AIRBAG SENSOR ASSEMBLY

Transcription

1 SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG SENSOR ASSEMBLY COMPONENTS AIRBAG SENSOR ASSEMBLY RS69 RS0BK (178, 13) Airbag Sensor Assembly Center Lower Cluster Finish Panel 17.5 (178, 13) Front Seat LH Front Console Box Transfer Shift Lever Knob Upper Console Panel Rear Console Box Front Seat RH N m (kgf cm, ft lbf) : Specified torque H

2 SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG SENSOR ASSEMBLY INSPECTION 1. Vehicle not involved in collision: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM Do a diagnostic system check (See page DI692 ). 2. Vehicle involved in collision and airbag is not deployed: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM Do a diagnostic system check (See page DI692 ). 3. Vehicle involved in collision and airbag is deployed: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM Replace the airbag sensor assembly (See page RS69 ). RS71 RS0BM

3 SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG SENSOR ASSEMBLY INSTALLATION RS73 RS0BO08 Never use SRS parts from another vehicle. When replacing parts, replace them with new parts. Never reuse the airbag sensor assembly involved in a collision when the airbag has deployed. Never repair a sensor in order to reuse it. For step 2 to 6, refer to page BO91. H INSTALL AIRBAG SENSOR ASSEMBLY (a) Install the airbag sensor assembly with the 3 bolts. Torque: 17.5 N m (178 kgf cm, 13 ft lbf) (b) Connect the airbag sensor connectors. Connection of the connector is done after the sensor assembly has been installed. Make sure the sensor assembly is installed with the specified torque. If the sensor assembly has been dropped, or there are cracks, dents or other defects in the case, bracket or connector, replace the sensor assembly with a new one. When installing the sensor assembly, take care that the SRS wiring does not interfere with other parts and is not pinched between other parts. After installing, shake the sensor assembly to check that there is no looseness. 2. INSTALL CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY 3. INSTALL FRONT CONSOLE BOX 4. INSTALL REAR CONSOLE BOX WITH CONSOLE REAR END PANEL 5. INSTALL UPPER CONSOLE PANEL 6. INSTALL TRANSFER SHIFT LEVER KNOB 7. INSTALL FRONT SEAT (See page BO1 17) 8. INSPECT SRS WARNING LIGHT (See page DI692 ) 2348

4 RS70 SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG SENSOR ASSEMBLY RS0BL08 REMOVAL Do not open the cover or the case of the ECU and various electrical devices unless absolutely necessary. (If the IC terminals are touched, the IC may be destroyed by static electricity.) For step 2 to 6, refer to page BO REMOVE FRONT SEAT (See page BO105 ) 2. REMOVE TRANSFER SHIFT LEVER KNOB 3. REMOVE UPPER CONSOLE PANEL 4. REMOVE REAR CONSOLE BOX WITH CONSOLE REAR END PANEL 5. REMOVE FRONT CONSOLE BOX 6. REMOVE CENTER LOWER CLUSTER FINISH PANEL ASSEMBLY 7. REMOVE AIRBAG SENSOR ASSEMBLY (a) Disconnect the airbag sensor connectors. Disconnect the connectors with the airbag sensor assembly installed. (b) Remove the 3 bolts and the airbag sensor assembly. H

5 RS72 SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG SENSOR ASSEMBLY RS0BN01 REPLACEMENT REPLACEMENT REQUIREMENTS In the following cases, replace the airbag sensor assembly. If the SRS has been deployed in a collision. If the airbag sensor assembly has been found to be faulty in troubleshooting. If the airbag sensor assembly has been dropped. For removal and installation of the airbag sensor assembly, see page RS70 and RS73. Be sure to follow the correct procedure. 2347

6 RS58 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG ASSEMBLY COMPONENTS CURTAIN SHIELD AIRBAG ASSEMBLY RS0N211 Curtain Shield Airbag Assembly 9.8 (100, 86 in. lbf) 9.8 (100, 86 in. lbf) 9.8 (100, 86 in. lbf) N m (kgf cm, ft lbf) : Specified torque H

7 SUPPLEMENTAL RESTRAINT SYSTEM DISPOSAL CURTAIN SHIELD AIRBAG ASSEMBLY RS61 RS0VO01 When scrapping vehicles equipped with an SRS or disposing of the side airbag assembly always first deploy the airbag in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES,.U.S.A., INC. Never dispose of a curtain shield airbag assembly of which airbag has not been deployed. The airbag produces a sizeable exploding sound when it deploys, so perform the operation outofdoors and where it will not create a nuisance to nearby residents. SST AB0152 When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool), perform the operation in a place away from electrical noise. SST When deploying an airbag, perform the operation at least 10 m (33 ft) away from the airbag assembly. The side airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling side airbag assembly with the deployed airbag. Always wash your hands with water after completing the operation. Do not apply water, etc. to a side airbag assembly with the deployed airbag. SST Battery 1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE HICLE Have a battery ready as the power source to deploy the airbag. (a) Check the function of the SST (See step 1(a) on page RS20 ). SST AB

8 RS62 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG ASSEMBLY (b) Disconnect the curtain shield airbag connector. When handling the airbag connector, take care not to damage the airbag wire harness. SST (c) Install the SST. (1) Connect the connectors of the SST to the airbag connector. SST , To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. SST H20933 SST Battery 10 m (33 ft) or more R13455 (2) Move the SST at least 10 m (33 ft) away from the front of the vehicle. (3) Close all the doors and windows of the vehicle. Take care not to damage the SST wire harness. (4) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative () terminal. (d) Deploy the airbag. (1) Check that no one is inside the vehicle or within 10 m (33 ft) area around the vehicle. (2) Press the SST activation switch and deploy the airbag. The curtain shield airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling the curtain shield airbag assembly with the deployed airbag. Do not apply water, etc. to the curtain shield airbag assembly with the deployed airbag. Always wash your hands with water after completing the operation. When scrapping a vehicle, deploy the airbag and scrap the vehicle with the curtain shield airbag assembly still installed. The airbag deploys as the LED of the SST activation switch comes on. 2337

9 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG ASSEMBLY RS63 2. DEPLOYMENT WHEN DISPOSING OF CURTAIN SHIELD AIRBAG ASSEMBLY When disposing of the curtain shield airbag assembly only, never use the customer s vehicle to deploy the airbag. Be sure to follow the procedure given below when deploying the airbag. Have a battery ready as the power source to deploy the airbag. (a) Remove the curtain shield airbag assembly (See page RS59 ). (b) Cut off the deployment section in airbag from inflator. Wire Harness Diameter Stripped Wire Harness Section AB0163 (c) Using a servicepurpose wire harness, tie down the curtain shield airbag assembly to the tire. Wire harness: Stripped wire harness section 1.25 mm 2 or more ( in 2. or more) If a wire harness which is too thin or some other thing is used to tie down the curtain shield airbag assembly, it may be snapped by the shock when the airbag is deployed. This is highly dangerous. Always use a wire harness for vehicle use which is at least 1.25 mm 2 ( in 2.). To calculate the square of the stripped wire harness section Square = 3.14 x (Diameter) 2 divided by 4 (1) Passing the wire harness through the installation holes as shown in the illustration. H

10 RS64 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG ASSEMBLY Inner Diam. Width H20935 (2) Position the curtain shield airbag assembly inside the tire with the airbag deployment direction facing inside. Tire size: Must exceed the following dimensions Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) Make sure that the wire harness is tight. It is very dangerous when a loose wire harness results in the curtain shield airbag assembly coming free due to the shock from the airbag deploying. The tire will be marked by the airbag deployment, so when disposing of the airbag use a redundant tire. Battery (d) Check the function of the SST (See step 1(a) on page RS20 ). SST SST AB0158 Tires (5 or More) H20936 (e) Place the tires. Place the tire so that the deployment direction of the curtain shield airbag will be downward. (1) Place at least 2 tires under the tire to which the side airbag assembly is tied. (2) Place at least 2 tires over the tire to which the side airbag assembly is tied. The top tire should have the wheel installed. (3) Tie the tires together with 2 wire harnesses. Make sure that the wire harnesses are tight. It is very dangerous when loose wire harness results in the tires coming free due to the shock from the airbag deploying. Place the SST connector and wire harness inside tires. Secure at least 1 m (3 ft) of slack for the wire harness. R

11 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG ASSEMBLY RS65 SST Battery 10 m (33 ft) or more H20937 (f) Install the SST. Connect the connectors of the SST to the curtain shield airbag assembly connector. SST , To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire. (g) Deploy the airbag. (1) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative () terminal. (2) Check that no one is within 10 m (33 ft) area around the tire which the side airbag assembly is tied to. (3) Press the SST activation switch and deploy the airbag. The airbag deploys as the LED of the SST activation switch comes on. H20938 (h) Dispose of the curtain shield airbag assembly. The curtain shield airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a curtain shield airbag assembly with the deployed airbag. Do not apply water etc. to a curtain shield airbag assembly with the deployed airbag. Always wash your hands with water after completing the operation. (1) Remove the curtain shield airbag assembly from the tire. (2) Place the curtain shield airbag assembly in a plastic bag, tie the end tightly and dispose of it as the other general parts disposal. 2340

12 RS66 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG ASSEMBLY H DEPLOYMENT WHEN DISPOSING OF CURTAIN SHIELD AIRBAG ASSEMBLY WITH AIRBAG DEPLOYED IN COLLISION Dispose of the curtain shield airbag assembly. The curtain shield airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a curtain shield airbag assembly with the deployed airbag. Do not apply water etc. to a curtain shield airbag assembly with the deployed airbag. Always wash your hands with water after completing the operation. (1) Remove the curtain shield airbag assembly (See page RS59 ). (2) Place the curtain shield airbag assembly in a plastic bag, tie the end tightly and dispose of it as the other general parts disposal. 2341

13 RS60 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG ASSEMBLY RS0N409 INSPECTION 1. Vehicle not involved in collision: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM (a) Do a diagnostic system check (See page DI692 ). (b) Do a visual check which includes the following items with the curtain shield airbag assembly installed in the vehicle. Check cuts, minute cracks or marked discoloration on the front pillar garnish and roof headlining. 2. Vehicle involved in a collision and airbag is not deployed: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM (a) Do a diagnostic system check (See page DI692 ). H20931 (b) Do a visual check which includes the following items with the curtain shield airbag assembly removed from the vehicle. Check cuts, tears and cracks, or marked discoloration of the curtain shield airbag assembly. Check cuts and cracks in wire harness, and chipping in connectors. For removal and installation of the curtain shield airbag assembly, see page RS59 and RS68. Be sure to follow the correct procedure. 3. Vehicle involved in a collision and airbag is deployed: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM (a) Do a diagnostic system check (See page DI692 ). (b) Do a visual check which includes the following items with the curtain shield airbag assembly removed from the vehicle. Check the deformation or cracks on the body that the curtain shield airbag installed on. Check the damage to the connector and wire harness. If the body that the curtain shield airbag was installed on is deformed or cracked, replace it. H

14 RS68 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG ASSEMBLY INSTALLATION RS0TH03 Never use airbag parts from another vehicle. When replacing parts, replace them with new parts. (2) (3) (3) (1) (3) H INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY (a) In the order shown in the illustration, install the curtain shield airbag with the 8 bolts. Torque: 9.8 N m (100 kgf cm, 86 in. lbf) Pay due attention not to twist the deployment section of the curtain shield airbag assembly. Make sure that the curtain shield airbag assembly is installed to the specified torque. If the curtain shield airbag assembly has been dropped, or there are cracks, dents or other defects in the case or connector, replace the curtain shield airbag assembly with a new one. When installing the curtain shield airbag assembly, take care it is not pinched between other parts. (b) Connect the connector of the curtain shield airbag assembly. 2. INSTALL ROOF HEADLINING (See page BO101 ) 3. INSPECT SRS WARNING LIGHT (See page DI692 ) 2343

15 SUPPLEMENTAL RESTRAINT SYSTEM REMOVAL CURTAIN SHIELD AIRBAG ASSEMBLY RS59 RS0TG03 If the wiring connector of the SRS is disconnected and the ignition switch is at ON position, DTCs will be recorded. Never use the airbag parts from another vehicle. When replacing parts, replace them with new parts. 1. REMOVE ROOF HEADLINING (See page BO97 ) 2. REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY (a) Disconnect the curtain shield airbag connector. When handling the airbag connector, take care not to damage the airbag wire harness. (2) (1) (1) (3) (1) (b) In the order shown in the illustration, remove the bolts and curtain shield airbag assembly. Loosen the bolt (3) before removing the bolt (2). Bind the front and rear parts of the curtain shield airbag assembly before removing the bolt (3). H20929 (c) Put the removed curtain shield airbag in a clear plastic bag and keep it in a safe place. Never disassemble the curtain shield airbag assembly. Plastic bag is not reusable. H

16 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG ASSEMBLY RS67 REPLACEMENT REPLACEMENT REQUIREMENTS In the following cases, replace the curtain shield airbag assembly or curtain shield airbag cover. RS0N606 Case If the curtain shield airbag has been deployed. If the curtain shield airbag assembly has been found to be faulty in troubleshooting. If the curtain shield airbag assembly has been found to be faulty during checking items (See page RS60 ). If the front pillar garnish has been found to be faulty during checking items (See page RS60 ). If the roof headlining has been found to be faulty during checking items (See page RS60 ). Replacing part Curtain shield airbag assembly Curtain shield airbag assembly Curtain shield airbag assembly Front pillar garnish Roof headlining If the curtain shield airbag assembly has been dropped. Curtain shield airbag assembly For removal and installation of the curtain shield airbag assembly, see page RS59 and RS68. Be sure to follow the correct procedure. 2342

17 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY COMPONENTS RS85 RS0SH04 Striker Plate Striker Plate Rear Door Opening Trim Weatherstrip Curtain Shield Airbag Sensor Assembly Rear Mat Set Plate 17.5 (178, 13) Quarter Trim Panel Rear No. 2 Seat Rear Seat Belt Anchor 42 (428, 31) Rear Door Scuff Plate N m (kgf cm, ft lbf) : Specified torque H

18 SUPPLEMENTAL RESTRAINT SYSTEM INSPECTION 1. Vehicle not involved in collision: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM Do a diagnostic system check (See page DI692 ). 2. Vehicle involved in collision and airbag is not deployed: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM Do a diagnostic system check (See page DI692 ). 3. Vehicle involved in collision and airbag is deployed: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM Replace the curtain shield airbag sensor assembly (See page RS85 ). CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY RS87 RS0SJ

19 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY INSTALLATION RS89 RS0SL04 Never use SRS parts from another vehicle. When replacing parts, replace them with new ones. Never reuse the curtain shield airbag sensor assembly involved in a collision when the airbag has deployed. Never repair a sensor in order to reuse it. For step 2 to 8, refer to page BO101. H INSTALL CURTAIN SHIELD AIRBAG SENSOR AS SEMBLY (a) Install the curtain shield airbag sensor assembly with the 2 bolts. Torque: 17.5 N m (178 kgf cm, 13 ft lbf) (b) Connect the connector. Connection of the connector is done after the sensor assembly has been installed. Make sure that the sensor assembly is installed with the specified torque. If the sensor assembly has been dropped, or there are cracks, dents or other defects in the case, bracket or connector, replace the sensor assembly with a new one. When installing the sensor assembly, take care that the SRS wiring does not interfere with other parts and is not pinched between other parts. After installation, shake the sensor assembly to check that there is no looseness. 2. INSTALL QUARTER TRIM PANEL 3. INSTALL STRIKER PLATES 4. INSTALL REAR NO. 2 SEAT 5. INSTALL REAR MAT SET PLATE 6. INSTALL REAR SEAT BELT ANCHOR 7. INSTALL REAR DOOR OPENING TRIM 8. INSTALL REAR DOOR SCUFF PLATE 9. INSPECT SRS WARNING LIGHT (See page DI692 ) 2364

20 RS86 SUPPLEMENTAL RESTRAINT SYSTEM REMOVAL CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY RS0SI04 Do not open the cover or the case of the ECU and various electrical devices unless absolutely necessary. (If the IC terminals are touched, the IC may be destroyed by static electricity.) If the wiring connector of the SRS is disconnected and the ignition switch is at ON position, DTCs will be recorded. For the step 1 to 7, refer to page BO REMOVE REAR DOOR SCUFF PLATE 2. REMOVE REAR DOOR OPENING TRIM 3. REMOVE REAR SEAT BELT ANCHOR 4. REMOVE REAR MAT SET PLATE 5. REMOVE REAR NO. 2 SEAT 6. REMOVE STRIKER PLATES 7. REMOVE QUARTER TRIM PANEL 8. REMOVE CURTAIN SHIELD AIRBAG SENSOR AS SEMBLY (a) Disconnect the connector. Disconnect the connector with the sensor assembly installed. (b) Remove the 2 bolts and curtain shield airbag sensor assembly. H

21 RS88 SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY REPLACEMENT REPLACEMENT REQUIREMENTS In the following cases, replace the curtain shield airbag sensor assembly. If the curtain shield airbag sensor assembly has been deployed in a collision. If the curtain shield airbag sensor assembly has been found to be faulty in troubleshooting. If the curtain shield airbag sensor assembly has been dropped. For removal and installation of the curtain shield airbag sensor assembly, see page RS86 and RS89. Be sure to follow the correct procedure. RS0SK

22 RS74 SUPPLEMENTAL RESTRAINT SYSTEM FRONT AIRBAG SENSOR FRONT AIRBAG SENSOR COMPONENTS RS0BP08 Battery Carrier Battery Front Airbag Sensor RH 7.5 (76, 66 in. lbf) 7.5 (76, 66 in. lbf) Front Airbag Sensor LH N m (kgf cm, ft lbf) : Specified torque H

23 RS76 LH: Front SUPPLEMENTAL RESTRAINT SYSTEM H20918 FRONT AIRBAG SENSOR RS0BR08 INSPECTION 1. Vehicle not involved in collision: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM Do a diagnostic system check (See page DI692 ). 2. Vehicle involved in collision: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM (a) Do a diagnostic system check (See page DI692 ). (b) If the front fender of the vehicle or its periphery is damaged, do a visual check for damage to the front airbag sensor, which includes the following items even if the airbag was not deployed: Bracket deformation. Paint peeling off the bracket. Cracks, dents or chips in the case. Cracks, dents, chipping and scratches in the connector. Peeling off of the label or damage to the serial number. RH: Front H

24 RS78 LH: Front RH: SUPPLEMENTAL RESTRAINT SYSTEM Front H20944 FRONT AIRBAG SENSOR INSTALLATION RS0BT06 Never use SRS parts from another vehicle. When replacing parts, replace them with new parts. Never reuse the sensor involved in a collision when the SRS has deployed. Never repair a sensor in order to reuse it. 1. INSTALL FRONT AIRBAG SENSOR (a) Install the front airbag sensor with the arrow on the sensor facing toward the front of the vehicle. Torque: 7.5 N m (76 kgf cm, 66 in. lbf) Make sure that the sensor is installed with the specified torque. If the sensor has been dropped, or there are cracks, dents or other defects in the case, brackets or connector, replace the removed sensor with a new one. The front sensor is equipped with an electrical connection check mechanism. Be sure to lock this mechanism securely when connecting the connector. If the connector is not securely locked, a malfunction code will be detected by the diagnostic system. (b) Connect the front airbag sensor connector. 2. INSTALL BATTERY AND BATTERY CARRIER 3. INSPECT SRS WARNING LIGHT (See page DI692 ) 2353

25 SUPPLEMENTAL RESTRAINT SYSTEM REMOVAL FRONT AIRBAG SENSOR RS75 RS0BQ07 If the wiring connector of the SRS is disconnected and the ignition switch is at ON position, DTCs will be recorded. Never use SRS parts from another vehicle. When replacing parts, replace them with new parts. Never reuse the sensor involved in a collision when the SRS has deployed. Never repair a sensor in order to reuse it. LH: 1. REMOVE FRONT AIRBAG SENSOR LH (a) Remove the battery carrier and battery. (b) Disconnect the front airbag sensor connector. Disconnect the connector with sensor assembly installed. (c) Pull the windshield washer tank opening as shown in the illustration. (d) Remove the 2 bolts and front airbag sensor LH. H20942 RH: 2. REMOVE FRONT AIRBAG SENSOR RH (a) Disconnect the front airbag sensor connector. Disconnect the connector with sensor assembly installed. (b) Remove the 2 bolts and front airbag sensor RH. H

26 SUPPLEMENTAL RESTRAINT SYSTEM FRONT AIRBAG SENSOR RS77 RS0BS04 REPLACEMENT REPLACEMENT REQUIREMENTS In the following cases, replace the front airbag sensor. If the SRS has been deployed in a collision. (Replace both the left and right airbag sensors.) If the front airbag sensor has been found to be faulty in troubleshooting. If the front airbag sensor has been found to be faulty during checking items (See page RS76 ). If the front airbag sensor has been dropped. For removal and installation of the front airbag sensor, see page RS75 and RS78. Be sure to follow the correct procedure. 2352

27 RS30 SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY FRONT PASSENGER AIRBAG ASSEMBLY COMPONENTS RS0BE08 Defroster Nozzle Assembly Instrument Panel No. 5 Heater to Register Duct No. 2 Side Defroster Nozzle Duct Front Passenger Airbag Assembly 20 (205, 15) Center Bracket 6.0 (61, 53 in. lbf) N m (kgf cm, ft lbf) : Specified torque H

28 RS34 SUPPLEMENTAL RESTRAINT SYSTEM DISPOSAL FRONT PASSENGER AIRBAG ASSEMBLY RS0VK01 When scrapping vehicle equipped with an SRS or disposing of a front passenger airbag assembly, always first deploy the airbag in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. Never dispose of a front passenger airbag assembly of which airbag has not been deployed. The airbag produces a sizeable exploding sound when it deploys, so perform the operation out of doors and where it will not create a nuisance to nearby residents. SST AB0152 When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise. SST When deploying an airbag, perform the operation at least 10 m (33 ft) away from the front passenger airbag assembly. The front passenger airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a front passenger airbag assembly with deployed airbag. Always wash your hands with water after completing the operation. Do not apply water, etc. to a front passenger airbag assembly with deployed airbag. SST Battery 1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE HICLE Have a battery ready as the power source to deploy the airbag. (a) Check the function of the SST (See page RS20 ). AB

29 SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY RS35 (b) Disconnect the airbag connector. (1) Remove the glove compartment door. (2) Remove the No. 1 under cover. When handling the airbag connector, take care not to damage the airbag wire harness. H21095 (3) Pull up the connector. (4) Disconnect the airbag connector. H02169 SST (c) Install the SST. (1) Connect the connector of SST to the front passenger airbag assembly connector. SST , To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. H m (33 ft) or more R13455 (2) Move the SST at least 10 m (33 ft) away from the front of the vehicle. (3) Close all the doors and windows of the vehicle. Take care not to damage the SST wire harness. (4) Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the negative (+) terminal. H03286 (d) Deploy the airbag. (1) Check that no one is inside the vehicle, nor within 10 m (33 ft) area around the vehicle. (2) Press the SST activation switch and deploy the airbag. The front passenger airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. 2310

30 RS36 SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY Use gloves and safety glasses when handling a front passenger airbag assembly with deployed airbag. Always wash your hands with water after completing the operation. Do not apply water, etc. to a front passenger airbag assembly with deployed airbag. When scrapping a vehicle, deploy the airbag and scrap the vehicle with the front passenger airbag assembly still installed. When moving a vehicle for scrapping which has a front passenger airbag assembly with deployed airbag, use gloves and safety glasses. The airbag deploys as the LED of the SST activation switch comes on. 2. DEPLOYMENT WHEN DISPOSING OF FRONT PAS SENGER AIRBAG ASSEMBLY ONLY When disposing of the front passenger airbag assembly only, never use the customer s vehicle to deploy the airbag. Be sure to follow the procedure given below when deploying the airbag. Have a battery ready as the power source to deploy the airbag. H20923 (a) Remove the front passenger airbag assembly (See page RS31 ). When removing the front passenger airbag assembly, work must be started 90 seconds after the ignition switch is turned to the LOCK position and the negative () terminal cable is disconnected from the battery. When storing the front passenger airbag assembly, keep the upper surface of the airbag deployment side facing upward. 2311

31 SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY RS37 Wire Harness Diameter Stripped Wire Harness Section AB0163 (b) Using a servicepurpose wire harness for the vehicle, tie down the front passenger airbag assembly to the tire. Wire harness: Stripped wire harness section 1.25 mm 2 or more ( in. 2 or more) If a wire harness which is too thin or some other thing is used to tie down the front passenger airbag assembly, it may be snapped by the shock when the airbag is deployed. This is highly dangerous. Always use a wire harness which is at least 1.25 mm 2 ( in. 2 ). To calculate the square of the stripped wire harness section: Square = 3.14 X (Diameter) 2 divided by 4 (1) While passing the wire harness through the installation holes indicated by arrows in the illustration, wind the wire harness around the tire. H20925 Width Inner Diam. H20926 (2) Position the front passenger airbag assembly inside the tire with the airbag deployment side facing inside. Tire size: Must exceed the following dimensions Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) Make sure that the wire harness is tight. It is very dangerous if looseness in the wire harness results in the front passenger airbag assembly coming free due to the shock from the airbag deployment. Always tie down the front passenger airbag assembly with the airbag deployment side facing inside. The tire will be marked by the airbag deployment, so use a redundant tire. 2312

32 RS38 SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY Battery (c) Check the functioning of the SST (See step 1(a) on page RS20 ). SST SST AB0158 Tires (5 or more) (d) Place tires. (1) Place at least 2 tires under the tire to which the front passenger airbag assembly is tied. (2) Place at least 2 tires over the tire to which the front passenger airbag assembly is tied. The top tire should have the wheel installed. H05001 (3) Tie the tires together with 2 wire harnesses. Make sure that the wire harnesses are tight. It is very dangerous if loose wire harnesses result in the tires coming free due to the shock from the airbag deploying. Place the SST connector and wire harness inside tires. Provide at least 1 m (3 ft) of slack for the wire harness. R05403 SST Battery Front Passenger Airbag Assembly 10 mm (33 ft) or more R09690 (e) Install the SST. Connect the connector of the SST to the front passenger airbag assembly connector. SST , To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tires. (f) Deploy the airbag. (1) Connect the red clip to the battery positive (+) terminal and the black clip to the battery negative () terminal. (2) Confirm that no one is within 10 m (33 ft) area around the tire which the front passenger airbag assembly is tied to. (3) Press the SST activation switch and deploy the airbag. The airbag deploys as the LED of the SST activation switch comes on. 2313

33 SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY RS39 R09687 (g) Dispose of the front passenger airbag assembly. The front passenger airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a front passenger airbag assembly with deployed airbag. Always wash your hands with water after completing the operation. Do not apply water, etc. to a front passenger airbag assembly with deployed airbag. (1) Remove the front passenger airbag assembly from the tire. (2) Place the front passenger airbag assembly in a plastic bag, tie the end tightly and dispose of it in the same way as other general parts disposal. R DEPLOYMENT WHENDISPOSING OF FRONT PAS SENGER AIRBAG ASSEMBLY DEPLOYED IN A COL LISION Dispose of the front passenger airbag assembly. The front passenger airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a front passenger airbag assembly with deployed airbag. Always wash your hands with water after completing the operation. Do not apply water, etc. to a front passenger airbag assembly with deployed airbag. (1) Remove the front passenger airbag assembly from the tire. (2) Place the front passenger airbag assembly in a plastic bag, tie the end tightly and dispose of it as the other general parts disposal. 2314

34 RS32 SUPPLEMENTAL RESTRAINT SYSTEM H21094 FRONT PASSENGER AIRBAG ASSEMBLY RS0BG06 INSPECTION 1. Vehicle not involved in collision: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM (a) Do a diagnostic system check (See page DI692 ). (b) Do a visual check which includes the following items with the front passenger airbag assembly installed in the vehicle. Check cuts, minute cracks or marked discoloration on the front passenger airbag assembly and instrument panel. H Vehicle involved in collision and airbag is not deployed: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM (a) Do a diagnostic system check (See page DI692 ). (b) Do a visual check which includes the following items with the front passenger airbag assembly removed from the vehicle. Check cuts, minute cracks or marked discoloration on the front passenger airbag assembly. Check cuts and cracks in wire harnesses, and for chipping in connectors. Check the deformation or cracks on the instrument panel and instrument panel reinforcement. If the instrument panel or instrument panel reinforcement is deformed or cracked, never repair it. Always replace it with a new one. For removal and installation of the front passenger airbag assembly, see page RS31 and RS41 and be sure to follow the correct procedure. H

35 SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY RS33 3. Vehicle involved in collision and airbag is deployed: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM (a) Do a diagnostic system check (See page DI692 ). (b) Do a visual check which includes the following items with the front passenger airbag assembly removed from the vehicle. Check the deformation or cracks on the instrument panel and instrument panel reinforcement. Check the damage on the connector and wire harness. If the instrument panel or instrument panel reinforcement is deformed or cracked, never repair it. Always replace it with a new one. 2308

36 SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY INSTALLATION RS41 RS0BJ05 Never use airbag parts from another vehicle. When replacing parts, replace them with new parts. For step 2 to 5, refer to page BO INSTALL FRONT PASSENGER AIRBAG ASSEMBLY Install the front passenger airbag assembly to the instrument panel with the 3 nuts. Torque: 6.0 N m (61 kgf cm, 53 in. lbf) Make sure that no foreign objects are trapped between the airbag bag and the module. Do not damage the strap when installing the module. If the front passenger airbag assembly has been dropped, or there are cracks, dents or other defects in the case or connector, replace the front passenger airbag assembly with a new one. 2. INSTALL NO. 2 SIDE DEFROSTER NOZZLE DUCT 3. INSTALL NO. 5 HEATER TO REGISTER DUCT 4. INSTALL DEFROSTER NOZZLE ASSEMBLY 5. INSTALL CENTER BRACKET H INSTALL INSTRUMENT PANEL (See page BO91 ) Install the 2 bolts to instrument panel reinforcement. Torque: 20 N m (205 kgf cm, 15 ft lbf) Make sure the front passenger airbag assembly is installed with the specified torque. When installing the instrument panel, take care that the airbag wire harness does not interfere with other parts and is not pinched between other parts. When installing the instrument panel box, carefully pull out the airbag wire harness from the glove compartment upper hole. 2316

37 RS42 SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY 7. CONNECT AIRBAG CONNECTOR (a) Connect the airbag connector. (b) Set the connector on the No. 1 under cover. (c) Install the No. 1 under cover to the lower No. 2 finish panel. (d) Install the glove compartment door (See page BO91 ). 8. INSPECT SRS WARNING LIGHT (See page DI692 ) H

38 SUPPLEMENTAL RESTRAINT SYSTEM REMOVAL FRONT PASSENGER AIRBAG ASSEMBLY RS31 RS0BF06 If the wiring connector of the SRS is disconnected and the ignition switch is at ON position, DTCs will be recorded. Never use the airbag parts from another vehicle. When replacing parts, replace them with new parts. 1. DISCONNECT AIRBAG CONNECTOR (a) Remove the glove compartment door. (b) Remove the No. 1 under cover from the lower No. 2 finish panel. When handling the airbag connector, take care not to damage the airbag wire harness. (c) Pull up the connector. (d) Disconnect the front passenger airbag connector. 2. REMOVE INSTRUMENT PANEL (See page BO84 ) 3. REMOVE CENTER BRACKET 4. REMOVE DEFROSTER NOZZLE ASSEMBLY 5. REMOVE NO. 5 HEATER TO REGISTER DUCT 6. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT H21418 H REMOVE FRONT PASSENGER AIRBAG ASSEMBLY Remove the 3 nuts, then remove the front passenger airbag assembly. Do not store the front passenger airbag assembly with the airbag deployment side facing downward. Never disassemble the front passenger airbag assembly. 2306

39 RS40 SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY RS0BI04 REPLACEMENT REPLACEMENT REQUIREMENTS In the following cases, replace the front passenger airbag assembly, instrument panel or instrument panel reinforcement. Case If the airbag has been deployed. If the front passenger airbag assembly has been found to be faulty in troubleshooting. If the front passenger airbag assembly has been found to be faulty during checking items (See page RS32 ). If the instrument panel has been found to be faulty during checking items (See page RS32 ). Replacing part Front passenger airbag assembly Front passenger airbag assembly Front passenger airbag assembly Instrument panel If the instrument panel reinforcement has been found to be faulty during checking items (See page RS32 ). If the front passenger airbag assembly has been dropped. Instrument panel reinforcement Front passenger airbag assembly For replacement of the front passenger airbag assembly, see page RS31 and RS41. Be sure to follow the correct procedure. 2315

40 SUPPLEMENTAL RESTRAINT SYSTEM H20061 RSCA OFF SWITCH RSCA OFF SWITCH INSPECTION RS95 RS0XJ01 1. INSPECT RSCA OFF INDICATOR LIGHT (a) Turn the ignition switch to ON. (b) Check that the RSCA OFF indicator light goes off after it comes on for 3 seconds. (c) Check that the RSCA OFF indicator light comes on after pressing the RSCA OFF switch approx. 2 seconds. 2. INSPECT RSCA OFF SWITCH CONTINUITY (a) Remove the LWR instrument panel finish panel (See page BO84 ). (b) Remove the RSCA OFF switch from the LWR instrument panel finish panel. (c) Inspect the continuity between the each terminals. OFF ON Switch position Tester connection Specified condition OFF SW (3) E (4) No continuity Hold ON SW (3) E (4) Continuity Illumination ILL+ (1) ILL (2) Continuity If continuity is not as specified, replace the RSCA OFF switch or bulb. E ILL SW ILL+ H

41 SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY RS43 SIDE AIRBAG ASSEMBLY COMPONENTS RS0T903 Headrest Armrest Cap Seatback Cover with Pad Armrest Hog Ring Headrest Support Seatback Frame Seatback Board 37 (380, 27) 21 (210, 15) Seat Cushion Assembly Armrest Bush 4.7 (48, 42 in. lbf) Side Airbag Assembly Lumber Support 21 (210, 15) Seat Cushion Inner Shield Seat Track Cover 43 (440, 32) Reclining Adjuster Inside Shield 42 (430, 31) 42 (430, 31) Seat Adjuster Assembly Front Seat Inner Belt Seat Track Cover 42 (430, 31) Seat Track Cover 42 (430, 31) Seat Track Cover 42 (430, 31) 43 (440, 32) Seat Cushion Outer Shield Front Seat Cushion Shield Lower Seat Cushion Shield N m (kgf cm, ft lbf) : Specified torque Nonreusable part H

42 RS48 SUPPLEMENTAL RESTRAINT SYSTEM DISPOSAL SIDE AIRBAG ASSEMBLY RS0VM01 When scrapping vehicles equipped with an SRS or disposing of the side airbag assembly always first deploy the airbag in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. Never dispose of a side airbag assembly of which airbag has not been deployed. The airbag produces a sizeable exploding sound when it deploys, so perform the operation outofdoors and where it will not create a nuisance to nearby residents. SST AB0152 When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool), perform the operation in a place away from electrical noise. SST When deploying an airbag, perform the operation at least 10 m (33 ft) away from the airbag assembly. The side airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling side airbag assembly with the deployed airbag. Always wash your hands with water after completing the operation. Do not apply water, etc. to a side airbag assembly with the deployed airbag. SST Battery 1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE HICLE Have a battery ready as the power source to deploy the airbag. (a) Check the function of the SST (See step 1(a) on page RS20 ). SST AB

43 SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY RS49 (b) Disconnect the side airbag connector. When handling the airbag connector, take care not to damage the airbag wire harness. H19942 (c) Install the SST. (1) Connect the connectors of the SST to the airbag connector. SST , To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. SST SST H19943 SST Battery 10 m (33 ft) or more (2) Move the SST at least 10 m (33 ft) away from the front of the vehicle. (3) Close all the doors and windows of the vehicle. Take care not to damage the SST wire harness. (4) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative () terminal. R13455 H19948 (d) Deploy the airbag. (1) Check that no one is inside the vehicle or within 10 m (33 ft) area around the vehicle. (2) Press the SST activation switch and deploy the airbag. The side airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling the side airbag assembly with the deployed airbag. Do not apply water, etc. to the side airbag assembly with the deployed airbag. Always wash your hands with water after completing the operation. When scrapping a vehicle, deploy the airbag and scrap the vehicle with the side airbag assembly still installed. 2324

44 RS50 SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY The airbag deploys as the LED of the SST activation switch comes on. 2. DEPLOYMENT WHEN DISPOSING OF SIDE AIRBAG ASSEMBLY When disposing of the side airbag assembly only, never use the customer s vehicle to deploy the airbag. Be sure to follow the procedure given below when deploying the airbag. Have a battery ready as the power source to deploy the airbag. (a) Remove the 2 nuts and side airbag assembly from the seatback assembly, then disengage the clamps. When storing the side airbag assembly, keep the upper surface of the airbag deployment side facing upward. H20967 Wire Harness Diameter Stripped Wire Harness Section AB0163 (b) Using a servicepurpose wire harness, tie down the side airbag assembly to the tire. Wire harness: Stripped wire harness section 1.25 mm 2 or more ( in 2. or more) If a wire harness which is too thin or some other thing is used to tie down the side airbag assembly, it may be snapped by the shock when the airbag is deployed. This is highly dangerous. Always use a wire harness for vehicle use which is at least 1.25 mm 2 ( in 2.). To calculate the square of the stripped wire harness section Square = 3.14 x (Diameter) 2 divided by

45 SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY RS51 (1) Install the 2 nuts to the side airbag assembly. H17493 (2) Wind the wire harness around the stud bolts of the side airbag assembly as shown in the illustration. H17497 H17499 (3) Position the side airbag assembly inside the tire with the airbag deployment direction facing inside. Tire size: Must exceed the following dimensions Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) Make sure that the wire harness is tight. It is very dangerous when a loose wire harness results in the side airbag assembly coming free due to the shock from the airbag deploying. Always tie down the side airbag assembly with the airbag deployment side facing inside. The tire will be marked by the airbag deployment, so when disposing of the airbag, use a redundant tire. Battery (c) Check the function of the SST (See step 1(a) on page RS20 ). SST SST AB

46 RS52 SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY Tires (5 or More) (d) Place the tires. (1) Place at least 2 tires under the tire to which the side airbag assembly is tied. (2) Place at least 2 tires over the tire to which the side airbag assembly is tied. The top tire should have the wheel installed. H17498 (3) Tie the tires together with 2 wire harnesses. Make sure that the wire harnesses are tight. It is very dangerous when loose wire harness results in the tires coming free due to the shock from the airbag deployment. Place the SST connector and wire harness inside tires. Secure at least 1 m (3 ft) of slack for the wire harness. R05403 SST Battery Side Airbag Assembly 10 m (33 ft) or more H17496 (e) Install the SST. Connect the connectors of the SST to the side airbag assembly connector. SST , To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire. (f) Deploy the airbag. (1) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative () terminal. (2) Check that no one is within 10 m (33 ft) area around the tire which the side airbag assembly is tied to. (3) Press the SST activation switch and deploy the airbag. The airbag deploys as the LED of the SST activation switch comes on. 2327

47 SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY RS53 H00544 (g) Dispose of the side airbag assembly. The side airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a side airbag assembly with the deployed airbag. Do not apply water etc. to a side airbag assembly with the deployed airbag. Always wash your hands with water after completing the operation. (1) Remove the side airbag assembly from the tire. (2) Place the side airbag assembly in a plastic bag, tie the end tightly and dispose of it as the other general parts disposal. H DEPLOYMENT WHEN DISPOSING OF SIDE AIRBAG ASSEMBLY WITH AIRBAG DEPLOYED IN COLLISION Dispose of the side airbag assembly. The side airbag assembly is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a side airbag assembly with the deployed airbag. Do not apply water etc. to a side airbag assembly with the deployed airbag. Always wash your hands with water after completing the operation. (1) Remove the side airbag assembly from the seat (See page BO105 and see step 2. on page RS48 ). (2) Place the side airbag assembly in a plastic bag, tie the end tightly and dispose of it as the other general parts disposal. 2328

48 SUPPLEMENTAL RESTRAINT SYSTEM Cross Section H16230 SIDE AIRBAG ASSEMBLY RS47 RS0LB04 INSPECTION 1. Vehicle not involved in collision: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM (a) Do a diagnostic system check (See page DI692 ). (b) Do a visual check which includes the following item with the seatback assembly installed in the vehicle. Check that there are no cuts or frayed in seams and outside of seatback cover. 2. Vehicle involved in a collision and airbag is not deployed: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM (a) Do a diagnostic system check (See page DI692 ). H20964 (b) Do a visual check which includes the following items with the seatback assembly removed from the vehicle. Check cuts, tears and cracks of the side airbag assembly. Check cuts and cracks in wire harness, and chipping in connectors. Check cuts and cracks of the side airbag bracket. For removal and installation of the seatback assembly, see page BO105 and BO1 17. Be sure to follow the correct procedure. 3. Vehicle involved in a collision and airbag is deployed: INSPECT SUPPLEMENTAL RESTRAINT SYSTEM (a) Do a diagnostic system check (See page DI692 ). (b) Do a visual check which includes the following items with the seatback assembly removed from the vehicle. Check the seatback installation part of the seat adjuster. Check the damage to the connector and wire harness. For removal and installation of the seatback assembly, see page BO105 and BO1 17. Be sure to follow the correct procedure. If the seat adjuster is deformed, never repair it. Always replace it with a new one. 2322

49 SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY INSTALLATION RS55 RS0VN01 Never use airbag parts from another vehicle. When replacing parts, replace them with new parts. 1. INSTALL LUMBER SUPPORT Install the lumber support with the 2 bolts. 2. INSTALL SEATBACK FRAME (a) Install the seatback cover with pad to the seatback frame. H04468 (b) (c) Install new hog rings, clamps and the 2 bolts. Torque: 4.7 N m (48 kgf cm, 42 in. lbf) Install the 2 headrest supports. H INSTALL SEATBACK ASSEMBLY (a) Place the airbag connector along the inner seat adjuster, and then install the RH reclining adjuster inside shield so that the connector is placed in between. H

50 RS56 SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY H19941 (b) Install the seatback assembly with the 4 bolts. Torque: 43 N m (440 kgf cm, 32 ft lbf) Make sure that the seatback assembly is installed to the specified torque. If the seatback assembly has been dropped, or there are cracks, dents or other defects in the case or connector, replace the seatback assembly with a new one. When installing the seatback assembly, take care it is not to be pinched between other parts. (c) Install new hog rings. (d) Hang the hook. (e) Connect the connectors. 4. INSTALL ARMREST Torque: 37 N m (380 kgf cm, 27 ft lbf) 5. INSTALL HEADREST H INSTALL SEAT CUSHION ASSEMBLY (a) Install the seat cushion assembly with the 4 bolts. Torque: 21 N m (210 kgf cm, 15 ft lbf) (b) Engage the wire harness clamp. H INSTALL FRONT SEAT CUSHION SHIELD Install the seat cushion shield with the screw. H