SCREAMIN' EAGLE PRO TC 103 (1690 CC) STAGE 3 KIT

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1 -J0 REV SCREAMIN' EAGLE PRO TC 0 (0 CC) STAGE KIT GENERAL Kit Number -0B (Black) and -0B (Silver) Models For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of (English only). Additional Parts Required This kit requires the separate purchase of a SE high flow air cleaner kit. See SE Pro catalog for available kits. This kit also requires the separate purchase of the Cam Drive Retention Kit (-0) and Cam Service Gasket Kit (0- C) which are available from a Harley-Davidson dealer. Separate purchase of Cam Spacer Kit (-0) is recommended. This kit contains five different spacers to achieve proper sprocket alignment. See appropriate sections in service manual for the special tools required to install this kit. Proper installation of this kit also requires ECM recalibration using EFI Race Tuner Kit. Refer to Screamin' Eagle Pro Catalog or contact a Harley-Davidson dealer. The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00a) NOTE This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer. Kit Contents See Figure to Figure, and Table to Table. NOTES This kit is intended for High Performance or Racing applications only and is not legal for sale or use on pollution controlled motor vehicles. This kit may may reduce or void the limited vehicle warranty. Engine related performance parts are intended for the experienced rider only. REMOVAL Prepare for Service. Position motorcycle on a suitable lift. NOTE If vehicle is equipped with Harley-Davidson Smart Security System, see owner's manual for instructions to disarm the system.. Remove seat according to the instructions in the service When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (000a). Remove fuel tank according to the instructions in the service. Remove main fuse. Refer to service manual for your motorcycle. Remove Engine Components. Remove existing air cleaner assembly. Refer to AIR CLEANER REMOVAL in service. Remove existing exhaust system. Refer to EXHAUST SYSTEM REMOVAL in service. Disassemble engine top end and cam plate assembly. Refer to appropriate ENGINE sections in service. Remove existing clutch diaphragm spring. Refer to CLUTCH REMOVAL in service INSTALLATION Install Engine and Clutch Components. See Figure. Inspect camshaft needle bearings () and replace if necessary.. See Figure through Figure. Assemble cams to cam plate, performance valve springs to cylinder heads and engine top end using parts from kit. Refer to appropriate ENGINE sections in service. Install clutch diaphragm spring from kit. Refer to CLUTCH INSTALLATION in service. Install exhaust system. Refer to EXHAUST SYSTEM INSTALLATION in service. Install air cleaner assembly. Refer to AIR CLEANER INSTALLATION in service Final Assembly. Install main fuse. Refer to service manual for your motorcycle.. Install fuel tank according to the instructions in the service -J0 of

2 . Install seat according to the instructions in the service After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (0000b). Download the new ECM calibration using EFI Race Tuner Kit and Interface Box supplied with kit. Refer to Screamin' Eagle Pro Catalog or contact a Harley-Davidson dealer.. Start and run engine. Repeat several times to verify proper operation. Operation Refer to BREAK-IN RIDING RULES in the Owner's Manual for instructions to break-in the motorcycle. You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00b) -J0 of

3 SERVICE PARTS is0c Figure. Service Parts: Screamin' Eagle Pro TC 0 (0 cc) Stage Kit Table. Service Parts Table: Screamin' Eagle PRO TC 0 (0 cc) Stage Kit. Cylinder assembly, black () (used in kit -0). Cylinder assembly, silver () (used in kit -0) Piston () Piston ring set () Piston pin () Piston pin circlip () Gasket, cylinder head () O-ring, cylinder base () Performance valve spring kit A Notes: Piston Kit (-0B) includes items through. is also included in Engine Overhaul Gasket Kit (0-B). For valve spring components ( ) refer to instruction sheet J0. -J0 of

4 is0c 0 Figure. Service Parts: Screamin' Eagle Pro TC 0 (0 cc) Stage Kit Table. Service Parts: Screamin' Eagle Pro TC 0 cubic inch (0 cc) Conversion Kit Gasket, rocker cover base () -A Breather assembly () 0-0A Gasket, rocker cover top () -A 0 Baffle assembly () 0000 Gasket, tappet cover () -B Seal, EFI intake () (Not Shown) -B O-ring, middle push rod cover () A Seal, map sensor () (Not Shown) O-ring, lower push rod cover () A Perfect fit pushrods kit, (+0.00 inch) 0-0 O-ring, upper push rod cover () O-ring, rocker arm support () Breather bolt () 0 00 Notes: Breather assembly 0-0A includes through 0. s through are included in Upper End Overhaul Kit (0-B) and items and, Figure. -J0 of

5 is00a Figure. Service Parts: Screamin' Eagle Pro TC 0 (0 cc) Stage Kit 0 Gasket, cam cover Washer Capscrew, flanged Retaining ring Camshaft, front, SE-E Camshaft, rear, SE-E Table. Service Parts: Screamin' Eagle Pro TC 0 (0 cc) Stage Kit Bearing, needle () (must be purchased separately, if needed) O-ring, oil pump to cam plate O-ring, cam plate to crankcase () Interface box, (VCI), Super Tuner (not shown) -A 0 0-0B Notes: Cam Drive Retention Kit (-0) includes and. s,, and are included in Cam Service Gasket Kit (0- C). s and available in Cam Kit (-0). -J0 of