SOFTAIL SADDLEBAG KIT

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1 -J0 REV SOFTIL SDDLEG KIT GENERL Kit Number 0-00 For model fitment information, please see the P& Retail Catalog or the Parts and ccessories section of (English only). dditional Parts Required For - FLSTF and FST models: Separate purchase of Directional Relocation Kit - is required. Installation of this kit with the following seats requires the use of Spacer Kit 0-0, which is available from a Harley- Davidson dealer. Diamondback seats Seats with rider backrests Stock Fat oy seat Stock FLSTC seat Stock FSTC seat Stock FSTC sissy bar (00- only) Sundowner and double bucket seats ny other seats that contact lid of saddlebag LOCTITE Threadlocker and Sealant - lue ( -) is available from a Harley-Davidson dealer. Spacer Kit 0-0 is not required if installing the kit with Harley-Davidson detachable sissy bar sideplates. For Softail models equipped with Wide Tire Kit: Use the hardware supplied in that kit. F models use Wide Tire Kit -00 FL models use Wide Tire Kit 0-00 Kit Contents See Figure, Table and Figure, Table. Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00a) Maximum saddlebag weight capacity is pounds (. Kg) for each bag. Federal Motor Vehicle Safety Standard (FMVSS) 0 requires motorcycles to be equipped with rear and side reflectors. e sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00b) Proper installation of this kit requires that tasks be completed for one side of the motorcycle first before continuing to the opposite side. INSTLLTION For FSTSSE : The decorative fender rail strip must first be removed. The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00a) This instruction sheet references Service Manual information. Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer. -J0 of

2 and Length 00 -/ in. -/ in. -/ in. 0 -/ in. in. -/ in. -/ in. -/ in. Table. Wide Tire Kit Screws (/-) Wide Tire Kit 0-00, Hardware Kit -00 Wide Tire Kit -00, Hardware Kit -00. See Figure. Install saddlebag using screw (from wide tire kit) (), washer () and nut ().The screws are installed from inside to outside of fender. If you do not have the appropriate screw from the Wide Tire Kit, it can be purchased from a Harley-Davidson dealer. is0. Screw (). Washer (). Nut () Figure. Install Hardware (FLST) is0. Screw (). Washer (). Nut () Figure. Remove Hardware (FST) with Wide Tire Kit. See Figure. Remove and discard stock screws () and washers () from fender support. utton head screws from wide tire kit must be installed with button heads on inside of fender. Fastener contact with tire can lead to premature tire failure, which could result in death or serious injury. (00b). See Table. Determine appropriate screw from Wide Tire Kit. torque could result in damage to saddlebags. (000c). Tighten all saddlebag hardware to ft-lbs (0 Nm).. Install reflectors on saddlebag. Refer to "Install Reflectors" without Wide Tire Kit Refer to Table to determine appropriate front and rear screws to install.. See Figure. Remove and discard stock screws () and washers () from fender support.. See Figure. ttach front of saddlebag () to fender as follows: a. Without Spacer Kit: Use screw (), washer () and nut (). Hand-tighten to keep in place. b. With Spacer Kit: Use screw (), washer (), nut () and spacer (). Hand-tighten to keep in place.. ttach rear of saddlebag () to fender as follows: FLST models: a. Without Spacer Kit: Use screw (), washer () and acorn nut (). Hand-tighten to keep in place. b. With Spacer Kit: Use screw (), washer (), acorn nut () and spacer (). Hand-tighten to keep in place. -J0 of

3 FST models: a. Without Spacer Kit: Use screw () and washer (). The screw threads into the insert in the license plate bracket (). Hand-tighten to keep in place. b. With Spacer Kit: Use screw (), washer () and spacer (). Hand-tighten to keep in place. If the saddlebag hanger contacts the rear turn signal, it will be necessary to loosen the turn signal and adjust to allow clearance with the saddlebag hanger as follows: Loosen the turn signal mount screw - turns. djust rearward to allow approximately / in. of clearance between the turn signal and the saddlebag hanger. Tighten the turn signal mount screws. torque could result in damage to saddlebags. (000c). Tighten all saddlebag hardware to ft-lbs (0 Nm). Check that front screws have at least one thread exposed beyond the nut after proper torque has been applied.. See Figure. Slip thread protector () over end of front screw ().. Install reflectors on saddlebag. Refer to "Install Reflectors" 00 and Later Softails without Rigid Mount Sissy ar S Refer to Table to determine appropriate front and rear screws to install. Installation of 00 and FSTC models require the use of Spacer Kit See Figure and Figure. Remove and discard stock screws () from fender support (). is00 is00. Screw. Fender support Figure. Fender Support Hardware (00 FST/S/ Shown). Without Spacer Kit: See Figure. Install front and rear of saddlebag with screw (, ) and washer (). Hand-tighten to keep in place. With Spacer Kit: Install front and rear of saddlebag with screw (, ), washer (), and spacer (). Hand-tighten to keep in place. torque could result in damage to saddlebags. (000c). Tighten all saddlebag hardware to ft-lbs (0 Nm).. Install reflectors on saddlebag. Refer to "Install Reflectors" 00 and Later Softails with Rigid Mount Sissy ar Refer to Table to determine appropriate front and rear screws to install.. See Figure and Figure. Remove and discard stock screws () from fender support ().. Without Spacer Kit: See Figure. Install front and rear of saddlebag with screw (, ) and washer (). Hand-tighten to keep in place. With Spacer Kit: Install front and rear of saddlebag with screw (, ), washer () and spacer (). Hand-tighten to keep in place. torque could result in damage to saddlebags. (000c). Tighten all saddlebag hardware to ft-lbs (0 Nm).. Screw. Fender support Figure. Fender Support Hardware (00 FLSTF Shown) -J0 of

4 ccessory Combination No Sissy ar Sideplates and no Spacer Kit No Sissy ar Sideplates with Spacer Kit P/N 0-0 Rigid Mount Sissy ar Sideplates and no Spacer Kit Rigid Mount Sissy ar Sideplates with Spacer Kit P/N 0-0 Detachable Sissy ar Sideplates Model Fitment Number of washers to use Table. Front and Rear Fender Support Screws Front Screws and Washers (/Size) Not sold separately -/ in. -/ in. 0 -/ in. -/ in. Number of washers to use Rear Screws and Washers (/Size) 0 -/ in. -/ in. -/ in. Not sold separately -/ in. Check that the screws are approximately flush with the inside surface of the fender bracket nut after proper torque has been applied. Screws should not extend beyond the fender bracket by more than 0. in. (. mm) to ensure adequate tire clearance. Screws should also not be shorter than 0. in. (. mm) below the inside surface of the nut. Recheck screw length and number of washers if either of these cases is observed.. Install reflectors on saddlebag. Refer to "Install Reflectors" Install Reflectors (ll Softail ) Federal Motor Vehicle Safety Standard (FMVSS) 0 requires motorcycles to be equipped with rear and side reflectors. e sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00b). See Figure and Figure. Position reflector mount on lower right corner of saddlebag.. Mark holes on saddlebag with pen (or other appropriate tool).. Using soapy water, clean the surface where reflector will be installed.. llow the surface to dry completely before continuing. -J0 of

5 . Using appropriate tool, make two / in. holes in saddlebag.. Install reflector mount on saddlebag using two push nuts.. Remove adhesive backing from reflector and install on mount.. Let the adhesive cure for at least hours at no less than 0 F ( C). Install Opposite Saddlebag fter completing the installation for one side of the motorcycle, repeat the same tasks to install the saddlebag and reflector on the opposite side. Fender Support Screws See Table to determine the front and rear fender support screws and washers for different accessory combinations. MINTENNCE Docking Point Screws torque could result in damage to saddlebags. (000c) fter 00 miles of on road use with the saddlebags installed, it is necessary to check the torque on the saddlebag mounting screws. Check to make sure the torque is still ft-lbs (0 Nm). Tighten screws if necessary. Saddlebag Docking Points In time, the docking points may wear, causing the lower front support brackets to become loose. The fit may be tightened using the following procedure:. Loosen docking point hardware.. Rotate docking points clockwise approximately degrees.. Tighten docking point hardware to ft-lbs (0 Nm). This procedure can be repeated up to three times before replacement of the docking points is recommended. Saddlebag Care For saddlebags with lid snaps, it will be necessary to oil the snaps periodically. Smear a drop of motor oil into the female side of the snap, being careful not to get any of the oil on the leather. Oil the snaps every two to three weeks. pply the Genuine Leather Dressing (-V) included with the saddlebag according to the instructions in the leather care kit. -J0 of

6 SERVICE PRTS is00 0 C 0 Figure. Service Parts: Softail Saddlebag Kit (Installation Shown on FLST, FST) Table. Service Parts: Softail Saddlebag Kit ( FLST, FST) Saddlebag, right -00 Push nut, reflector () Saddlebag, left (Not Shown) -00 Reflector () -00 Screw, front () See Table ezel assembly, R.H./L.H. -00 Washer, / in. () 00H Lock assembly (includes locks, keys) -00 Locknut, /- () Service Kits: Spacer Spacer Kit (includes s,, ) 0-0 Screw, rear () See Table Reflector Kit (includes s 0,, ) 0-0 corn nut () s mentioned in text, but not included in kit: Lockwasher, / in. () 0 FLST rear fender Thread protector () Not Sold Separately FST rear fender 0 Mount, reflector () C License plate bracket assembly -J0 of

7 is Figure. Service Parts: Softail Saddlebag Kit (Installation Shown on 00-Later FLST, FST) Table. Service Parts: Softail Saddlebag Kit (00-Later FLST, FST) Saddlebag, right -00 ezel assembly (R.H./L.H.) -00 Saddlebag, left (Not Shown) Lock assembly (includes locks and keys) -00 Screw, front () See Table for quantity Service Kits: Washer, / in. () See Table for quantity Spacer Kit (includes s,, ) 0-0 Screw, rear () See Table for quantity Reflector Kit () (includes s,, ) 0-0 Spacer () s mentioned in text, but not included in kit: Mount, reflector () FLST rear fender Push nut, reflector () FST rear fender Reflector () -00 -J0 of

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