SECTION PAGE WATERPROOF PIERCING CONNECTORS
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3 SECTION WATERPROOF PIERCING CONNECTORS MUCI Series Waterproof Piercing Connectors Piranha Series Parallel Splice Waterproof Piercing Connectors Piranha Series In-line Splice Waterproof Piercing Connectors Piranha Series Multi-port Waterproof Piercing Connectors UNDERGROUND CONNECTORS & JOINTS Underground Service Piercing Connectors Submersible In-Line Fuse Bolted Ferrules & Branch Connectors LVM Series Branch Connectors Shear Bolt URD Pillar Connectors MF Series Connectors UM Series Bolted Links WB Series Bolted Branch Connectors UM..S & WM..S Series Service/Neutral Connectors NE & NET Series Mechanical Earth Connectors ME & MET Series Mechanical Earth Connectors Jointing Shells PAGE
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5 PIRANHA - MUCI SERIES MUCI4/650 MUCI3/650 MUCI2/650 MUCI/H MUCIBOLTYELLOW Multi-tap insulation piercing connectors for underground connection of two, three or four insulated cables. PIRANHA SERIES WATERPROOF PIERCING CONNECTORS For the waterproof, underground connection of 2, 3 or 4 conductors. Suitable for copper or aluminium insulated cables, single or double insulated from 6 to 50 sq mm. Ideal for connecting cables in pillar boxes, buried connection pits and streetlight columns. + waterproof + torque controlling shear head bolts for correct contact pressure + no need to strip cable + flexible cable entry ports + fitted with push-on protective bolt caps TESTING SPECIFICATIONS Contact Sicame for details. 01
6 PIRANHA SERIES PIRANHA SERIES PARALLEL SPLICE WATERPROOF, FULLY INSULATED PIERCING CONNECTOR For the waterproof, underground or overhead connection of up to 2 cables either as a butt type connection, or side by side parallel connection (see diagram). Ideal for: + connecting cables in pillar boxes + connections in underground pits + connections in streetlight columns + underground to overhead transitions (UGOH) + buried service connections CABLE TYPES* These versatile connectors will accommodate a large variety of cable types including; + LVABC + XLPE or PVC insulated + single or double insulated + aluminium or copper + sector or circular + solid or stranded + waterproof + fully insulated, no exposed live components + torque controlling shear head bolts for correct contact pressure + no need to strip cable + no resins or heat shrink required + flexible sealing cable ports that are not affected by the angle of cable entry + fitted with push-on protective bolt caps + no need for crimp tools or dies TESTING SPECIFICATION Contact Sicame for details *Cable types and ranges are nominal and indicative only. Suitability of cable type and size should be confirmed with Sicame prior to application. 02
7 PIRANHA SERIES PHS PHS PIRANHA SERIES IN-LINE SPLICE WATERPROOF, FULLY INSULATED PIERCING CONNECTOR For the waterproof splicing or jointing of two cables. CABLE TYPES* This versatile connector accommodates a vast array of insulated cable types, sizes and constructions in any combination; + circular aluminium or copper + stranded or solid + single or double insulated + LVABC PHS2 series connector in-line splice configuration. + waterproof to IP67 equivalent + fully insulated. No exposed live components + centre barrier for positive cable core positioning + torque controlling shear head bolts for correct contact pressure + insulation piercing on both sides of the connector + no need to strip cable + no resins or heat shrink required + flexible sealing cable ports that are not affected by the angle of cable entry + fitted with push-on protective bolt caps TESTING SPECIFICATIONS Contact Sicame for details *Cable types and ranges are nominal and indicative only. Suitability of cable type and size should be confirmed with Sicame prior to application. 03
8 PIRANHA SERIES PHM3 PHM5 PHM6 PIRANHA SERIES MULTI-PORT WATERPROOF, FULLY INSULATED PIERCING CONNECTOR For the waterproof, underground or overhead connectionof up to 6 cables. Ideal for: + connecting cables in pillar boxes + connections in underground pits + connections in streetlight columns. + underground to overhead transitions (UGOH) + buried service connections + almost any wet environment CABLE TYPES* These versatile connectors will accommodate a large variety of cable types including; + LVABC + XLPE or PVC insulated + single or double insulated + circular aluminium or copper + solid or stranded + waterproof to IP67 equivalent + fully insulated. No exposed live components + torque controlling shear head bolts for correct contact pressure + no need to strip cable + no resins or heat shrink required + flexible sealing cable ports that are not affected by the angle of cable entry + fitted with push-on protective bolt caps TESTING SPECIFICATION Contact Sicame for details 04 *Cable types and ranges are nominal and indicative only. Suitability of cable type and size should be confirmed with Sicame prior to application.
9 UNDERGROUND SERVICE PIERCING CONNECTORS MSD 300/50 MSD2 300/50 MSD SERIES UNDERGROUND SERVCE PIERCING CONNECTORS FOR LIVE JOINTING UNDER LOAD For the connection of service cables to sector shaped mains cables. No exposed live components and insulation piercing on the mains connection means the MSD series connector offers a reliable method for jointing live with the ability to pick up service load. Designed for use in cast resin type joints but may also be used in other non-encapsulated applications in dry environments. CABLE TYPES* Mains Cables: + aluminium 120 O 3 core or 90 O 4 core sector shaped + stranded or solid. + PVC or oil impregnated paper insulated. Service Cables: + circular stranded aluminium or copper + circular solid aluminium Key to illustration: 1. Mains conductor position 2. Service conductor position 3. Service connection port 4. Service conductor end cap 5. Double headed shear cap (mains) 6. Double headed shear cap (service) Key to illustration: 1. Mains conductor position 2. Service conductor position 3. Service connection port 4. Double headed shear cap (mains) 5. Double headed shear cap (service) + no exposed live components + shear head bolts for torque and contact pressure control + may be used live and under load + no need to strip mains cable cores + inherently safe method of jointing + range taking + no special tooling required. NOTES Use only a 13mm AF six sided socket to tighten the contact bolts. **Live cable jointing must only be carried out by suitably qualified and trained personnel. All industry live jointing work practices must be observed** 05
10 SUBMERSIBLE IN-LINE FUSE SILF - SUBMERSIBLE IN-LINE FUSE The SILF can be used in: + Street lighting on columns and poles + Underground pits and pillars in distribution systems for units, town houses or factory complexes + On poles for service lines + At pumps and water reticuation systems. + Insulated contact bolts with shear-heads for torque control + Bolts may also be removed to disconnect the fuse holder + Accommodates a wide range of cable sizes, clearly marked on the side + Amp rating permanently marked on the fuse holder body + Tinned brass tunnel connection chamber + Totally sealed against moisture and water + Hermetically sealed chamber for fuse cartridge + Cable strip length clearly marked on the side + Advanced and proven cable entry seal prevents water ingress + Inexpensive and cost effective + Each carton packaged with reusable application tool + Over moulding is UV stabilised + Easily identified as a fuse. Permanently marked in moulding. The SILF fuse is clearly and permanently marked, in large bold lettering moulded onto the body. AMP Rating clearly and permanently identified on the body. Fuse Cartridge + 415V, 80kA high rupture capacity (HRC) fuse in accordance with IEC Complete Unit + Temperature rise and non deterioration of contacts tests to AS/NZS Water proofing test to ANSI C deg C glow wire test certified INSTALLATION NOTES For tightening of the shear-head bolts, use the plastic spanner included. See below. Recommended tool for all products: Plastic spanner included with SILFs. 06
11 BOLTED CONNECTORS Type 1 Type 2 MF4 SERIES MECHANICAL FERRULE General purpose mechanical ferrule for smaller copper conductors. Type 1 connectors are ideal for resin filled joints. Type 2 have been designed specifically for heat shrink type joints, but will equally suit resin joints. Available with or without a centre water blocking barrier. CONDUCTOR TYPE A wide range of conductor including solid or stranded, circular or sector shaped conductors in the ranges indicated. BST/A SERIES Branch connections to mains cables CONDUCTOR TYPE 3 or 4 core solid sector aluminium Product Numbers: BSTA/1 All connectors BST/A2, BST/A3 Hexagonal head screw available as an option. Add suffix H to product number. Eg, BST/A3H The combinations in the table above are valid for conductors of the same sector shape, i.e. 4 core to 4 core, or 3 core to 3 core. Should mixed combinations be required, we suggest that verification of the products suitability be obtained prior to use. It may be found that with smaller conductor configurations the connector can accept the branch conductor with the apex facing inwards toward the main, but it is generally recommended that the conductors are set curve to curve to avoid any possible interference with the threads of the clamp screws. The BST/A3 connector has an increased range of application over the BSTA2 and is suitable for all conductor orientations. Conductors orientation does not matter with the BST/A3. 3/16 AF hex drive required 07
12 BOLTED BRANCH CONNECTORS LVM3 LVM with shroud fitted Typical Application LVM SERIES BRANCH CONNECTOR General purpose low voltage branch, service or straight connections. CONDUCTOR TYPE A wide range of conductor types including solid or stranded, circular or sector shaped, copper or aluminium, in any combination. LIVE ON-LOAD JOINTING The LVM range of connectors may be safely used to connect live cables on loads of up to volts. An optional insulating shroud is available to facilitate safe live jointing. + +SHROUD models include dip moulded plastic shrouds + Stainless steel fasteners + Ideal alternate to C crimps PLEASE NOTE: **Live cable jointing must only be carried out by suitably qualified and trained personnel. All industry live jointing work practices must be observed** 08
13 SHEAR BOLT URD PILLAR CONNECTORS BF-1A/SYD TF-2A/SYD BF & TF SERIES BI-FORM AND TRIFORM MECHANICAL CONNECTORS + Accepts 185 and 240mm² 4 core solid or stranded aluminium sector cables to AS Accepts up to two 50mm² copper tap-off connections. (3 for TF-2A connector) + Available in BI-FORM or TRI-FORM form which allows either two sector cable connections (normal loop type pillar) or three connections (three way loop pillar). + Shear-head screw on main cable connections provide correct tightening of bolts and ensure trouble free operation. + No special tools needed for installation, just a spanner! + Compact dimensions allow standard protective covers to be used. + Fully tested to standard BS4579 Specification for performance or mechanical and compression joints in electric cable and wire connectors (2000 heat cycles). 09
14 SHEAR BOLT STRAIGHT CONNECTORS MF1 TYPE CONNECTOR MF3 TYPE CONNECTOR MF SERIES Straight through joint for 3 or 4 core sectorshaped solid or stranded aluminium, andstranded copper conductors. + All connectors feature a shear head bolt for bolting torque control. + Pressure pads are included for stranded conductor connectors. + MF1 and MF3 types are supplied with brass gauze for connection of copper conductors. + When connecting copper conductor, the brass gauze supplied with connector should be wrapped around the copper conductor prior to bolting. + MF3 type connectors include pressure pad for stranded side only. + Packed individually in sealed plastic bags. 10
15 SHEAR BOLT STRAIGHT CONNECTORS UM & UM..XL SERIES SHEAR BOLT STRAIGHT CONNECTORS For the in-line connection of two low voltage power cables. Ideal for LV heat shrink or cast resin type joints. CONDUCTOR TYPE This versatile connector accommodates a vast array of conductor types, sizes and constructions in any combination; + aluminium or copper + stranded or solid + Circular or sector shaped o 3 core or 90 o 4 core shaped + All connectors feature a shear-head bolt for precision contact force control. + The removable bridge allows the easy mounting of conductors into the connector. Bending of cable cores is kept to an absolute minimum. Ideal for large conductors and restricted working spaces. + The unique and advanced contact bolt design does not require the use of pressure pads on stranded conductor. + Electro-tinned body and contact bolts enables the jointing of copper to copper or copper to aluminium conductors without the use of brass gauzes. + The advanced design of the connector body allows the connection of sector shaped cables with the sector apex either pointing away or towards the contact bolt, minimising the need to twist sector cable cores. EXTENDED LENGTH (XL) SERIES The extended length series (XL) connectors have an extra 20mm between inner bolt centres for added flexibility when jointing spiked conductors or repairing cable breaks. Products also suitable for installation with battery powered impact drivers. Refer to section: TECHNICAL GUIDELINES & INFORMATION, page
16 BOLTED BRANCH CONNECTORS WB & WB...XL SERIES SHEAR BOLT BRANCH CONNECTORS Branch or tee connector for low voltage cable joints. Ideally suited for use in cast LV resin type joints. CONDUCTOR TYPE This versatile connector accommodates a vast array of conductor types, sizes and constructions in any combination; + aluminium or copper + stranded or solid + Circular or sector shaped O 3 core or 90 O 4 core shaped + All connectors feature a shear-head bolt for precision contact force control. + The removable bridge allows the easy mounting of conductors into the connector. Bending of cable cores is kept to an absolute minimum. Ideal for large conductors and restricted working spaces. + The unique and advanced contact bolt design does not require the use of pressure pads on stranded conductor. + Electro-tinned body and contact bolts enables the jointing of copper to copper or copper to aluminium conductors without the use of brass gauzes. + The advanced design of the connector body allows the connection of sector shaped cables with the sector apex either pointing away or towards the contact bolt, minimising the need to twist sector cable cores. EXTENDED LENGTH (XL) SERIES The extended length series (XL) connectors are double the length (with 4 bolts for each side) for added flexibility when jointing spiked conductors or repairing cable breaks. Products also suitable for installation with battery powered impact drivers. Refer to section: TECHNICAL GUIDELINES & INFORMATION, page
17 SHEAR BOLT SERVICE/NEUTRAL CONNECTORS UM../S SERIES For LV mains branch jointing with services. Can also be used for neutral connections on 3 core wave form to 4 core sector joints. Refer to UM series connectors for details of conductor types. + Dip moulded insulating shrouds available WB../S SERIES For LV mains branch jointing with services. Can also be used for neutral connections on 3 core wave form to 4 core sector joints. Refer to WM series connectors for details of conductor types. Products also suitable for installation with battery powered impact drivers. Refer to section: TECHNICAL GUIDELINES & INFORMATION, page
18 MECHANICAL EARTH CONNECTORS NE SERIES SERVIC / MAINS, NEUTRAL / EARTH CONNECTORS The connection of stranded aluminium and copper neutral/earth (CNE) conductors. Designed to connect the stranded copper and stranded aluminium neutral earth conductors of CNE (waveform) service and mains distribution cables. MATERIAL Copper alloy NET SERIES CONSAC TO WAVEFORM, NEUTRAL / EARTH CONNECTORS The connection of consac cable (aluminium sheath) to waveform cable neutral earth wires. Suitable for either stranded copper or stranded aluminium neutral/earth conductors of CNE (waveform) cable. MATERIAL CZ121 Copper Alloy to BS
19 MECHANICAL EARTH CONNECTORS ME SERIES ME(T) SERIES ME & ME(T) SERIES EARTH CONNECTOR KIT Mechanical earth connection to 0.6/1kV impregnated paper insulated lead sheathed cable (PILC). The Hepworth ME range of kits provide the end user with a quick and eliable connection onto the lead sheath of a range of PILC cables. The profiled copper alloy saddle sits firmly on the lead sheath, using knitted wire tape as the interface with the assembly held firmly in place using a stainless steel worm drive clamp. The end user can position, cut to length and prepare the earth bond before the final torque controlled connectionis made within the connector. Copper Alloy (body/screw) 15
20 JOINTING SHELLS MST 14 SERIES JOINTING SHELLS Encapsulation and protection of resin filled underground cable joints. TYPICAL EXAMPLES + Direct buriable + Supplied complete with shell sealing kit + Will suit a wide range of cables and joint types + Manufactured from durable ABS plastic + Will suit both LV and MV applications + Over 50designs to choose from Please contact Sicame for details on the complete range of shell designs. 16
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