System 1 Optimization and Diagnostics Software

Transcription

1 Specifications and Ordering Information System 1 Optimization and Diagnostics Software Patents: 5,905,989; 6,421,571 Description System 1 Software is a patented, modular machinery management platform for process and equipment optimization, condition monitoring and event diagnostics. The client/server-based architecture is both scalable and flexible. This allows you to focus on your most critical needs and then continue to grow your system by adding new application packages and system extenders. System 1 software integrates all of this into a single system, with a single display environment and common database structure. The System 1 platform enables operators, equipment engineers, process engineers, instrument technicians, and other plant personnel to quickly identify, evaluate, and respond to important events to optimize the business impact. This increases equipment availability and reliability, and reduces maintenance costs. A growing suite of specially-designed application packages exists to meet the needs of individual plant equipment and users. These packages supplement System 1 Platform and support high-resolution data acquisition, trending, alarming, exception reporting, and user notification. The highly modular architecture of the System 1 software facilitates the expansion of data acquisition capabilities and the addition of machinery/asset management tools. These tools include data collection modules (DCMs) for collecting data from the Snapshot for Windows CE portable data collector, TDXnet and TDI communications processors, 1701 FieldMonitor, NetDDE, OPC, and the Dynamic Scanning Module for the Trendmaster Pro system. You can also collect Modbus data using the new System 1 Modbus software. Future modules will provide machinery management tools such as machine balancing software and provide additional condition monitoring technologies such as oil analysis, thermography, emissions and corrosion. System 1 software also provides a suite of System Extender applications to complement and expand the capability of the system. These include options for CMMS Interfaces (SAP PM and MRO Maximo), Data Exporters (OPC, DDE, and OLE Automation), Event Relay Card Software, and The Bearing Expert. In addition, the new Decision Support Studio with Rule Logic Results allows users to embed their domain knowledge into the system. This permits the system to evaluate real-time data, generate sophisticated alerts and alarms, and produce intelligent advisories that deliver Actionable Information to select users. The System 1 platform employs Microsoft Server technology to provide data acquisition and Decision Support functionality. It also uses a specialized Microsoft SQL database design for fast data storage, event capture and history, equipment properties and configuration information. The system provides a variety of industry standard interfaces to integrate with control and automation applications. System 1 software has been developed specifically for the Microsoft Windows XP/2000 operating systems, offering users a familiar interface and significant installed base of these industry standard operating systems. FOR REFERENCE ONLY Specifications and Ordering Information Page 1 of 10

2 Table 1 The System 1 Application Packages Application Name Turbo Machinery Integral Gear Hydro Turbine / Generator Electrical Equipment Wind Turbine Fired Equipment Reciprocating Machine Performance Portable Data Function Advanced on-line condition monitoring and diagnostic software package for critical rotating machinery applications. Features interfaces to Bently Nevada Protection Systems and sophisticated vibration diagnostics capabilities. Advanced on-line condition monitoring and diagnostic software package for integral gear compressors. Advanced on-line machine condition monitoring and diagnostic software package for hydro turbines and generators. Includes specialized diagnostics tools and measurement support. Advanced on-line electrical equipment condition monitoring and diagnostic software package for motors, generators, and transformers. This package interfaces to electrical protection devices such as GE Multilin s. Advanced on-line machine condition monitoring and diagnostic software package for wind turbines. Real-time condition monitoring and diagnostics for fired equipment such as boilers and furnaces. This package helps reduce emissions, improve heat rate, minimize slagging/fouling, and diagnose burner, boiler, and process heater problems. Advanced on-line mechanical and performance condition monitoring and diagnostic software package for critical reciprocating machinery applications. Includes sophisticated Pressure-Volume analysis capabilities. Robust asset-focused thermodynamic performance condition monitoring and diagnostics application. Optional pre-engineered calculation templates (Bently PERFORMANCE ) are available for machines such as gas turbines, compressors, pumps, steam turbines, and generators. Portable walk-around application supporting the Snapshot family of portable data collectors. This Trendmaster Pro Data Historian includes a two-channel, onechannel IS, and PDA portables for operator rounds. Bently Nevada s Trendmaster Pro online scanning system intended for managing essential and balance-of-plant machinery. Full-featured asset data historian interfaces to data systems for importing static/tag data. Leverages industry standard protocols (e.g. OPC, DDE, Modbus as well as custom interfaces to collect, alarm, store, and generate events for high resolution tag data. Ideal for monitoring, diagnostics, and optimization. Table 2 The System 1 System Extender Applications Application Name Decision Support Studio RuleDesk Pro Rule Logic Results CMMS Interfaces (Maximo and SAP) Function A powerful tool for experts to embed domain knowledge of equipment and processes into the real-time data system. Uses intuitive graphical tools to write and edit rules comprised of equations / algorithms. Rules may be written to optimize plant operation, give early detection of mechanical, operational, or instrument events, or derive parametric variables for trending and alarming. Decision Support Studio includes essential rule testing, documentation, and a robust security model to protect business sensitive knowledge. Decision Support rules use inputs and generate outputs (events, calculations, etc.). In order for rules to be processed, Rule Logic Results must be available in the system. This provides scalable real-time rule processing. Provides an interface to select Computerized Maintenance Management Systems. Data Exporters Export real-time from System 1 to the DCS, Historians, etc. Includes OPC DA, DDE, OLE Automation. Event Relay Card and Software The Event Relay Notification component can trip a relay in response to an event of a specified type, severity and FOR REFERENCE ONLY Specifications and Ordering Information Page 2 of 10

3 DSM Modbus Exporter The Bearing Expert asset location. Works with the Decision Support Application. Export static data from Trendmaster DSMs using Modbus. Enhances configuration of machines with rolling element bearing by providing a bearing database. Identifies key parameters based on Manufacturer, model or dimension of the bearing. contact your local Bently Nevada Sales and Service representative. For limited online, portable, or Display/Configuration installations, the following requirements are the recommended minimum for the System 1 software to operate. If these requirements are not met, the performance of the application may not be acceptable, and in some cases the software will not run properly. We strongly recommend that you contact your local Bently Nevada Sales and Service representative for a list of tested and approved workstations. Table 3 The System 1 Basic Modules Module Name Data Acquisition Display and Configuration Database (SQL Server) Web Server Function Communicates and acquires data from many sources. Displays all data on any connected data acquisition or database station. Configures the system hardware and software. Stores all historical machinery data, asset information, system hardware, and enterprise configuration. Provides internet or intranet connection to a System 1 enterprise. (requires MS Internet Information Server [IIS]) The System 1 client/server architecture allows you to locate Display (client) stations anywhere within your plant s Local Area Network (LAN), Wide Area Network (WAN), or Remote Access Server providing the ability to display and share data with one or more data acquisition (server) stations. System 1 software can share data with plant control and automation systems using either OPC, DDE, or OLE Automation protocols. Trendmaster Pro DSM can export to control and automation systems using Modbus. A network interface is supported using data exporters that provide formatted output of all static variables and status data. System 1 software supports time-synchronization between with other systems (e.g. process control or machine control systems) using appropriate computer peripherals and software available from Bently Nevada. System Specifications Computer Minimum Requirements: For demanding online DAQ (Data Acquisition) installations, we strongly recommend that you use an approved and tested server grade computer. For a list of approved servers, please 800 MHz Pentium III Processor 256 MB RAM 9 GB Hard Disk Drive 3.5 Floppy Disk Drive 24X CD-ROM Drive 8 MB Video Card Operating System Data Acquisition; Database (MS SQL Server 2000 ) Software: MS Windows 2000 Server Service Pack 4 MS Windows Server 2003 Notes: System 1 Data Acquisition is not supported by MS Windows NT. Display ; Configuration; Data Acquisition (Small Snapshot Only) Software: MS Windows 2000 Professional Service Pack 3 MS Windows XP MS Windows 2000 Server Service Pack 4 MS Windows Server 2003 Note: System 1 Client Software does not support MS Windows NT. Data Acquisition /SQL Server Station: Number of simultaneous Display/Configuration clients MS Windows Server 2003 Virtually unlimited simultaneous clients MS Windows 2000 Server Virtually unlimited simultaneous clients MS Windows 2000 Professional / MS Windows XP 10 simultaneous clients Note: When ordered from Bently Nevada, server operating systems come with 5 Client Access Licenses (CALs). FOR REFERENCE ONLY Specifications and Ordering Information Page 3 of 10

4 Supported Hardware Systems may support the following hardware depending on the ordered Application Packages. System limitations are listed below. Supported Monitor Systems and Communication Processor Types: 3500, 3300, 2201, 1701 TDI, TDXnet, TDIXconnX, TDe devices per data acquisition Unlimited of configurable machine trains: Unlimited of configurable portable points per data acquisition 20,000 portable points Supported Portable/Scanning Types: Trendmaster Pro DSM Snapshot Portable Portable IS Snapshot Clipboard via PDA Note: See Snapshot Clipboard data sheet, part number , for additional devices. of Communications Processors (CP)/ Equivalent FieldMonitor units per data acquisition 12 of TrendMaster Pro DSMs per data acquisition 150 of Modbus devices per data acquisition 150 of FieldMonitor units per data acquisition 36 (3 FieldMonitor units = 1 TDXnet CP) of Snapshot Note: 1 Snapshot DAQ per Enterprise of configurable online/scanning points (includes Trendmaster Pro and communication processor points) per data acquisition 2500 total combined online/scanning points of configurable points per enterprise: 45,000 (Limited only by the maximum number of points per data acquisition station) Data Historian Maximum Limits (Process Data Only) Mid-Range Server 5,000 configured tags/daq server 2,000 events/second/daq server SQL Server on Mid-Range Server 5000 events/second High Range Server (requires 4GB RAM) 25,000 tags/daq server 10,000 events/second/daq server SQL Server on High Range Server (requires 4 GB RAM) 25,000 events/second Maximum trend file length: Unlimited; dependent on available system hard drive space. of system/alarm FOR REFERENCE ONLY Specifications and Ordering Information Page 4 of 10

5 events per data acquisition Unlimited; dependent on available system hard drive space. of concurrent viewable events: 10,000 events viewable within event list. Network Support: Ethernet Network Transport Protocols: TCP/IP Display Plots The following plots can be selected from stored data, Alarm Event Data, or Baseline Data. Display can be configured to show only the applicable plots for any given application package. Current Values Bargraph Machine Train Diagram Alarm/System Event List Rotor Stator Profile Rotor Shape Hydro Air Gap Phasor Ordering Information Step /00 System /00 AXX BXX-CXX A Order Type 0 1 New Order (CD, Key, Binder) 0 2 Expansion Order (CD & Key) 9 8 Replacement Licenses (Key) 9 9 Update (CD) (Note: One set of manuals will be shipped with each new order. Includes: the System 1 Software User's Guide, System 1 Software Installation Quick Start Guide, and the System 1 Software Operations Quick Start Guide.) B Option Type Note: Choose up to 10 different packages from Table 4 (CM&D Application Packages) and Table 5 (System Extenders). These packages must be ordered via the 3010/00 catalog number under the B option in this step. They cannot be ordered via their own internal catalog numbers. Trend / Multivariable Trend Option 1 Tabular List Option 2 Timebase (with option for superposition of baseline data) Orbit / Timebase (with option for superposition of baseline data) Orbit (with option for superposition of baseline Option 10 data) C Option Quantity Shaft Average Centerline Option 1 Quantity (1-10) Spectrum / Full Spectrum (with option for superposition of baseline data) Option 2 Quantity (1-10) X vs. Y Waterfall / Full Waterfall Polar/Acceptance Region Bode Cascade / Full Cascade Option 10 Quantity (1-10) Step 2 Software (3010/01) Reciprocating plots Note: Option A is for information only and is the value chosen under Step 1. Rod Position Maps Exhaust Gas Temperature (EGT) Performance Map A Order Type 0 1 New Order (CD, Key, Binder) 0 2 Expansion Order (CD & Key) 9 8 Replacement Licenses (Key) FOR REFERENCE ONLY Specifications and Ordering Information Page 5 of 10

6 9 9 Update (CD) B License Protection Type 0 0 None 0 1 USB 0 2 Floppy C Customer Type 0 1 Non OEM 0 2 OEM Step 3 See Table 4 for Application Packages and Table 5 for System Extenders. These packages and extenders must be ordered via the 3010/00 catalog number under the B option in step 1. They cannot be ordered via their own internal catalog numbers. Table 4 CM&D Application Packages Turbo Machinery (3010/05) Scope: Per machine case (Note: Collection of Dynamic Points requires ordering additional enabler licenses or required hardware for the Data Source.) A Application B Data Source C Type 0 1 Steam Turbine /TDI 0 0 Standard 0 2 Industrial Gas Turbine 0 3 Aero Derivative Gas Turbine 0 4 Centrifugal 0 5 Axial 0 6 Screw s /TDe Dynamic Points per Case 0 3 TDXnet Dynamic Points per Case FMIM Dynamic Points per Case DM2K Upgrade w/ Active TSA 1 1 DM2K Upgrade w/ Active TSA - 1 Dynamic Point 0 7 Fan / Blower 1 2 DM2K Upgrade w/ Active TSA - 2 Dynamic Points 0 8 Expander/ Power Turbine 1 3 DM2K Upgrade w/ Active TSA - 3 Dynamic Points 0 9 Pump 2 0 DM2K Upgrade no Active TSA 1 0 Gearbox 2 1 DM2K Upgrade no Active TSA - 1 Dynamic Point 1 1 Electric Motor 2 2 DM2K Upgrade no Active TSA - 2 Dynamic Points 1 2 Generator / Exciter 9 9 Other 2 3 DM2K Upgrade no Active TSA - 3 Dynamic Points Integral Gear (3010/08) Scope: Per Unit A Application 0 1 Standard IG B Number of Stages X X 1 to 20 C Data Source /TDI /TDe 0 3 TDXnet FMIM Hydro Turbines (3010/14) Scope: Per Hydro Turbine A Application B Pkg Options C Data Source 0 1 Conventional 0 1 Hydro Turbine Only /TDI 0 2 Pumped Storage 0 2 Generator Only /TDe 9 9 Other 0 3 Turbine/Generator 0 3 TDXnet Electrical Equipment (3010/15) Scope: Per Asset A Equipment Type B Data Source 0 1 Electric Motor 0 1 GE Multilin (license for 1 Multilin, provides a device connection) 0 2 Generator / Exciter 0 3 Transformer Wind Turbine (3010/16) Scope: Per Wind Turbine A Data Source 0 1 TrendMaster Pro (includes 20 OPC and 10 TM points) Fired Equipment (3010/18) Scope: Per Boiler (up to 20 points) A Equipment Type B Data Source 0 1 Coal Fired Boilers /TDI 0 2 OPC DA 0 3 DDE 04 Modbus FOR REFERENCE ONLY Specifications and Ordering Information Page 6 of 10

7 Reciprocating s (3010/25) Scope: Per + per Throw A Package B Throws C Data Source 0 2 Advanced X X 1 to /TDI /TDe 0 3 TDXnet (limited functionality) Machine Performance (3010/31) Scope: Per Machine Case (up to 20 points) A Application B Calc Engine C Data Source 0 1 Process 0 0 Performance Display only 0 2 Gas Turbine 0 1 Bently Performance Note: 3001/31 must be ordered if this option is ordered. 0 0 None 0 1 OPC DA 0 3 Steam Turbine 0 2 DDE 0 4 Generator 0 3 Modbus 0 5 Pump 0 4 Mark VI GSM 0 6 Feed Heater 0 7 Condenser 0 8 Chillers 0 9 Heat Exchanger 1 0 Turbo Expander 9 9 Other BOP Portable Data (3010/40) Scope: Point Block Packages A Qty Points BOP Trendmaster Pro (3010/45) Scope: Per Enterprise A Data Source 0 1 TrendMaster Pro (50 points) Data Historian (3010/50) Scope: Per point Note: See Historian Maximum Limits under Specifications for computer recommendations and limits. A Historian Points B Data Source OPC DA DDE Modbus (System 1 DAQ is the master. Clients must be slaves.) Mark VI GSM Note 1: Includes: Display, Configuration, DAQ Connections Manager and SmartNotifier Licenses. Note that all on-line packages require MS SQL Standard, which must now be ordered through the 3010/11 C option. You will need one Client Access License (CAL) per client computer. Any computer with a System 1 client, DAQ, or Web Display Server software connecting to a System 1 database running on SQL Server Standard or Enterprise editions needs to have one Client Access License (CAL) each. Table 5 System Extenders Decision Support Studio (3010/35) Package includes: Decision Support Studio Client, Decision Support Manager, RuleDesk Pro, Rule Test Suite, Rule Documentation, Rev Control, and Notification Wizard. Scope: per Computer / User license A Type 0 1 Static data only 0 2 Static and dynamic data A Type Rule Logic Results (3010/33) Package includes: a block of rule logic results. Scope: per Enterprise Rule Logic Results CMMS Interfaces (3010/41) Package includes: Ability to link to CMMS asset, view work history, Manual work request, & Automated work request. Scope: Per DAQ Computer / Server A CMMS Type 0 1 MRO MAXIMO 0 2 SAP earlier than version SAP version 4.7 FOR REFERENCE ONLY Specifications and Ordering Information Page 7 of 10

8 A Type Event Relay Card Software (3010/42) Package includes: Event relay card software Scope: Per DAQ Server. (Order the card via 3010/11 M01) 0 1 Event Relay Card Software Data Exporters (3010/55) Package includes: Specific data exporter for system Scope: Per DAQ Computer / Server A Exporter Type 0 1 OPC 0 2 DDE 0 3 OLE Automation DSM Modbus Exporter (3010/56) Package includes: Modbus Exporter Software Scope: per tag A Number of Tags The Bearing Expert (3010/85) Package includes: The Bearing Expert Software. (Software works with System 1 Configuration. Install on the Configuration computer.) A License Quantity Scope: Per User License 0 1 See The Bearing Expert License Agreement 3010/11-AXX-BXX-CXX-DXX-EXX-FXX-GXX-HXX-IXX- JXX-KXX-LXX-MXX-NXX-OXX A B 0 6 Mid-Range Server DAQ (Rack, Rack Keyboard only, No Monitor) 3, 5, Mid-Range Server DAQ (Rack, No Keyboard/Drawer, No Monitor) 3, Hi-Perf Server DAQ (Rack, Rack Keyboard only, No Monitor) 3, 5, 7, Hi-Perf Server DAQ (Rack, No Keyboard/Drawer, No Monitor) 3, 7, 9 Monitor 0 0 No Monitor XVGA Monitor TFT Flat Panel Monitor TFT Flat Panel Monitor C Microsoft SQL Server (For Servers Only) None D E 0 1 Standard SQL 5 Client Access Licenses 0 2 Standard SQL 10 Client Access Licenses Printer 0 0 No Printer V Laser (Duplex, Parallel, and USB) V Laser (Duplex, Parallel, and USB) V Laser (Duplex, Parallel, USB, and Ethernet) V Laser (Duplex, Parallel, USB, and Ethernet) V Color Laser (USB) V Color Laser (USB) V Color Laser (USB and Ethernet) V Color Laser (USB and Ethernet) Time Synchronization 0 0 No Time Synchronization 0 1 Client Software (One license) System 1 Workstation/Platform (NO MONITOR 1 0 Client Software & NTP Time Server INCLUDED) 2 0 IRIG-B Time Card 0 0 No Workstation/Platform F Serial Communication Card (For Servers Only) Professional Workstation (No Monitor) No Serial Communication Card 0 2 Mid-Range Server DAQ (Tower, No Monitor) 3,9 0 1 RS232 Serial Communication Card 0 3 Mid-Range Server DAQ (Rack, Rack 0 2 RS422/485 Serial Communication Card Keyboard/Drawer, No Monitor) 3, 4, 9 G Network Interface Card Hi-Perf Server DAQ (Tower, No Monitor) 3, 7, No Network Interface Card 0 5 Hi-Perf Server DAQ (Rack, Rack Keyboard/Drawer, No Monitor) 3, 4, Dual Port NIC (For Servers Only) Single Port NIC (For Workstations Only) 10 FOR REFERENCE ONLY Specifications and Ordering Information Page 8 of 10

9 H Redundant Components (For Servers Only) None 0 3 Gold Level B Number of Years 0 1 Redundant Power Supply Note: One year of Bronze level support is included with the initial 0 2 Redundant Cooling Fan Kit 0 3 Redundant Power Supply & Cooling Fan Kit 0 1 One (1) Year product purchase so ordering this option with the initial order will provide additional year(s) of support. I UPS 0 2 Two (2) Years 0 0 No UPS 0 3 Three (3) Years V 1440VA RACK 2U (NA) 0 4 Four (4) Years V 1440VA TOWER (NA) 0 5 Five (5) Years J V 1500VA TOWER (INT'L) System 1 Demo Package (Version 5.0) Second Processor Card (For Servers Only) /99-AXX 0 0 No Second Processor Card K 0 1 Second Processor Card for the Midrange DAQ Integration Platform A Demonstration Software 0 1 Initial Purchase 9 9 Update Sound Adapter and Speakers 0 0 No Sound Adapter and Speakers Accessories 0 1 Sound Adapter and Speakers / System 1 Software Operations Quick Start Guide (Non-OEM/OEM) L Backup Device (For Servers Only) No Backup Device 0 1 Internal Tape Backup M Event Relay (For Servers Only) No Event Relay Hardware 0 1 Event Relay Hardware N Additional Memory (For Servers Only) No additional memory Gbyte additional memory Gbytes additional memory O Remote Access 6 (For Servers Only) No Remote Access offering 0 2 Citrix Server (w/ 5 Users) and MS TS CALs 0 4 Citrix CAL 5 Users and MS TS CALs 0 5 MS TS CAL 5 Users Note: Computer does not come with a CD or DVD writer. If backup capability is needed, the internal tape backup and/or DVD Writer should be ordered. System 1 Technical Support Plan 3010/20-AXX-BXX A Supporting Services 0 0 None 0 1 Bronze Level Note: Bronze level is included in initial purchase for one year of support. 0 2 Silver Level / System 1 Software Installation Quick Start Guide (Non-OEM/OEM) / System 1 Software User's Guide (Non- OEM/OEM) Note: Each new order includes each of these manuals. For Decision Support Studio Developer ordering information, see part number Footnotes: 1 When ordering the additional network card, note that the mid-range and high-end servers provide 4 available network ports. Ordering an additional card will provide 6 network ports and is not supported on the same purchase order line item. 2 This workstation can be ordered for Snapshot systems with 2000 or fewer points, or for a Display or Configuration workstation. 3 When ordering a server computer, you must determine whether the midrange or high-end computer will be appropriate. If the system will have more than 6 Communication Processors or more than 1500 online or scanning points you must order the high-end server option. 4 The Rack Keyboard/Drawer option should be ordered for the rack mount server when using the integrated keyboard/drawer and adjustable rail rack option kit in a non-bently Nevada cabinet. 5 The Rack Keyboard only option should be ordered for the rack mount server when using the standard keyboard with built-in mouse in a Bently Nevada cabinet. 6 You cannot order Citrix when ordering the workstation computer. If Citrix is ordered with the high-performance server, you must also order at least one additional GB of RAM (option N01 or N02). 7 When ordering the high performance server to run DAQ and Citrix, the server will only support up to 6 Communication Processors and no more than 1500 online or scanning points. 8 For Server Only options are not supported in the workstation computer. FOR REFERENCE ONLY Specifications and Ordering Information Page 9 of 10

10 9 Note that there is only one free PCI-X slot for accessory cards in the high-performance and mid-range servers. The other available PCI-X slot is used for the modem, which comes standard with the server. 10 For Workstations Only options are not supported in the server computers. PERFORMANCE, System 1, Actionable Information and Trendmaster are trademarks of General Electric Company in the United States and other countries. MAXIMO is a registered trademark of MRO Software, Inc. The Bearing Expert is a trademark of INTERNATIONAL SOURCE INDEX INC. Citrix is a trademark of Citrix Systems, Inc General Electric Company. All rights reserved. Bently Nevada, Snapshot, Bently DOCUVIEW, TDXnet, RuleDesk, FieldMonitor, Bently Modbus is a registered trademark of Schneider Electric. Microsoft, Windows and Windows NT are registered trademarks of Microsoft Corporation in the United States and/ or other countries. FOR REFERENCE ONLY Specifications and Ordering Information Page 10 of 10