Pumping Solutions for Desalination and Water Reuse

Transcription

1 ing Solutions for Desalination and Water Reuse

2 2 Experience and Proven Technology As a global leader in pump design and manufacture, Sulzer is recognized for delivering the excellent product quality and performance reliability for the most critical applications in Desalination and Water Reuse. Based on our experience and proven technology we help you operate your plants more efficiently. We share our expertise with you and create for you enduring and economical solutions. Desalination Sulzer is your full-range supplier of pumps for sea or brackish water desalination plants using Reverse Osmosis (RO) or Multi Effect Distillation (MED) technology. Our innovative technological solutions and equipment support the sophisticated processes which convert salty water into potable water for human consumption, irrigation or industrial use. Water reuse Our pumps suitable for Water Reuse applications for the industry or in municipal applications help you increase sustainably your water resources. Sulzer has always been at the forefront of pre-engineered and engineered designs, using the widest range of materials to produce safe, efficient and reliable pumps. About Sulzer Sulzer is recognized for state-of-the-art product quality, performance reliability and technical innovation. We provide a full line of pumps, equipment and related technologies to the Oil and Gas, Hydrocarbon Processing, Power Generation, Pulp and Paper, Water and Wastewater and General Industries. Combining global capabilities, local market understanding and application expertise we support customers with more than 150 locations around the world, including manufacturing facilities, sales offices and service centers close to our customers.

3 3 Typical Seawater Reverse Osmosis Plant (SWRO) with Pelton Turbine as energy recovery device Backwash Filter Flushing Decanter Sand Filter Cartridge Filter 1 st Pass RO HP Feed RO Product Water Sea Water Intake Filter Feed / LP Booster Energy Recovery Turbine (Pelton) 2 nd Pass HP Feed RO Chemical Cleaning with Isobaric Chamber as energy recovery device Backwash Filter Flushing Decanter Sand Filter Cartridge Filter 1 st Pass HP Feed RO Product Water Sea Water Intake Filter Feed / LP Booster ERD Booster 2 nd Pass HP Feed RO Isobaric Chamber Chemical Cleaning

4 4 Typical Multi-Effect-Distillation Plant Sea Water Make Up Distillate Extraction Condensate Brine Blowdown

5 5 Application Matrix Technology End suction pumps type Water intake Filter feed/ LP booster HP feed ERD booster Filter backwash Chemical cleaning Product transfer MED applications A / APP CPT ZE ZF Axially split pumps Multistage pumps Vertical pumps SMD / SMN ZPP HSB/HPDM MBN / MBN-RO MC MSD / MSD-RO SJM SJT

6 6 End Suction s AHLSTAR The A series is designed for pumping clean, abrasive or corrosive liquids. If the liquid contains gas or air the pump can be modified with either an internal or external gas removal system which stabilizes the operation. Capacity up to 9,000 m 3 /h / 40,000 USgpm Head up to 160 m / 500 ft CPT The CPT process pump is designed for continuous operation in process industries for pumping clean, abrasive or corrosive liquids. The pump is designed to exceed ANSI (ASME B73.1M) pump standards Capacity up to 700 m 3 /h / 3,100 USgpm Head up to 250 m / 800 ft ZE/ZF The ZE/ZF series of single stage, overhung, end suction pumps is ideal for arduous applications in a wide range of industrial processes Manufactured in two casing pressure ranges across over 50 sizes with six bearing frames, ZE/ZF pumps are made for arduous needs. Capacity up to 3,500 m 3 /h / 15,000 USgpm Head up to 330 m / 1,000 ft

7 7 Axially Split s SMD / SMN The Sulzer family of single stage, double suction, axially split casing pumps is used across a broad range of industries mainly in Water Supply, Transport, Treatment and Desalination applications. Pre-engineered standard versions include the vertical configuration option. Capacity 23,000 m 3 /h / 100,000 USgpm Head up to 230 m / 750 ft HSB HSB pumps are high speed, single stage, double suction pumps according to ISO (API 610) used in high head applications in reverse osmosis processes as medium pressure pumps as well as in water transport applications offering high efficiency and heavy duty design where it is required. Capacity up to 9,000 m 3 /h / 40,000 USgpm Head up to 390 m / 1,300 ft ZPP ZPP double suction pumps are especially designed for services requiring low pulsation and high efficiencies, including cooling and circulating water pumping. Capacity 25,000 m 3 /h / 110,000 USgpm Head up to 125 m / 410 ft HPDM HPDM horizontal, single or multistage axially split casing pumps are designed for high volume, high pressure water transport applications. HPDM pumps are individually designed to provide class leading efficiency and are used to supply water for many major cities throughout the world. Capacity up to 20,000 m 3 /h / 88,000 USgpm Head up to 700 m / 2,300 ft

8 8 Multistage s MBN / MBN-RO The MBN for Reverse Osmosis is a ring section, multistage pump ideal for medium pressure pumping applications. The pump is offered in a wide range of materials including duplex stainless steel grades. Capacity up to 1,000 m 3 /h / 4,400 USgpm Head up to 900 m / 2,900 ft MC The MC high pressure ring section pump uses a wide range of materials, construction and hydraulic options. The MC can easily be configured to meet customers needs. Selecting hydraulics that closely match the required duty point ensures highly efficient operation thus minimizing operating costs. Capacity up to 800 m 3 /h / 4,000 USgpm Head up to 1,600 m / 5,500 ft MSD/MSD-RO MSD/MSD-RO multistage, double volute, axially split casing pumps are used as high pressure pumps in reverse osmosis processes as well as in water transport applications. The broad range of standard hydraulics and mechanical design options ensures optimum fit to customers duty requirements, using proven pre-engineered solutions. Capacity up to 3,200 m 3 /h / 14,000 USgpm Head up to 2,900 m / 9,500 ft

9 9 Vertical s SJM SJM vertical mixed flow pumps are ruggedly designed for years of trouble free operation in a wide variety of applications. The basic components of head, column pipe and bowl assembly are combined and customized to perfectly match individual duty needs. The standard range of material options can be matched to individual installation needs. Capacity up to 52,000 m 3 /h / 250,000 USgpm Head up to 29 m / 95 ft SJT The SJT vertical turbine range offers flexibility due to an extensive range of standard features. These include oil, grease, product or flushed bearing lubrication, sealing plans for all liquids, above or below ground discharge and a wide range of materials of construction. SJT pumps can be supplied to conform with ASME, ANSI, NRC and API standards. Capacity up to 52,000 m 3 /h / 250,000 USgpm Head up to 115 m per stage / 380 ft per stage

10 10 References Magtaa SWRO desalination Customer: Hyflux Ltd. Singapore Country of installation: Algeria The largest desalination plant using SWRO technology with a through-put of 500,000 m 3 /day required the most efficient pumps in a very short delivery period. Sulzer could deliver on time using its global network of manufacturing facilities. Service Quantity type Capacity (m 3 /h) Head (m) Seawater intake 5 SJM-BR , RO high pressure 25 HSB 14x14x20B 1, Treated water booster 4 ZPP , Treated water line 1 3 ZE , Treated water line 2 5 SMN , Treated water line 3 7 ZE , RO CIP 2 A , RO flushing 4 A , RO flushing 8 A Ultrafiltration backwash 12 A ,200 25

11 11 Tarragona and Vilaseca water reuse Customer: Veolia Water Iberia, Spain Country of installation: Spain Recycled water from a wastewater plant is additionally treated by means of Ultrafiltration (UF) and Reverse Osmosis (RO) technologies and pumped to industrial areas for reuse. Highly efficient pumps are needed to support the water sustainability of this industrial area. Service Quantity type Capacity (m 3 /h) Head (m) Power (kw) Filter backwash 3 A , Ultrafiltration/RO feed 3 A Ultrafiltration backwash 3 A First pass high pressure RO 2 ZE Second pass high pressure RO 2 A Flushing and cleaning 3 A Product water 3 A

12 12 Jubail Marafiq MED plant Customer: SIDEM (Veolia Group), France Country of installation: Saudi Arabia The MED desalination plant of Jubail Marafiq is part of the IWPP with a capacity of 2,750 MW power and 800,000 m 3 / day of water through-put. This is the largest MED plant ever built and required highly efficient, low NPSH pumps. Service Quantity type Capacity (m 3 /h) Head (m) Distillate extraction 27 A , Brine blowdown 27 A , Seawater make up 27 A ,022 28

13 13 Hadera SWRO plant Customer: IDE Technologies, Israel Country of installation: Israel Hadera is the second biggest SWRO plant in Israel built considering Pressure Center Concept Design allowing the lowest specific consumption, with a capacity of 274,000 m 3 /d. Sulzer supplied state-of-the-art pumps designed for best efficiency and highest performance. Service Quantity type Capacity (m 3 /h) Head (m) High pressure 8 MSD-D 14x14x19A/2 2, High pressure 2 HPDM N 3, Common low pressure booster 8 ZPP , Low pressure booster to HPP 8 SMN , nd pass 10 ZE , rd stage 10 ZE , rd stage booster 8 ZE th stage 4 ZE , ERD booster 10 ZF ,100 40

14 14 Al Dur SWRO plant Customer: Degrémont, France Country of installation: Bahrain SWRO plant of Al Dur is part of the IWPP complex with 1,234 MW of power and 218,000 m 3 /d of water production with Pelton turbines as energy recovery devices. Sulzer offered top class efficiency together with proven experience in pelton turbine technology. Service Quantity type Capacity (m 3 /h) Head (m) High pressure with Pelton turbine 16 MSD 8x10x15N/4s CHS 2/ Lime water 3 A Permeate pumps to lime saturators 3 A Cleaning 4 A Flushing 2 A Flushing 2 A Waste lime w ater 3 A Backwash 2 A

15 15 Uramin SWRO plant Customer: Keyplan Ltd., South Africa Country of installation: Namibia SWRO plant with a capacity of 55,000 m 3 /h built to provide water to an Uranium mine in Namibia; no other water resources were available. Sulzer supplied complete packages based on configured products to provide optimum fit. Service Quantity type Capacity (m 3 /h) Head (m) High pressure 9 MBN / Seawater intake 5 A , Ultrafiltration backwash 3 A , Ultrafiltration feed 11 A Low pressure booster 9 A ERD booster 9 ZF CIP 1 A CIP 1 A

16 E00551 en (6) (500), Copyright Sulzer This brochure is a general product presentation. It does not provide a warranty or guarantee of any kind. Please, contact us for a description of the warranties and guarantees offered with our products. Directions for use and safety will be given separately. All information herein is subject to change without notice.