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1 ADE Plant MONTIERCHAUME Plant ALUMINIUM & MAGNESIUM INVESTMENT CASTING
2 Geographic Location CPP Europe Paris Sales Office RUNGIS (France) Adé Plant and Head quarter ZI du TOULICOU ADE LOURDES (France) 30 minutes driving from PAU Airport 5 minutes driving from LOURDES Airport 1H 30 driving from TOULOUSE Airport Montierchaume Plant Plant :ZI de la Malterie MONTIERCHAUME (France) 1H 30 driving from LIMOGES Airport 2H 30 driving from PARIS
3 Markets Aerospace Market 75% Airbus familly all Dassault 7X Eurocopter civil helicopter Countries North America 5 % Defense Market 18% Rafales A400M Eurocopter military helicopter Europe 30 % France 65% Motorsport Market 7%
4 General Information Employees: 275 Global Turnover: 22 M Export Turnover: 5,5 M Correspond to 25% of the Global Turnover
5 AIRBUS SAFRAN THALES EADS DASSAULT FERRARI ZODIAC LATECOERE CRYOSTAR SKF EUROPE S.A.S TOP 10 CUSTOMERS 30,0% 25,0% 20,0% 15,0% 10,0% 5,0% 0,0%
6 Capabilities Rapid prototyping 3D CAD modeling Aluminium investment casting Magnesium investment casting Copper investment casting project management Kitting From an approve network of suppliers : Machining Surface treatments and painting Assembly
7 Bloc mould & Countergravity pouring 1 Injection of the wax in an aluminium tool 5 Lowpressure countergravity pouring 2 Assembly of the wax pattern on a tree 3 Bloc mould Ceramic poured in a chassis under vaccum 4 Dewaxing 5 Mould firing
8 Mechanical properties Magnesium Magnesium alloys Results from cut up test bar without hip ELEKTRON 21 Epaisseur 8 mm R Mpa R 0,2 Mpa A % ,3 Moyenne sur éprouvette de dissection AZ91E Thickness 1,5 mm R Mpa R 0,2 Mpa A % Dureté : 105 HB Résultat sur éprouvette attenante : ,5 AMS 4429 :
9 Casting example Jet Engines Size : 670 x 630 x 350 mm (26,4 x 24,8 x 13,8 inch) Class 1, Grade B Alloy : A357 T6 (AMS 4219) Weight : 31 kg (68,6 lbs) Wall Thickness : 2,5 mm 0,3 (0,098 inch 0,01)
10 Casting example Helicopter Structural Part Size : 550 x 500 x 300 mm ( 21,7 x 19,6 x11,8 inch) Class 2, Grade B/C Alloy : A357 T6 Weight : 20 kg (44 lbs) Wall Thickness : 2,5 mm 0,3 (0,098 inch 0,01)
11 Casting example Aircraft Structural Size : 730 x 445 mm ( 28,7 x 17,5 inch) Class 2, Grade B/C Alloy : A357 T6 Weight : 11,2 kg (24,8 lbs) Wall Thickness : 2 mm 0,3 (0,079 inch 0,01)
12 Casting example Structural part Size : 650 x 330 x 145 mm (25,6 x 13 x 5,7 inch) Class 1, Grade B Alloy : A357 T6 Weight : 7,4 kg (16,8 lbs) Wall Thickness : 2 mm (0,079 inch)
13 Casting example Aerospace Dimensions 700 x 300 x 420 mm (27,5 x 11,8 x 16,5 inch) Alliage A357 T6 (AMS 4216) Classe 4D
14 Casting example Electronic boxes Size : 700 x 320 x 170 mm (27,6 x 12,6 x 6,7 inch) Class 2, Grade C Alloy : A357 T6 Weight : 5,8 kg (12,8 lbs) Wall Thickness : 2,5 mm (0,098 inch)
15 Casting example Electronic housings
16 Casting example Cupper alloys Cupper Alloys: UE10 Dimensions : 156 x 66 mm Thickness: 5 mm Weigt : 2.05 Kg
17 Casting example Magnesium alloys Alloy : AZ91 T6 Dimensions : 230 x 210 x 70 Wall thickness : 1.8 mm Weight : 395g
18 Casting example Optronic housings
19 Casting example Aerospace
20 Casting example FAN
21 Lead time Rapid prototype First article* Production Machining Protection Painting Weeks to 10 weeks 10 to 16 weeks 6 to 12 weeks 4 weeks 1wk 1wk * Including wax injection tool manufacturing
22 Direct Customers AERONAUTICS AUTOMOTIVE ELECTRONIC DEFENSE OTHER
23 Quality approvals Aerospace AIRBUS, GENERAL ELECTRIC (réf ), HISPANO SUIZA (Special process), EUROCOPTER (réf. DQ/123127/92), PRATT & WHITNEY Canada, SNECMA, TECHNOFAN (réf. AQF/ ), TURBOMECA Automotive FERRARI, TOYOTA MOTORSPORT, WILLIAMS Electronic ELBIT (réf. 182/E), ELETTRONICA, SAGEM, THALES Other AATON, MICROTURBO (réf.061), PROTEOR, RAFAEL SCHLUMBERGER
24 YEARS Est EUROPE S.A.S ALLOYS TECHNICAL DATA ALLOYS CHEMICAL COMPOSITIONS CHARACTERISTICS APPLICATION ALUMINIUM Si Fe Cu Mn Mg Zn Ti Sb Ni Zr Ag Heat Treat R Mpa (Ksi) E02 Mpa (Ksi) A % HB AS 5U 3G C355 with cuper 3% 5 5,5 0,2 3 3,4 0,04 0,23 0,28 0,09 0,13 0,04 T6 380 (55) 300 (44) 5 High mechanical properties Heat applications AS 7G 03 A 356 BSL 99GAL Si 7 Mg UNI 7257 (AMS ) 6,50 7,50 0,2 0 0,10 0,10 0,25 0,45 0,10 0,20 0,05 0,20 0,05 0,20 T6 260 (38) 280 (41) 190 (28) 220 (32) «normal» «premium» AS 7 G 06 A 357 UNI 7257 (AMS 4219) 6,50 7,50 0,2 0 0,10 0,10 0,45 0,70 0,10 0,08 0,25 T6 270 (39) 330 (48) 220 (32) 270 (41) «normal» «premium» AU 5 NK Zr 0,30 0,5 0 4,50 5,50 0,20 0,30 0,15 0,25 0,10 0,40 1,30 1,80 0,10 0,30 T6 T7 220 (32) 180 (26) 1 80 Utilisation under heat A 201 (AMS 4228) 0,05 0,1 0 4,50 5,00 0,20 0,40 0,15 0,35 0,15 0,35 0,40 1,00 MAGNESIUM Mg Y Nd HRE Zr Zn Ag R Mpa (Ksi) T6 T7 420 (61) 350 (51) 5 80 High mechanical resistance E02 Mpa (Ksi) A % WE43 Rest 3,7 4,3 2,0 2,5 0,4 1,9 0,4 255 (37) 185 (27) 2 High resistance corosion resist, high temp. 300 C ZRE1 (WL BS 2970 MAG 6 AMS 4442D) Rest 2,5 4,0 0,4 1,0 0,8 3,0 130 (19) 100 (14) 2 High castability, resistance creep 260 C, weldable RZ5 (WL BS 2970 MAG5 AMS 44393) Rest 0,75 1,75 0,4 1,0 3,5 5,0 210 (30) 145 (21) 3 Easy casting, high temperature, weldable MSRB (WL DTD 5055 AMS 44180) Rest 2,0 3,0 0,4 1,0 0,2 2,0 3,0 CUPER S Fe Cu Mn Mg Zn Ti Sb Ni Zr Be R Mpa (Ksi) 240 (35) 185 (27) 2 Heat treatment up to 260 C, weldable E02 Mpa (Ksi) A % HB UBE 2 0,20 0,35 0,3 5 Rest 0,10 0,20 1,85 2, (80) 330 (48) High mechanical and high corrosion resistance UZ 17 S 3 GBCUZn 17 Si3 3 3,8 78,5 82 Rest 450 (65) 200 (29) Good mechanical resistance, good casting properties UA 10 N AB1 AL 8,5 10,5 3,0 5,5 1,8 4,0 5,5 550 (80) 270 (39) Good mechanical caracteristics, good corrosion resistance
25 TOLERANCES TECHNICAL DATA SIZES MM INCH 1 3 0,04 0, ,11 0, ,23 0, ,39 0, ,70 1, ,18 1, ,96 3, ,14 4, ,72 7, ,08 9, ,84 12, ,40 15, ,74 19,68 LARGE JS15 mm inch 0,20 0,007 0,24 0,009 0,29 0,011 0,35 0,013 0,42 0,016 0,50 0,019 0,60 0,023 0,70 0,027 0,80 0,031 0,925 0,036 1,05 0,041 1,15 0,045 1,25 0,049 NORMAL JS14 mm inch 0,125 0,004 0,15 0,005 0,18 0,007 0,215 0,008 0,26 0,010 0,31 0,012 0,37 0,014 0,435 0,017 0,5 0,019 0,575 0,022 0,65 0,025 0,70 0,27 0,775 0,030 TIGHTENED JS13 mm Inch 0,09 0,0035 0,10 0,0039 0,11 0,0043, 0,135 0,0053 0,165 0,0064 0,195 0,0076 0,23 0,0090 0,27 0,0106 0,315 0,0124 0,36 0,0141 0,405 0,0159 0,445 0,0175 0,485 0,0190 FLATNESS IN FUNCTION WITH THE CONFIGURATION OF THE PIECE : From 0,05 to 0,12 for 25MM (From 0,0019 to 0,0047 for 0,984 INCH) CONCENTRICITY 6 MM : 0,075 ; 6 < C 12,5 = 0,1 ; > 12,5 : 0,25 CIRCULARITY 0,236 INCH : 0,0029 ; 0,23 < C 0,49 = 0,0039 ; > 0,49 : 0,0098 ANGULARITY ANGULAR TOLERANCE 30 UNEVENESS Ra = from 2 to 3,2 m TOLERANCE FOR THE WALLS 0,3 MM ( 0,001 ) minimum
26 CONTACTS & SALES REPS France ADE Plant ZI du Toulicou, Adé, France (Plant & Head quarter) Tel : (0) Fax : (0) Christophe DARDAINE, Sales Engineer Tel +33 (0) Philippe TEDESCO, President Thierry HECTOR Sales Engineer Manager Patrick LOUBERE, Industrial Manager MONTIERCHAUME ZI de la Malterie, Montierchaume, France Plant Tel : (0) Fax : (0) Fabrice DOMALAIN, Sales Engineer Fabrice BAILLY, Plant Manager (0) CPP Europe Zone Silic, 11 rue de Villeneuve, Rungis, France Mail Address : BP 198, Rungis Cédex, France (Sales office Paris) Tel : +33 (0) Fax : +33 (0) Rémy LEFLOCH, Sales Engineer Spain METALLCO IBERICA SA Calle Ona 173, 6e2, MADRID, SPAIN Tel Fax METCA17362@terra.es
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