How To Make A Plant Power Plant More Efficient

Transcription

1 PROFINET On the way to Industrie 4.0 siemens.de/tia

2 Industrie 4.0 Initiatives around the world focusing on the Future of Manufacturing Industrial Internet Consortium Production 2030 Catapult Programme Association pour l'industrie du futur Fabbrica Intelligente FIMECC Smart Industry Industrie 4.0 Industrie 4.0 Manufacturing Industry Innovation 3.0 Strategy Productivity 4.0 Vanguard Initiative Made in China 2025 "Make in India" Digitalization and Smart City Smart Nation

3 Only a holistic automation approach including the whole value add chain will yield sustainable competitiveness Production execution Services Product design Production engineering Production planning Seite 3 Digital Factory / Factory Automation

4 In order to remain competitive manufacturing companies need to achieve enormous improvements in their processes Reducing the time to market Enhancing flexibility Increasing Quality Increasing efficiency Shorter innovation cycles More complex products Larger data volumes Individualized mass production Volatile markets High productivity Closed loop quality processes Traceability and integrated genealogy Energy efficiency and resource efficiency as key competitive factors Product and production integrated Flexible production Full process transparency Optimized production resources Seite 4 Digital Factory / Factory Automation

5 Totally Integrated Automation the basis for future industrial concepts Customer requirements IT Level PLM MES Services Consistent data management Teamcenter / NX SIMATIC IT Plant Cloud Services Global standards Uniform interfaces for hardware and software Totally Integrated Automation Integrated Engineering Industrial Data Management Industrial Communication Industrial Security Safety Integrated Seite 5 Digital Factory / Factory Automation

6 The portfolio for the Digital Enterprise with efficient interoperability of all automation components Product Lifecycle Management and Enterprise Resource Planning Added value in all automation tasks Management Product design Product data management Production planning ERP Integrated Engineering Totally Integrated Automation Manufacturing Execution System Operations Totally Integrated Automation Portal SCADA System Energy Management Control Engineering Framework rol Controller HMI IPC Communication Motion Control CNC Field Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls Industrial Data Management Industrial Communication Industrial Security Safety Integrated Seite 6 Digital Factory / Factory Automation

7 Powerful networks Bandwidth Real time Usability New requirements Corporate level Cloud Production level Production Network Energy management Field level Condition monitoring PROFINET - One Standard that covers all requirements already!

8 What is PROFINET? PROFINET is the open Industrial Ethernet standard from PROFIBUS & PROFINET International (PI), Vendor neutral PROFINET is based on Industrial Ethernet PROFINET utilizes TCP/IP and IT-Standards PROFINET is Real-Time Ethernet PROFINET allows seamless integration of fieldbus systems

9 Automation Structure Network standard Ethernet High transmission rate Wireless Flexible topologies Fieldbus standard PROFIBUS High-speed IO communication Safety Diagnostics

10 PROFINET is more Flexibility Flexibility Tailor-made plant concepts Industrial Wireless LAN Safety Redundant Ring Networks Big Data Backbone Line Flexible topologies Open standard Web tools Expandability Fieldbus Integration Tree Star Wireless communication (IWLAN) Maximum flexibility enables tailor-made machine and plant concepts

11 PROFINET offers more possibilities! Efficiency Controller Controller Diagnostic Data Webcam Optimum utilization of resources PROFINET Safety Data IO-Data One cable for all purposes Device/network diagnosis PROFIsafe Switch TCP/IP-Data (Web, Engineering, ) Easy Multimaster cablingsystem IO-Device IO-Device Redundant Network Structure on IO-System Easy cabling IO-Device IO-Device Fast device replacement Access Point Ruggedness/stability Client Module IO-Device Controller Maximum efficiency ensures optimal utilization of resources

12 Diagnostic Besides Proven Fieldbus diagnostic, well known Diagnostic...use of Standard-Ethernet-Diagnostic SNMP (Simple Network Management Protocol) integrated in the Devices Possibility to integrate into Network level on Plant Asset Management Free Diagnostic Tools like PRONETA, Smartphone Apps available...on top we offer... Simple error localization with Topological View Web diagnostic running on the controller even with user defined WebPages!

13 Welcome to the Digitalization concepts WAN Firewall VPN SCADA OPC-Communication Firewall VPN ERP 10GBit MES Firewall VPN HMI 1. Web Access, flexible remote service, built in - no additional cost required 2. Safety integrated, Wireless. Now even Chinese national standard CB/T. 3. Firewall and Security in all levels of automation, engineering integrated in TIA-Portal. 4. Diagnostic and Asset Management integrated in the PROFINET standard, free tools available for trouble shooting 5. Increased flexibility due to modular machine concepts and flexible network structures (star, ring, line) 6. Cloud Services. 7. High bandwidth allows to be a backbone for Big Data 8. Ready for Industrie 4.0 or IIOT 9. Fast Controller Controller communication without programming (1440 Bytes within 1ms) in realtime 10. Profiles to be open like PROFIsafe, PROFIenergy, PROFIdrive

14 PROFINET is 100% Ethernet PROFINET is the Industrie 4.0 Backbone PROFINET is Ethernet PROFINET is the open Industrial Ethernet standard from PROFIBUS & PROFINET International (PI), Vendor neutral PROFINET is based on Industrial Ethernet and utilizes TCP/IP and IT-Standards even redundant (MRP) and Wireless real-time integration PROFINET is Real-Time Ethernet with cycle times as fast as 31.25µs Controller One Standard for all application Safety Application, even Wireless The answer PROFIsafe Energy management for Plant Transparency The answer PROFIenergy Drive Applications The answer PROFIdrive PROFINET allows seamless integration of fieldbus systems, Investment protection PROFINET The Industrie 4.0 Network OPC UA Big Data Plant Transparency with integrated Diagnostic and Energy Profile Devices PROFIdrive PROFINET completely for all Applications - Factory and Process Automation, Drives and Safety