What Are Some Common Lockout Devices?

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1 In This Section Lockouts In This Section Padlocks Lockout Stations Lockout Kits When Must a Lockout/Tagout Device Be Used? When service or maintenance is being performed on or around any machine where injury could result from unexpected start-up or the release of stored energy When new equipment or machinery is being installed When a guard or other safety device must be bypassed or removed When an employee must place any part of his body where it could be caught by moving machinery What Are Some Common Lockout Devices? Circuit Breaker Lockout Designed to help lock out most major brands of breakers. The goal of this product is to isolate a given breaker in a circuit breaker panel so that the entire breaker box does not need to be locked out. Valve Lockouts Designed to prevent fluid or gas valves from being opened while repair or maintenance is occurring. This could involve ball valves (handle you turn 90 to shut off) or gate valves (round knob). Ball valve lockouts are measured by the length of the handle. Gate valve lockouts are measured by the diameter of the knob. Plug Lockout Assists in locking out any electrical plug up to certain diameters Electrical/Pneumatic Plug This multipurpose device can lock out electrical cords and male air hose connectors Wall Switch Lockout Prevents workers from tampering with switches or accidental startup of equipment. Switch can be locked in the on or off position. Adjustable Cable Lockout Comes with a cable that allows for locking out a wide variety of electrical or valve lockouts and accommodates multiple padlocks Hasp Allows more than one worker to put their padlock on an energy control device when more than one worker is performing maintenance on a given piece of equipment Group Lock Box or Gang Box Commonly used to lock out very large pieces of equipment that have multiple work functions affecting the maintenance of the equipment. This box allows for each lockout point to be secured with just one designated lock. The accompanying keys are then placed in the box. Each employee locks just one personal safety lock onto the box. The captured keys cannot be removed, or the equipment re-energized until all have removed their locks from the box. Circuit Valve Lockouts Plug Lockouts Pneumatic/Group Lock Boxes Accessories OSHA Lockout Device Requirements Lockout Devices must: Be provided by the employer Be standardized by size, shape or color Be distinguishable from locks used for other purposes. Lockout locks should only be used for lockout. Identify the individual who applied the lock (both tags and lock labels are acceptable for this purpose) Be capable of withstanding the usage environment and must be strong enough to prevent removal except by using excessive force with special tools, such as bolt cutters. Most importantly, whenever lockout devices are applied, they must remain under the exclusive control of the individual who attached them. No employee should be able to open a lock attached by someone else. 349

2 Lockouts Padlocks Keyed-Different Padlocks Laminated steel padlocks are the right choice for industrial lockout situations and for general maintenance equipment. Heavy-duty steel shackles and bodies stand up to rugged use. Color-coding aids in quick identification of workers or departments. Locks feature 4-pin tumbler. Includes 2 keys per lock. 3 4" Shackle 1 1 2" Shackle Blue Blue Black Black White White Red Red Green Green Yellow... $ Yellow... $ Keyed-Different Padlocks Available in 8 Colors Color-coded padlocks can help you comply with OSHA regulations and assist in identification between departments. Locks feature a solid aluminum body with an anodized finish for extra durability. Lock body has a chrome shackle and double ball locking mechanism. Includes 2 keys per lock. 1" Shackle 1 1 2" Shackle 3" Shackle Red Red Red Yellow Yellow Yellow Blue Blue Blue Green Green Green Black Black Black Brown Brown Brown Orange Orange Orange Purple Purple Purple $ $ $ Plastic Xenoy Padlocks Keyed-Different Locks are quickly identified with bright body colors, special Safety Lockout markings and permanent write-on labels for user names. One key per lock, keyed differently. Locks with Xenoy shackle and body are non-sparking and don t conduct electricity. Each 1 3 4" Lock comes with one Property of and one Danger Locked Out label in English, Spanish and French. Each 3" Lock comes with one Property of label and one Danger Locked Out label in bilingual English/ Spanish and English/French. Photo ID Labels are also available for use with 3" padlocks " Xenoy Body, 1 1 2" Steel Shackle Black Blue Green Orange Red Yellow $ " Xenoy Body, 1 1 2" Steel Shackle Black Blue Green Orange Red Yellow` " Xenoy Body, 1 1 2" Nylon Shackle Black Blue Green Orange Red Yellow Labels Photo ID Labels for 3" Locks, 6/Sheet $ Property of Labels for 3" Locks, 28/Sheet Property of Labels for 1 3 4" Locks, 49/Sheet Fortress Keyed-Different Padlocks Use these economical laminated steel padlocks for virtually any industrial lockout situation. Shackle and body are made of heavy-duty steel. Color-coding aids in quick identification of workers or departments. Locks feature 4-pin tumbler. Includes 2 keys per lock. 3 4" Shackle 2" Shackle Red Red Blue Blue Yellow Yellow Green Green Black $ Black $

3 Padlocks Lockouts Keyed-Alike Padlocks Same great locks by Master Lock and American Lock, now available in keyed-alike sets. Locks with Xenoy body and nylon shackle are non-sparking and don t conduct electricity. Each lock set has the same key number for added convenience. Additional locks can be ordered later to fit that same key number. Master Lock 3 4" Steel Shackle, Steel Body Red, Keyed to # Blue, Keyed to # Green, Keyed to # Yellow, Keyed to # $ American Lock 1 1 2" Steel Shackle, Aluminum Body Red, Keyed to # Blue, Keyed to # Green, Keyed to # Yellow, Keyed to # Master Lock 1 1 2" Nylon Shackle, Xenoy Body Red, Keyed to #3XX Blue, Keyed to #3XX Green, Keyed to #3XX Orange, Keyed to #3XX Black, Keyed to #3XX Yellow, Keyed to #3XX For additional keyed-alike lock options, call our Customer Service Department. Personal Lockout Pouches These compact pouches contain 3 keyed-alike padlocks, tags and hasps. An adjustable waist strap makes the pouch easy to carry or wear Padlocks Kit with Xenoy Padlocks $ Kit with Steel Padlocks Padlock Lockout Stations These units are exceptionally durable when compared to traditional lockout stations. Stations feature Xenoy or steel safety padlocks with 1 1 2" shackles. Don t FORGET... Four Person Station Contains: 4 Padlocks 2 1" Lockout Hasps Ten Person Station Contains: 10 Padlocks 2 1"Lockout Hasps 2 4 Do Not Operate Tags Four Person Station, 16"W X "H X 1 3 4"D Station with Xenoy Padlocks $ Station with Steel Padlocks Empty Station Ten Person Station, 22"W X "H X 1 3 4"D Station with Xenoy Padlocks Empty Station American Lock can stamp padlocks with your company s name, logo or other special coding to meet your security needs. Prices on Standard Locks do not reflect the prices on Custom Locks. Call for more details. 351

4 Lockouts Stations Electrical Lockout Stations This large-capacity lockout station can hold all your departmental lockout equipment. The 8 hanger clips hold 2 padlocks or lockout hasps each. A cover protects padlocks and devices from dirt and grime. Unit is lockable use a combination padlock to limit access to authorized employees. Unit measures "H X 22"W X 4 1 8"D. 6 Padlocks " X 2 7 8" Snap-On Lockout Hasp 1 Plug Prong Lockout 1 Large Plug Lockout 4 Grip Tight Standard Toggle Circuit 2 Grip Tight Tall or Wide Toggle Circuit 2 Wall Switch Lockouts 24 Do Not Operate Tags Kit with Xenoy Padlocks... $ Kit with Steel Padlocks Empty Kit Compact Lockout Stations Safely store padlocks, tags and lockout devices near lockout points. Choose Xenoy or Aluminum locks. Unit includes English, Spanish/English and French/English labels. Lockout Tag Stations can store up to 18 tags and feature 3 hanger clips to hold padlocks or hasps. Lockout Stations Contain: 1 Padlock 1 Lockout Hasp 2 Lockout Tags Plug Lockout Stations Contain: 1 Plug Lockout 1 Padlock 1 Lockout Tag Circuit Breaker Lockout Stations Contain: 2 Standard Toggle Grip Tight Circuit 2 Tall or Wide Toggle Grip Tight Circuit 2 Padlocks 4 Lockout Tags A B Lockout Station with Xenoy Padlocks $ Lockout Station with Aluminum Padlocks Plug Lockout Station with Xenoy Padlocks Plug Lockout Station with Aluminum Padlocks A Circuit Breaker Lockout Station with Xenoy Padlocks Circuit Breaker Lockout Station with Aluminum Padlocks B Tag Station with 12 English Tags Tag Station with 12 English/Spanish Tags Electrical and Valve Lockout Stations This lockable station is large enough to hold a wide variety of lockout devices. Upper unit is ideal for lockout devices and padlocks, while the lower unit is ideal for tags and smaller lockout devices. Movable dividers in the top and bottom tray help organize your inventory. Covered compartments protect lockouts from dust and dirt. The 16 hanger clips hold 2 padlocks or lockout hasps each. Unit measures 22"H X "W X 4 1 8"D Kit with Steel Padlocks $ Kit with Xenoy Padlocks Padlocks 2 1" Lockout Hasps " X 2 7 8" Snap-On Lockout Hasp 1 Adjustable Cable Lockout 1 1" 3" Gate Valve Lockout 1 2" 5" Gate Valve Lockout 1 4" 6 1 2" Gate Valve Lockout 1 6" 10" Gate Valve Lockout 1 Seal Tight Handle-On Ball Valve Lockout 1 Seal Tight Handle-Off Ball Valve Lockout 1 Plug Prong Lockout 1 Large Plug Lockout 6 Grip Tight Standard Toggle Circuit 2 Grip Tight Tall or Wide Toggle Circuit 2 Wall Switch Lockouts 24 Do Not Operate Tags

5 Kits Lockouts Personal Electrical Lockout Kits This toolbox keeps important lockout devices and padlocks together. Kits are ideal for an individual worker to take with him throughout the day. 3 Padlocks 1 Circuit Breaker Padlock " X 2 7 8" Snap-On Lockout Hasp 3 Grip Tight Standard Toggle Circuit 2 Grip Tight Tall or Wide Toggle Circuit 1 Wall Switch Lockout Kit with Xenoy Padlocks $ Kit with Steel Padlocks Personal Electrical Lockout Pouches These compact pouches contain commonly-used electrical lockout devices. An adjustable waist strap makes the pouch easy to carry or wear. 1 Padlock 1 Circuit Breaker Padlock 2 Grip Tight Standard Toggle Circuit 1 Grip Tight Tall or Wide Toggle Circuit Kit with Xenoy Padlocks $ Kit with Steel Padlocks Personal Electrical & Valve Lockout Kits Kit contains everything you need for locking out breakers, plugs and valves of various types and sizes. Kits are ideal for an individual worker to take with him throughout the day. 3 Padlocks 1 Circuit Breaker Padlock " X 2 7 8" Snap-On Lockout Hasp 1 Adjustable Cable Lockout 1 1" 3" Gate Valve Lockout 1 2" 5" Gate Valve Lockout 14" 6 1 2" Gate Valve Lockout 1 Seal Tight Handle-On Ball Valve Lockout 1 Seal Tight Handle-Off Ball Valve Lockout 3 Grip Tight Standard Toggle Circuit 2 Grip Tight Tall or Wide Toggle Circuit 1 Wall Switch Lockouts Kit with Xenoy Padlocks $ Kit with Steel Padlocks Group Electrical and Valve Lockout Kits Group kits are for multiple workers, and padlocks are keyed-different, so no unwanted key interchange occurs. The modular, translucent storage compartments allow for improved organization and faster component selection. Kits measure 9 1 2"H X 15"W X 7"D. Electrical Lockout 6 Steel Padlocks 2 Circuit Breaker Padlocks X Snap-On Lockout Hasp 1 Adjustable Cable Lockout 1 Small Plug Lockout 1 Large Plug Lockout 4 Grip Tight Standard Toggle Circuit 2 Grip Tight Tall or Wide Toggle Circuit 2 Wall Switch Lockouts 24 Do Not Operate Tags Electrical and Valve Lockout 6 Xenoy Padlocks 2 Circuit Breaker Padlocks X Snap-On Lockout Hasp 1 Adjustable Cable Lockout 1 1" 3" Gate Valve Lockout 1 2" 5" Gate Valve Lockout 1 4" 6 1 2" Gate Valve Lockout 1 Seal Tight Handle-On Ball Valve Lockout 1 Seal Tight Handle-Off Ball Valve Lockout 1 Small Plug Lockout 1 Large Plug Lockout 6 Grip Tight Standard Toggle Circuit 3 Grip Tight Tall or Wide Toggle Circuit 2 Wall Switch Lockouts 24 Do Not Operate Tags Group Electrical Lockout Kit $ Group Electrical and Valve Lockout Kit

6 Lockouts Valve/Circuit Breaker Gate Valve Lockouts Lockout valves while performing repairs. A unique rotation allows for easy installation in confined spaces. Device rotates into itself to fit into lockout tool kits. Each size fits inside the next largest size to save storage space. Unit comes with write-on/erasable safety identification labels " 3" $ " 5" " 6 1 2" " 10" " 13" Complete Assortment $ B-Safe Ball Valve Lockout Manufactured from dielectric polypropylene to resist cracking, abrasion and extreme temperature changes (-50 to 360 F) and safely and securely lock valves in either the open or closed position, locks in closed position only. Unit grasps the pipe and handle to restrict movement of the valve Fits 3 8" 1 1 4" Valves $ Fits 1 1 2" 2 1 2" Valves Fits 2" 8" Valves Grip Tight Circuit These lockouts simply snap onto the breaker switch and accommodate virtually all styles of breaker toggles. The narrow profile permits side-by-side breaker lockout. Both styles accept all American Lock and Master Lock safety padlock shackle and lockout hasp diameters Fits Standard Single and Double Toggles $ Fits Tall and Wide Toggles Seal Tight Ball Valve Lockouts These devices lockout all ball sized up to 4" and fit virtually all types of pipes, including insulated, PVC and metal. Handle-On Lockout clamps tight on the handle stop and operates in temperatures up to 1,000 F. Handle-Off Lockout encloses the valve stem with the handle removed to make accidental reactivation virtually impossible. Operates in temperatures from F Handle-On Lockout, Fits 1 4" 4" Valves $ Handle-Off Lockout, Fits 3 8" 4" Valves Universal Wall Switch Lockout Lock wall switches in either the on or off position by simply closing this cover switch and applying the padlock. Device fits virtually all types of wall switches and works with both toggle and paddle switches. Unit is installed using the existing wall plate screws $7.55

7 Plugs/Pneumatic Lockouts Plug Lockout Device This space-saving electrical plug cover fits easily in tight corners and behind equipment against walls. Device rotates into itself to save space and fit into lockout tool kits. Unit comes with write-on/ erasable safety identification labels Small, for Cords up to 3 4" and Plugs up to 2 1 4" X 8 1 4" $11.65 $ Large, for Cords up to 1" and Plugs up to 3" X 6 1 2" E-Safe Electrical Plug Lockouts Lock out electrical plugs quickly and safely. Strong polypropylene shell encompasses plug for positive protection. Small lockout accepts plugs up to 1 3 4" X 1 3 4" X 3 1 4" and a maximum cord diameter of 1 2". Large unit accepts plugs up to 3" X 3" X 6 3 4" and a cord diameter up to 1". Both units lock out in a snap and are totally dielectric Small $ Large Plug Prong Lockout This compact plug locks out either two-prong or three-prong 110V 120V electrical plugs. Unit can be used with either a padlock or lockout hasp (not included) Plug Prong Lockout $ Red Padlock, 1 1 2" Shackle $ Lock Sold Separately Pneumatic Lockout Prevent pneumatic fittings from being reconnected to a pressurized air source. This stainless steel lockout fits virtually all pneumatic fittings used in manufacturing facilities. Lockout measures 1 3 8"W X 7 3 4"H X 1 8"D $ Adjustable Cable Lockout This single-piece hasp and cable combo is infinitely adjustable for a secure fit every time. Unit can be used as an electrical or valve lockout and accepts up to four padlocks. Simply feed the cable through whatever needs to be locked out and back through the lockout body, cinch tight, and apply the locks. Lockout is made of dielectric Xenoy to withstand chemicals and temperature extremes. 6' steel cable is flexible and vinyl coated $

8 Lockouts Training/Hasps/Tags D A B A Lockout Hasps Protect against accidental startup when more than one person needs to lock out a machine. The machine cannot be turned on until the last worker s padlock is removed from the hasp. B C D Aluminum A " $ " B ", Dual-Jaw Steel " X 4 Padlocks C " X 8 Padlocks Nylon D " X 2.5" Compliance Center Zippered binder keeps important safety information well protected. Front window can be customized using the included MSDS, Lockout Procedure and Right-to-Know panels, or an editable template. Unit includes English, Spanish/English and French/English labels Center with 1 1 2" Binder... $ Center with 3" Binder C Lockout Tags Make it easy to identify individuals working on equipment. Tags are made of.015 mil industrial strength vinyl. All measure 6" X 3 1 2". Danger: Do Not Operate Without Grommet, 25 Tags/Package A Back: Discharge B Back: Blank C Bilingual, Back: Bilingual..... $ Danger: Equipment Locked Out With Grommet, 10 Tags/Package D English E Bilingual E Lockout/Tagout Video Training Program This video effectively conveys the importance of lockout/tagout in the workplace and shows how to apply, remove and maintain lockout devices. Program includes: 10-minute video, 10 lockout/ tagout procedure employee reference cards, instructor s guide and employee quiz $ Latch Tight Group Lock Box Eliminate the potential for access to secured keys and effectively lockout large equipment. The Latch Tight Lock Box ensures that keys cannot be accessed until the last lock is removed. This steel box allows you to organize up to 12 keys or store hundreds of bulk keys. Box has lockout points for up to 14 padlocks or hasps of all sizes and lengths. Unit measures " X 3 1 2" X 6 3 8" Red Yellow $

9 Tags/Signage Lockouts Electrical Labels These labels are an easy way to provide safe and effective communication. Labels are made of strong adhesive vinyl with a convenient peel-off liner for easy application " X 5" Adhesive Vinyl Labels, 5/Pkg. $ Safety EcoTags These green tags protect employees and the environment. Tags are made of rigid.055 gauge high post -consumer content recycled plastic " X 3" Plastic Tags, 10/Pkg $ (7" X 10") (10" X 14") (7" X 10") (10" X 14") (7" X 10") (10" X 14") How To Order Signs (7" X 10") (10" X 14") When placing your order, simply add the material abbreviation to the product code located beneath each sign ( VS = 84432VS). VS Vinyl VP Plastic VA Aluminum 7" X 10" Signs Vinyl (VS) $ Plastic (VP) Aluminum (VA) " X 14" Signs Vinyl (VS) Plastic (VP) Aluminum (VA) Tags By-The-Roll Tags-By-The-Roll allows you to easily keep a large quantity of tags organized and available. Place the dispenser box in a central location, on a work cart, or carry it along to wherever you need tags. 10-mil cardstock tags are shaped like a traditional tag, yet still connected end-to-end with perforations. Tags are tearresistant, waterproof and measure 6 1 4" X 3". The writable matte surface is printed on both sides with space to sign, date and add notes CTP - 100/Roll 65405CTP - 250/Roll 64930CTP - 100/Roll 65408CTP - 250/Roll 64928CTP - 100/Roll 65406CTP - 250/Roll 64929CTP - 100/Roll 65407CTP - 250/Roll /Roll $ /Roll