Arun Veeramani. Principal Marketing Manger. National Instruments. ni.com

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3 Arun Veeramani Principal Marketing Manger National Instruments

4 New Enterprise Solution for Condition Monitoring Applications NI InsightCM Enterprise

5 NI History of Condition Monitoring Order Analysis Toolkit 2004 NI-9234 DSA cseries Module 2007 NI-9232 CM cseries Module 2012 NI InsightCM Enterprise 2000 crio, NI-9233, Sound & Vibration Measurements Suite 2006 FAG ProCheck 2011 Vibration Logger Ref Example 2014 Sound & Vibration Toolkit Signal Analysis for Vibration Members of / Participants MFPT Vibration Institute IMS Center NIRE PHM Society TurboMachinery Lab Awea IEEE Reliability Certified Vibration Analysts on Staff ez-tomas/ Iotech DSA 300+ Case Studies on 5

6 NI InsightCM Enterprise software suite A deployment software solution with tightly integrated hardware options for online condition monitoring that allows companies to gain insight into the health of rotating machinery for operations and maintenance programs. Acquire Dynamic & Static Data Manage Data Analyze Waveform Data Configure and Monitor Nodes Visualize Raw Data & Results Authenticate Users & Devices Generate & Manage Alarms Integrate with IT Infrastructure 6

7 Intelligent Maintenance Systems Traditional Intelligent Scheduled Maintenance Manual Rounds On-line Continuous Monitoring Degradation Failure z Stand Alone Systems Integrated Systems Performance Prediction Reactive Maintenance Limited Visibility Advanced Sensing Failure Prevention Maintenance Evolution 7

8 Standard Approach to Machinery Diagnostics 60,000 rounds/month Traditional Approach Labor intensive and inefficient Shrinking workforce People being sent into hazardous locations 8

9 NI Condition Monitoring Solution Architecture NI InsightCM Enterprise NI Condition Monitoring Systems (Based on NI CompactRIO) InsightCM Server Data Analytics Systems Management Device, User Authentication Data Management Enterprise Infrastructure Database Historian InsightCM Data Explorer Remote Analysis and Visualization of Acquired Data Real-time Monitoring Standard Vibration Plots Included 9

10 Two Classes of Machinery Ancillary, Balance of Plant type equipment High Value, Critical to Business Operations 10

11 NI Condition Monitoring Solution Architecture NI InsightCM Enterprise NI Condition Monitoring Systems (Based on NI CompactRIO) InsightCM Server Data Analytics Systems Management Device, User Authentication Data Management Enterprise Infrastructure Database Historian InsightCM Data Explorer Remote Analysis and Visualization of Acquired Data Real-time Monitoring Standard Vibration Plots Included 11

12 Integrated Enterprise Software NI InsightCM Server InsightCM Server Software Data Analytics Systems Management Device, User Authentication Data Management InsightCM Enterprise Gateway (for exporting tags to external software) InsightCM Systems Manager (web-based thin client) Enterprise software runs on Windows-based servers Systems Management Security Data Analytics Data Management System health & status monitoring of CompactRIO systems Deployment image management for large system counts Device Configuration Secure communication User and device authentication User profile management Vibration-specific data analytics & algorithms Alarming Integration into 3rd party historians Data aging and storage rules 12

13 Systems Management Features Web Based Acquisition Node Configuration Automatic module discovery Template based configuration Web based test panels for commissioning support Equipment Layout definition page 13

14 Systems Management Features Remotely update acquisition systems when enhanced capabilities are released Configuration management for firmware revisions IT system console Logging of errors, messages, tracepoints System configuration Historian management 14

15 Data Management & Analytics Features Alarming Dashboard Data Historian Integration Aging of data to automatically reduce data 15

16 User Security and Authentication Uses existing corporate LDAP/Active Directory for authentication and centralized role management Built-in roles defined for authorized users Everyone Technician VibAnalyst VibExpert Secure Remote Password (SRP) & Credentialing of crios for secure, device connections SSL encryption between browser and server 16

17 Two Classes of Machinery Ancillary, Balance of Plant type equipment High Value, Critical to Business Operations 18

18 Monitoring Systems Functionality Periodic & Event Recording Continuous monitoring with intelligent logging Various Triggering Modes: User Initiated, Time, and Operating conditions Gated Acquisition ensures collect data only when machine is in known state On board buffering to capture events leading up to event Transient, Periodic & Event Recording Periodic & Event Recording functionality + automatic streaming of data Steady State 3600 RPM (Periodic) Upper limit 3450 Lower limit 750 RPM (Periodic) Minutes Streaming data 19

19 NI Condition Monitoring Solution Architecture NI InsightCM Enterprise NI Condition Monitoring Systems (Based on NI CompactRIO) InsightCM Server Data Analytics Systems Management Device, User Authentication Data Management Enterprise Infrastructure Database Historian InsightCM Data Explorer Remote Analysis and Visualization of Acquired Data Real-time Monitoring Standard Vibration Plots Included 20

20 Gathering conclusions out of your data NI InsightCM Data Explorer Periodic Data Mode Site Hierarchy Hear your data Feature Trend Viewer Data Annotations Detailed Data Description Time Waveform Viewer 21 Spectrum View Includes Waterfall, Orbit and Full Spectrum Plots Harmonic/Sideband Cursors

21 Gathering conclusions out of your data NI InsightCM Data Explorer Maximize Active Viewer 22

22 Gathering conclusions out of your data: NI InsightCM Data Explorer Streaming Data Mode Speed Trend Bode Plot Orbit Display Multiple Orbits across multiple planes Shaft Centerline 23

23 Gathering conclusions out of your data NI InsightCM Data Explorer Streaming Data Mode 24

24 Analysis Features RMS, Peak-Peak, True Peak, Derived Peak, DC Gap, Crest Factor Spectral Bands 1x Mag/Phase 2x Mag/Phase High Frequency (1kHz Fmax) Subsynchronous (.2.8 Orders) Custom: Good for defining bearing fault frequencies (BPFO, BPFI, etc.) Integration/Differentiation English and Metric unit support True Peak Peak- Peak Derived Peak RMS 25

25 Two Classes of Machinery Ancillary, Balance of Plant type equipment High Value, Critical to Business Operations 27

26 NI Condition Monitoring Solution Architecture NI InsightCM Enterprise NI Condition Monitoring Systems (Based on NI CompactRIO) InsightCM Server Data Analytics Systems Management Device, User Authentication Data Management Enterprise Infrastructure Database Historian InsightCM Data Explorer Remote Analysis and Visualization of Acquired Data Real-time Monitoring Standard Vibration Plots Included 28

27 Periodic & Event Recording CompactRIO Systems Numerous Configuration Options Dynamic Modules Static Modules Up to 8 (24 Channels) --- Up to 6 (18 Channels) 1 or 2 Up to 2 (6 Channels) Up to Up to 8 Based on NI crio-9068 Accounts for 75-80% of equipment types Cost Effective Enterprise Deployments Variety of Sensor Types Dynamic Acceleration, Velocity, Proximity, & Voltage Waveform Module Channel DSA +/-30V Static Voltage Current Channel diff inputs V / 8 Current Channel AI +/- 60V Channel AI +/- 10V V / 8 Current channel 4-2-mA Temperature Channel Thermocouple Channel Thermocouple Channel high accuracy Thermocouple Channel RTD Digital Input Channel sinking DI Channel sourcing DI Miscellaneous 9219 Universal support for (V, ma, Ω, Open Contact, DI, Thermo, RTD) 29

28 Pump Example Accelerometers Speed Temperature 4-20mA (Oil) 30

29 Transient, Periodic & Event Recording CompactRIO Systems Periodic & Event Recording System + Transient Capabilities Support for accelerometers, velocity, and proximity probe (including up to 3 Keyphasor ) sensors Can utilize Buffered Outputs from common protection systems Larger on-board hard-drive for locally storing transient/streaming events Steady State 3600 RPM (Periodic) Upper limit 3450 Lower limit 750 RPM (Periodic) Minutes Streaming data Keyphasor Support Up to 24 total channels utilizing NI 9232 Model NI crio-9024 Description Real-time multi-order calculations/channel 800 Mhz processor Store multiple transients 4Gb on board storage 31

30 Transient, Periodic & Event Recording CompactRIO Systems DIN Rail Mounting Option Rack Mount Option 32

31 Conclusion NI now offering a more complete CM Solution NI InsightCM Server NI InsightCM Data Explorer System supports all types of rotating machinery Periodic & Event recording system Transient, Periodic & Event recording system System designed to be open, flexible, and cost effective for plant wide deployments 33

32 Stay Connected During and After NIDays /xxxxxxxxxxxxxxxxx facebook.com/nationalinstruments twitter.com/niglobal youtube.com/niglobal 34

Stuart Gillen. Principal Marketing Manger. National Instruments stuart.gillen@ni.com. ni.com

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