Transfer of know-how for recycling of waste tires in Tunisia
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1 Transfer of know-how for recycling of waste tires in Tunisia Period 02/ / Sponsoring by
2 Aim of the project Comprehensive transfer of know-how for recycling of waste tires means an important precondition for sustainable and economical operation of waste tire recycling plants Sponsoring by
3 Target group Department of the Environment and ANPE, ANGED, CITET Operators of waste tire treatment plants Laboratories for quality control Recycler of products from waste tire treatment plants Waste management companies Universities and research facilities Facilities of vocational training Plant manufacturers Investors and banks Sponsoring by
4 Planned activities Schooling and training of staff for operation and management Development of quality standards for operation and specification of products Establishment of a network in Tunisia and the region Sensitization of decision maker and consumers Recycling of waste tyres in public Sponsoring by
5 Producer Responsibility Initiative for tyres PRIs for tyres generally cover both consumer and professional tyres, except bicycle and small motorcycle tyres Source: European Tyre and Rubber Manufacturers Association (ETRMA)
6
7 RECYCLING PLANTS AND SOLUTIONS FOR A CLEAN ENVIRONMENT Product Range Recycling Plants RECYCLING PLANTS I PRE AND SECONDARY SHREDDERS I BRIQUETTING PRESSES I CONVEYING AND VIBRATION TECHNOLOGY
8 ADELMANN Umwelt GmbH SHORT FACTS Company founded 1967 Location Karlstadt, Deutschland Certified in accordance with DIN EN ISO 9001 Member of quality seal association RAL-RG 616 Member of VDMA and QVKE 8
9 ADELMANN Umwelt GmbH BUSINESS ACTIVITIES RECYCLING TECHNOLOGIES Size reduction by rotary shear Size reduction by vertical destroyer Size reduction by granulator Recycling technology for white-/brown ware, refrigerator and e-scrap Recycling technology for MSW, composting and RDF Recycling technology for tires, ambient and cryogenic Mechanical briquetting presses 9
10 Product line Grading and processing of tire recycling equipment electric and electronic waste (WEEE) and refrigerator recycling industrial and residual waste (MSW) alternative fuels scrap wood process control systems Recycling machinery rotary shears granulators destroyers briquetting and pelletizing machines process control systems 10
11 ADELMANN Umwelt GmbH OUR SERVICES FOR YOU Consulting Engineering Financing Management advisor Turn-key delivery After Sales 11
12 Complete recycling solutions Example of a tire recycling plant 3. Purification and fractionation 1. Pre-shredding with return of oversized particles 2. Granulation and impurity sorting 12
13 Tire recycling TIRE RECYCLING Textile Rubber granule Steel 13
14 Tire recycling TIRE RECYCLING Manufacture of tire pieces, rubber granule, rubber powder for the production of new products Material: tires from trucks, cars, EM-, AT-, OTR tyres modularly consisting of: pre shredder / rotary shear secondary shredder / granulator cutting mill screening and cleaning 14
15 Electronic recycling ELECTRONIC SCRAP RECYCLING PLANT, TYPE RPES Plastics Aluminium Iron Copper PCB 15
16 Electronic recycling ELECTRONIC SCRAP RECYCLING PLANT, TYPE RPES Worldwide state-of-the-art technology plants The input in Germany generally consists of approx.: % domestic appliances (electric irons, relatively new vacuum cleaner motors, small sized transformers) % brown goods (radio / TV sets, VCRs) % component parts (e.g. TV chassis) % residual materials, e.g. mobile phones, printers, IT - devices Throughput: 3 5 t/h 16
17 Refrigerator recycling REFRIGERATOR RECYCLING PLANT, TYPE RPWW Plastics Aluminium Iron Copper 17
18 Refrigerator recycling REFRIGERATOR RECYCLING PLANT, TYPE RPWW ADELMANN is the world market leader! Up to now, more than 60 refrigerator recycling plants have been put into operation CFC recovery rate of more than 99 % Our refrigerator recycling plants fulfill the current environmental regulations TÜV-certified Throughput: up to 60 refrigerators/h (depending on size of refrigerator) 18
19 Picture tube recycling CATHODE-RAY TUBE RECYCLING, TYPE CRT Front glass Cone glass Dust Chassis 19
20 Picture tube recycling CATHODE-RAY TUBE RECYCLING, TYPE CRT semi-automatic throughput: pieces/h fully-automatic throughput: pieces/h for cathode-ray tubes of inches consisting of: vacuum filter charging via roller conveyor disassembly places for removal of protection against implosion cathode-ray tube burster with pneumatic cylinder and heating tape 20
21 Sorting of light packaging / MSW 21
22 Recycling machinery AVZ shredder ANZ granulator AVB destroyer 22
23 Recycling machinery AVR vibration chute AVS vibration screen ABP briquetting press 23
24 Mechanical engineering AVZ SHREDDER Due to the constructively conceived machine design, a throughput which is adapted to the diverse materials is achieved Processing of the most difficult materials due to exactly calculated and highest torsional moments Exclusion of breaking of shafts and guarantee of machine guarding thanks to the solid construction and contaminant detection system Set of shafts manufactured with high-quality material Overload protection of drives due to special bearings Stable double-walled funnel Sturdy construction combined with modern design Throughput: 5 20 t/h 24
25 Mechanical engineering ANZ GRANULATOR continuous high throughput consistent output quality lower maintenance costs reduction of standstill times reduction of personnel costs for service impurity protection Throughput: up to 10 t/h 25
26 Mechanical engineering AVB Destroyer Optimum processing of the most diverse materials thanks to variable crushing mechanism configurations Flexible crushing tool bearings provide high resistance to impurities Exchangeable wear protection of all parts in contact with the material processed Continuously high throughput even when processing complex materials Quick-action crushing tool changing system ensures low maintenance requirements Variable output sizes Low energy consumption thanks to high centrifugal mass at the shaft designed to compensate current peaks 26
27 Mechanical engineering AVR VIBRATION CHUTE Modular design Extremely sturdy and torsion resistent despite its lightweight construction Exchangeable wear and tear elements Throughput: 0,1 20 t/h Conveying, spreading, dosing or screening of bulk goods 27
28 Mechanical engineering AVS VIBRATION SCREEN Modular design, different sizes Extremely sturdy and torsion resistent despite its lightweight construction Exchangeable wear and tear elements Simply and fast changeble surfaces Double screening in one step Throughput: 0,1 20 t/h Conveying, spreading, dosing or screening of bulk goods 28
29 Mechanical engineering ABP BRIQUETTING PRESS Adelmann briquetting presses are economic and environmentally friendly. Here are some examples of several materials that can be compressed: biomass straw miscanthus horse manure reed cotton fleece and cellulose waste of hygiene industry synthetic materials cardboard packagings wood paper filter dust Throughput: up to 1,2 t/h 29
30 ADELMANN Umwelt GmbH MANY THANKS FOR YOUR ATTENTION! Adelmann Umwelt GmbH Johann-Schöner-Str. 73 D Karlstadt Phone: +49 (0) 9353 / Fax: +49 (0) 9353 / info@adelmann.de 30
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