Needed: Phillips Screwdriver Pencil Electric Drill 3/32" Drill Bit Safety Glasses Casement Silver Satin Straight Arm Operator Silver Satin Regular Keeper(s) , (22" opg.) Straight Arm Operator Notched Operator Channel Type Stationary 1966 through Present Parts Included (1) (1) Installation Guide Installation Tools Needed: Safety Glasses Hammer Electric Drill 3/32" Drill Bit Small Pry Bar Thin Blade Putty Knife Glass Clamps Vise Grips Pliers 4d Finish Nails Additional Parts Required (Available at your Andersen Dealer) (1) Package 11/16" Flat Head Nails (1) Package Clips (1) Package 1/2" x #6 Screws Component Identification Casement 4 Waterbar Weatherstrip (Located on Top of ) 1966 through April 1995, December 1998 to Present Clip Part Number /16" Flat Head Nails Part Number May 1995 through December 1998 Clip 1/2" x #6 Screws G

5 1. Remove Stopper Screws Open the to about 30 and remove the Stopper Screws from the Upper and Lower Hinge Channel. 30 Stopper Screw A 2. Release Operator Arm Releasing the Operator Arm allows the to swing freely. During windy conditions, the may suddenly swing out and break free causing personal injury and/or product damage. Support the during the entire replacement process. Bracket Operator Arm Clip Release the Operator Arm Clip from the Bracket using a flat blade screwdriver. Crank Operator open to clear. Life Operator Arm and swing out under. 3. Release Hinge Arm Lift Hinge Arm off stud being careful to keep adjustment insert attached to arm. If there is a sash Limited Vent Control Plate, remove screw and slide it off from the hinge plate. Hinge Arm Limited Vent Control Plate 4. Remove Hold firmly and slide the Upper and Lower Hinge Shoes off the ends of the hinge channels and remove. Place on a flat working surface with the interior facing up. 5. Remove Hardware Remove Upper and Lower Hinges from. Remove Bracket from bottom of. Remove Keeper(s) from noting difference between upper and lower keepers. Remove Snugger Screw(s) from if present. 5 Bottom Hinge Shoe

6 6. Attach Bracket Waterbar Weatherstrip A (Located on Top of ) are designed for universal replacement. The Dash (I) and Circular ( ) marks on the are locations for predrilling. Use only the mark indicated in each instruction. Position replacement exterior side down with top of facing away. Apply Bracket to bottom of using the (I) mark on the new. Drill only 1/8" deep to avoid sash or glass damage. Predrill through (I) mark 1/8" deep with a 3/32" drill bit. Using Bracket as a template, drill remaining holes and secure with previously removed screws. 7. Attach Hinges 8. Attach Keepers Bracket Bottom Hinge has Position Lower Hinge (black or brown Hinge Shoe) Brown or Black Shoe with first screw hole over the (I) mark located on the new. Predrill through (I) mark(s) 1/8" deep with a 3/32" drill bit and secure with a 5/8" flat head stainless steel hinge screw. Repeat for remaining hinge holes. Repeat procedure for Upper Hinge (white or almond Hinge Shoe). Position Keeper(s) on according to location on old. Predrill through (I) mark(s) 1/8" deep with a 3/32" drill bit, using Keeper(s) as a template. Note the open part of the Keeper faces away from the glass. Secure with screws. Casement with Bracket Positioned on Right Hand Unit Hinge must be tight against Lip Lower Hole To (I ) Mark 9. Install New Position in frame opening and reverse procedure, Steps 4, 3, 2, and 1. Slide Upper and Lower Hinge Shoes onto Hinge Channels towards frame's side jamb. Insert and secure Stopper Screws in the Upper and Lower Hinge Channel. Attach Upper and Lower Hinge Arms to frame using washer and screw. Attach Operator Arm to Bracket using screwdriver to snap Stud Fastener in place. Stopper Screw Operator Arm Hinge Arm Hinge Screw Bracket Hinge Shoe Hinge Channel 6

7 1. Remove Sill Stop Break the varnish or paint seal by scoring between Sill Stop and Extension Jamb with a utility knife. Pry under Sill Stop from the exterior to remove Sill Stop. Use care to avoid damaging Sill Stop. Remove finish nails by pulling through the back side of Sill Stop with pliers. Sill Stop Pry Bar B Extension Jamb 2. Remove Operator Removing the Operator allows the to swing freely. During windy conditions, the may suddenly swing out and break free causing personal injury and/or product damage. Support the during the entire replacement process. Shoe Channel Utility Knife Remove screws from Operator base. Only three of the five screws shown are used depending on left or right hand operation. Slide Operator Arm Shoe off Operator Channel on bottom of. Operator 3. Remove Hinge Plate Screws When Hinge Screws are removed, the is free to come out. To avoid personal injury and/or product damage, use a reasonable number of people to support the during the replacement process. Hinge Plate Screws Open sufficiently to access screw in Upper and Lower Hinge Plate. Upper and Lower Hinge remain attached to. It may be necessary to move for access to all screw locations. 4. Remove Hardware Remove Upper and Lower Hinges from. Remove Operator Channel from bottom of. Remove Keeper(s) from noting difference between upper and lower keepers. Remove Snugger Screw(s) from if present. 7

8 5. Attach Operator Channel are designed for universal replacement. The Dash (I) and Circular ( ) marks on the are locations for predrilling. Use only the mark indicated in each instruction. These marks are NOT used in Step 5 for Operator Channel location. Position replacement exterior side down with top of facing away. Apply Operator Channel to bottom of using measurement "A" found in table. Dimension "A" is measured from the opposite side of the Keeper(s) location. Drill only 1/8" deep to avoid sash or glass damage. Predrill screw holes 1/8" deep with a 3/32" drill bit, using Operator Channel as a template and secure with previously removed screws. Waterbar Weatherstrip (Located on Top of ) DIM. A Operator Channel Casement with Channel Positioned on Right Hand Unit Dimension "A" is the distance from the edge of the sash (hinge side) to the edge of the Channel, which varies depending on sash size. Overall Width Dim. DIM. "A" C 22-15/16" 6" CW 27-1/4" 9-1/8" CXW 34-3/4" 9-1/8" B 6. Attach Hinges Position Lower Hinge with first screw hole over the (I ) mark located on the new. Predrill through (I) mark(s) 1/8" deep with a 3/32" drill bit and secure with a 5/8" flat head stainless steel hinge screw. Repeat for remaining hinge holes. Repeat procedure for Upper Hinge. Install Snugger Screw, using old for location, measuring from end of. Snugger location (if equipped) Locate First Mark (I ) 7. Attach Keepers Position Keeper(s) on according to location on old. Predrill through (I) mark(s) 1/8" deep with a 3/32" drill bit, using Keeper(s) as a template. Note the open part of the keeper faces away from the glass. Secure with screws. Lower Hole to Mark (I ) 8. Install New Position in frame opening and reverse procedure, Steps 3, 2, and 1. Secure Upper and Lower Hinge Plate to frame with hinge screws removed in Step 3. Attach Operator using screws removed in Step 2. Attach Sill Stop using finish nails. 8

9 1. Remove Stopper Screws Open the to about 30 and remove the Stopper Screws from the Upper and Lower Hinge Channel. 30 C Stopper Screw 2. Release Operator Arm Releasing the Operator Arm allows the to swing freely. During windy conditions, the may suddenly swing out and break free causing personal injury and/or product damage. Support the during the entire replacement process. Bracket Operator Arm Clip Release the Operator Arm Clip from the Bracket using a flat blade screwdriver. If there is a sash Limited Vent Control Plate, remove screw and slide it off from the hinge plate. Limited Vent Control Location 3. Release Hinge Arms Remove screw fastening Upper and Lower Hinge Arms to window frame. Crank Operator open to clear. WARNING Fastener Screw Hinge Arm 4. Remove Hold firmly and slide the Upper and Lower Hinge Shoes off the ends of the hinge channels and remove. Place on a flat working surface with the interior facing up. Bottom Hinge Shoe 5. Remove Hardware Remove Upper and Lower Hinges from. Remove Bracket from bottom of. Remove Keeper(s) from noting difference between upper and lower keepers. Remove Snugger Screw(s) from if present. 9

10 6. Attach Bracket Waterbar Weatherstrip C (Located on Top of ) are designed for universal replacement. The Dash (I) and Circular ( ) marks on the are locations for predrilling. Use only the mark indicated in each instruction. Position replacement exterior side down with top of facing away. Apply Bracket to bottom of using the (I) mark on the new. Drill only 1/8" deep to avoid sash or glass damage. Predrill through (I) mark 1/8" deep with a 3/32" drill bit. Using Bracket as a template, drill remaining holes and secure with previously removed screws. 7. Attach Hinges Bottom Hinge has Position Lower Hinge (black or brown Hinge Shoe) Brown or Black Shoe with first screw hole over the (I) mark located on the new sash. Predrill through (I) mark(s) 1/8" deep with a 3/32" drill bit and secure with a 5/8" flat head stainless steel hinge screw. Repeat for remaining hinge holes. Repeat procedure for Upper Hinge (white or almond Hinge Shoe). 8. Attach Keepers Position Keeper(s) on according to location on old. Predrill through (I) mark(s) 1/8" deep with a 3/32" drill bit, using Keeper(s) as a template. Note the open part of the Keeper faces away from the glass. Secure with screws. Bracket Casement with Bracket Positioned on Right Hand Unit Hinge must be tight against Lip Lower Hole To (I ) Mark 9. Install New Position in frame opening and reverse procedure, Steps 4, 3, 2, and 1. Slide Upper and Lower Hinge Shoes onto Hinge Channels towards frame's side jamb. Insert and secure Stopper Screws in the Upper and Lower Hinge Channel. Attach Upper and Lower Hinge Arms to frame using washer and screw. Attach Operator Arm to Bracket using screwdriver to snap Stud Fastener in place. Bracket Operator Arm Hinge Arm Hinge Screw Washer Stopper Screw Hinge Shoe Hinge Channel 10

11 1. Remove Sill Stop D Break the varnish or paint seal by scoring between Sill Stop and Extension Jamb with a thin blade putty knife or utility knife. Pry under Sill Stop from the exterior to remove Sill Stop. Use care to avoid damaging Sill Stop. Remove finish nails by pulling through the back side of Sill Stop with pliers. Sill Stop Pry Bar Extension Jamb 2. Remove Operator Utility Knife Removing the Operator allows the to swing freely. During windy conditions, the may suddenly swing out and break free causing personal injury and/or product damage. Support the during the entire replacement process. Remove screws from Operator base. Only three of the five screws shown are used depending on left or right hand operation. Slide Operator Arm Shoe off Operator Channel on bottom of. Shoe Channel Operator 3. Remove Hinge Plate Screws When Hinge Screws are removed, the is free to come out. To avoid personal injury and/or product damage, use a reasonable number of people to support the during the replacement process. Hinge Plate Screws Open sufficiently to access screw in Upper and Lower Hinge Plate. Upper and Lower Hinge remain attached to. It may be necessary to move for access to all screw locations. 4. Remove Hardware Remove Upper and Lower Hinges from. Remove Operator Channel from bottom of. Remove Keeper(s) from noting difference between upper and lower keepers. Remove Snugger Screw(s) from if present. 11

12 5. Attach Operator Channel D are designed for universal replacement. The Dash (I) and Circular ( ) marks on the are locations for predrilling. Use only the mark indicated in each instruction. These marks are NOT used in Step 5 for Operator Channel location. Waterbar Weatherstrip (Located on Top of ) DIM. A Operator Channel Position replacement exterior side down with top of facing away. Apply Operator Channel to bottom of using measurement "A" found in table. Dimension "A" is measured from the opposite side of the Keeper(s) location. Drill only 1/8" deep to avoid sash or glass damage. Predrill screw holes 1/8" deep with a 3/32" drill bit, using Operator Channel as a template and secure with previously removed screws. Casement with Channel Positioned on Right Hand Unit Dimension "A" is the distance from the edge of the sash (hinge side) to the edge of the Channel, which varies depending on sash size. Overall Width Dim. DIM. "A" C 22-15/16" 6" CW 27-1/4" 9-1/8" CXW 34-3/4" 9-1/8" 6. Attach Hinges Position Lower Hinge with first screw hole over the (I ) mark located on the new. Predrill through (I) mark(s) 1/8" deep with a 3/32" drill bit and secure with a 5/8" flat head stainless steel hinge screw. Repeat for remaining hinge holes. Repeat procedure for Upper Hinge. Install Snugger Screw, using old for location, measuring from end of. 7. Attach Keepers Position Keeper(s) on according to location on old. Predrill through (I) mark(s) 1/8" deep with a 3/32" drill bit, using Keeper(s) as a template. Note the open part of the keeper faces away from the glass. Secure with screws. Snugger location (if equipped) Locate First Mark (I ) Lower Hole to Mark (I ) 8. Install New Position in frame opening and reverse procedure, Steps 3, 2, and 1. Secure Upper and Lower Hinge Plate to frame with hinge screws removed in Step 3. Attach Operator using screws removed in Step 2. Attach Sill Stop using finish nails. 12

13 1. Remove Stopper Screws E Stopper Screw Open the to about 30 and remove the Stopper Screws from the Upper and Lower Hinge Channel. 2. Release Split Arm Stud Clip Releasing the Operator Arm allows the to swing freely. During windy conditions, the may suddenly swing out and break free causing personal injury and/or product damage. Support the during the entire replacement process. Stud Clip Bracket Release the Split Arm Stud Clip from the Bracket using a flat blade screwdriver. If there is a sash Limited Ventilation Control Plate, remove screw and slide it off from the hinge plate. Crank detached Split Arm out of the way for removal. 3. Remove Release Stud Clips on the Upper and Lower Hinge using a screwdriver. Hold firmly and slide the Upper and Lower Hinge Shoes off the ends of the hinge channels and remove. Place on a flat working surface with the interior facing up. 4. Remove Hardware Remove Upper and Lower Hinges from. Remove Bracket from bottom of. Remove Keeper(s) from noting difference between upper and lower keepers. Split Arm Bracket Waterbar Weatherstrip (Located on Top of ) Keeper(s) Remove Snugger Screw(s) from if present. Hinge 13

14 5. Attach Hinges E are designed for universal replacement. The Dash (I) and Circular ( ) marks on the are locations for predrilling. Use only the mark indicated in each instruction. Position Lower Hinge with first countersunk screw hole over the ( ) mark located on the new. (Lower Hinge has a black shoe, Upper Hinge has a white shoe.) Drill only 1/8" deep to avoid sash or glass damage. Predrill through ( ) mark(s) 1/8" deep with a 3/32" drill bit and secure with a 5/8" flat head stainless steel hinge screw. Repeat for remaining hinge holes. Repeat for Upper Hinge. Bottom Hinge (Black Shoe) 6. Attach Split Arm Bracket Position Split Arm Bracket with first screw hole over the ( ) mark located on the new. Predrill through ( ) mark(s) 1/8" deep with a 3/32" drill bit and secure with a 5/8" flat head stainless steel hinge screw. Repeat for remaining hinge holes. Install Snugger Screw, using old sash for location, measuring from end of. Split-Arm Bracket 7. Attach Keepers Position Keeper(s) on according to location on old. Predrill through ( ) mark(s) 1/8" deep with a 3/32" drill bit, using Keeper(s) as a template. Note the open part of the Keeper faces away from the glass. Secure with screws. Top Hole in Keeper(s) to Mark ( ) 8. Install New Position in frame opening and reverse procedure, Steps 3, 2, and 1. Secure Upper and Lower Hinge Plate to frame with hinge screws removed in Step 3. Attach Operator using screws removed in Step 2. Attach Sill Stop using finish nails. 14

15 1. Remove Stopper Screws F Open the to about 30 and remove the Stopper Screws from the Upper and Lower Hinge Channel. Stopper Screw 2. Remove Releasing the Operator Arm allows the to swing freely. During windy conditions, the may suddenly swing out and break free causing personal injury and/or product damage. Support the during the entire replacement process. Release Stud Clips on the Upper and Lower Hinge using a screwdriver. Notched Channel Hold firmly and slide the Operator Arm Shoe to the notch, lift shoe up to release the Operator Arm. Satin or Regular Channel Hold firmly and slide the Operator Arm Shoe from its channel while sliding the Upper and Lower Hinge Shoes off the ends of the hinge channels and remove. Place on a flat working surface with the interior facing up. Operator Arm Shoe Stud Clip Channel 3. Remove Hardware Remove Upper and Lower Hinges from. Remove Channel from bottom of. Remove Keeper(s) from noting difference between upper and lower keepers. Remove Snugger Screw(s) from if present. Waterbar Weatherstrip (Located on Top of ) Keeper(s) Hinge Channel 15

16 4. Attach Hinges F are designed for universal replacement. The Dash (I) and Circular ( ) marks on the are locations for predrilling. Use only the mark indicated in each instruction. Position Lower Hinge with first countersunk screw hole over the ( ) mark located on the new. (Lower Hinge has a black shoe, Upper Hinge has a white shoe.) Drill only 1/8" deep to avoid sash or glass damage. Predrill through ( ) mark(s) 1/8" deep with a 3/32" drill bit and secure with a 5/8" flat head stainless steel hinge screw. Repeat for remaining hinge holes. Repeat for Upper Hinge. 5. Attach Operator Channel Bottom Hinge has Brown or Black Shoe Silver Channel Position edge of Silver Channel 1-3/8" in from corner. Predrill screw hole 1/8" deep with a 3/32" drill bit and secure with previously removed screws in Step 3. Repeat for remaining Channel holes. Install Snugger Screw if present, using old sash for location, measuring from end of. 1-3/8" Regular Channel Position Regular Channel centered on. Predrill screw hole 1/8" deep with a 3/32" drill bit and secure with previously removed screws in Step 3. Repeat for remaining Channel holes. Install Snugger Screw if present, using old for location, measuring from end of. Silver Channel Regular Channel (Center on ) 16

17 6. Attach Keepers Position Keeper(s) on according to location on old. Predrill through ( ) mark(s) 1/8" deep with a 3/32" drill bit, using Keeper(s) as a template. Note the open part of the Keeper faces away from the glass. Secure with screws. Keeper(s) F 7. Install New Position in frame opening and reverse procedure, Steps 3, 2, and 1. Secure Upper and Lower Hinge Plate to frame with hinge screws removed in Step 3. Attach Operator using screws removed in Step 2. Attach Sill Stop using finish nails. 17

18 1. Determine Vintage of Unit G Determine vintage of unit, pre or post April Locate unit size in chart below. The number in center of unit determines amount of clips required, marks on indicate clip location. Use appropriate Clip Package or combination of packages. Discard extra clips, if any through April 1995, December 1998 to Present Clip Packages Quantity Part Number April 1995 through December 1998 Clip Packages Quantity Part Number Stationary Casement/Awning and Picture Window Clip Locations CR12 or AR21 CN12 or AN21 C12 or A21 CW12 or AW21 CXW12 or AXW CR125 or AR251 CN125 or AN251 C125 or A251 CW125 or AW251 CXW125 or AXW CR13 or AR31 CN13 or AN31 C13 or A31 CW13 or AW31 CXW13 or AXW31 CP353 or AP335 CP23 or AP32 CP503 or AP350 CP33 or AP CR135 or AR351 CN135 or AN351 C135 or A351 CW135 or AW351 CXW135 or AXW351 CP3535 or AP5335 CP235 or 352 CP5035 or AP3550 CP335 or AP CR14 or AR41 CN14 or AN41 C14 or A41 CW14 or AW41 CXW14 or AXW41 CP354 / AP435 CP24 or AP452 CP504 or AP450 CP34 or AP CR145 or AR451 CN145 or AN451 C145 or A451 CW145 or AW451 CXW145 or AXW451 CP3545 or AP4535 CP245 or AP452 CP5045 or AP4550 CP345 or AP CR15 or AR51 CN15 or AN51 C15 or A51 CW15 or AW51 CXW15 or AXW51 CP355 or AP535 CP25 or AP52 CP505 or AP550 CP35 or AP CR155 or AR551 CN155 or AN551 C155 or A551 CW155 or AW551 CXW155 or AXW551 CP3555 or AP5535 CP255 or AP552 CP5055 or AP CR16 or AR61 CN16 or AN61 C16 or A61 CW16 or AW61 CXW16 or AXW61 CP356 or AP635 CP26 or AP62 CP506 or AP Position and Attach Clips 1966 through April 1995, December 1998 to Present Place on a clean surface with the interior facing up. Locate Clip location and number of clips according to above chart. Use Clip as a template to drill 3/32" pilot holes 1/16" deep for Clip attachment through Attach Clips using 1/2" x #6 Screws provided. December

19 1966 through April 1995 and December 1998 to Present 1. Remove Stops and Remove Clips Stops Remove Staples Break the varnish or paint seal by scoring with a thin blade putty knife or utility knife. Remove Stops using a small pry bar. Gently pry up Stops and carefully remove without scratching surrounding trim. 2. Install and Apply Stops With one person holding the from the interior with glass clamps and/or vise grips and another holding the from the exterior with glass clamps, using a small pry bar pry the Clips loose removing staples with a pliers. Remove the. Stops can be painted or stained prior to installation. Clips Stops While holding securely with glass clamps position it in the opening. Pull inward tight against the frame with glass clamps or by gripping the Clips with vise grips. Push the tight from the exterior. DO NOT push on the glass. Fasten Clips using 11/16" Flat Head Nails. Reposition the Stops and secure them using 4d Finish Nails. Leave a 1/32" space between the Stops and the. 19

20 1. Remove Stops and Remove May 1995 through December 1998 Clips Stops Remove Staples Break the varnish or paint seal with a thin blade putty knife. Remove Stops using a small pry bar. Gently pry up Stops and carefully remove without scratching surrounding trim. With one person holding the from the interior with glass clamps and/or vise grips and another holding the from the exterior with glass clamps, using a small pry bar pry the Clips loose removing staples with a pliers. Remove the. 2. Install and Apply Stops Stops can be painted or stained prior to installation. Clips Stops While holding securely with glass clamps position it in the opening. Pull inward tight against the frame with glass clamps or by gripping the Clips with vise grips. Push the tight from the exterior. DO NOT push on the glass. Fasten Clips using 11/16" Flat Head Nails. Reposition the Stops and secure them using 4d Finish Nails. Leave a 1/32" space between the Stops and the. 20

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