How To Be A Successful Businessperson
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2 Table of contents everything at a glance Table of contents 3
3 A tradition of trend-setting Innovations with an impact WE POINT THE WAY AHEAD - KONRAD SCHÄFER Image 5 Our innovative solutions have been appreciated by leading international automobile manufacturers for over 110 years. Back then, the effective application of electrical motors to drive machines was sufficient to meet customer demands in accelerating the construction of cast models, school models, shapes and chill moulds. Thanks to ground-breaking technologies and ideas, our group has become one of the leading mould and model builders in Europe. Customers in the automotive and aviation industry benefit from our expertise to further refine their products. Today our customers benefit from the use of state-of-the-art CAD/CAM and measuring technologies in the production of functional cubes and environmental cubes, design models, data control models, checking fixtures, galvano models and prototype parts. We offer an extensive range of system solutions: from the planning and design/construction engineering right through to the finished product at our facilities in Osnabrück, Ingolstadt and Mühlhausen. Our common goal is to optimise the value creation chain by minimising development costs and reducing development periods.
4 Shaping the future Design with a system The future of the automobile starts in our design studio. Here, pioneering visions take concrete shape in the form of hand scribbles, renderings, two and three-dimensional CAD representations, proportional models and presentation models. In this way, designers ideas are clearly conveyed and can be technologically evaluated at a very early stage of Illustrative - KONRAD SCHÄFER the development chain. And since design is about more than just shape, our design studio can reproduce the ergonomics, haptics, sound, heritage, material and colour of the desired product. Ideas/design/concepts 7 Design is much more than the shape of a vision. Design can be seen, felt, heard and smelt.
5 Our experts attach great importance to every detail, no matter how small. This is how perfectly formed serial products and future studies are created. Painstaking creation IMAGINATIVE - KONRAD SCHÄFER A wealth of detail with a future Ideas/design/concepts 9 Details are crucial to every technological or visual development. After all, you can only be sure of achieving ultimate success if you pay close attention to the shape, consistency and technical specifications of the material used from the very beginning. Using sophisticated measuring techniques and highly descriptive representational methods, we provide our clients with reliable information. Our specialists have their sights set on the technological and visual fine points of the desired products from the start. And our staff have the necessary expertise to be able to allow for alternative drive forms, too - such as electric drive for example.
6 In permanent flux An exchange of information with the guarantee of success Innovative - KONRAD SCHÄFER Contemporary design engineering requires a continuous exchange of information. Thanks to state-of-the-art data transmission systems, the information provided by our customers flows swiftly and securely within our departments. The latest software systems such as CATIA and Tebis are used in development and design engineering. We support our customers from the idea through to the finished product and incorporate their wishes and ideas in the process at every stage. Development 11 Thanks to the use of state-of-the-art technologies we allow your visions to take perfect shape.
7 Effective shaping Technology with precision Visionary - KONRAD SCHÄFER We use several 5-axis portal-type milling machines for the precise processing of component assemblies, moulds and checking fixtures. We also offer high-speed machining facilities. Our extensive range is rounded off with our 3-axis CNC machines and mechanical production facilities. CNC programming is handled using the software Work NC and Tebis. All CNC machines run in DNC mode and are networked with each other as well as with the CAD departments. Our modern machine set-up allows us to process parts weighing up to a total of 10 tons. Realisation 13 Consistent networking of all workplaces in development and production maximises process efficiency.
8 A reliable fit Precision in a new dimension Our modern machines offer impressive diversity and state-of-the-art control. This enables us to machine large and small pieces to the level of precision specified by construction designers in their data. A special software monitors every stage of the process, even registering the most minute deviations from the design scheme. Precise - KONRAD SCHÄFER This puts the level of precision of the finished products in a whole new dimension. Realisation 15
9 Leading craftsmanship Production based on specialist expertise We take craftsmanship in model construction very seriously. Our staff have the necessary expertise to handle all stages of the production process. This starts with vacuum lamination and includes welding, finishing and final paintwork application. Highly skilled - KONRAD SCHÄFER Since we handle all production processes under one roof, we are able to eliminate frictional losses virtually entirely. We also give our customers the opportunity to feed their own requests into production at any stage. Realisation 17 Our staff are proficient in all production techniques, including welding, finishing and painting.
10 Perfectly shaped composition Showcase design Visual ideas require a palpable model to become reality. Designers need tangible contours to be able to optimise visible exterior and interior parts. Design models offer a way of creating new components or vehicles. Stylish - KONRAD SCHÄFER In the field of design models we offer our customers comprehensive solutions: from concept development and construction design through to the manufacture of design models and complete data management. Design models 19 Designers need tangible contours in order to be able to optimise visible exterior and interior parts.
11 With our data control models we make our customers success visible and measurable. Measuring success Progressive - KONRAD SCHÄFER Valuable data Data control models 21 With our data control models we make our customers success visible and measurable. This is not least due to our wide range of services in this area. One requirement for achieving absolute precision is the permanent control of data supplied throughout all stages of development. We look after the entire data management operation for our customers. In doing so we take care of concept drafting and design engineering as well as manufacture, inspection and installation of all the necessary components. The whole process is concluded with an attractive, clearly structured presentation of the data.
12 Model calculation Shaping control Our team realises cubes for all stages of the design and development process. This enables our customers to monitor the data they supply early on at every stage - from concept development and design engineering through to serial production maturity. Our sophisticated measuring techniques, presented in a highly informative manner, ensure that our customers always have all the required information. Critical - KONRAD SCHÄFER We offer data management and produce functional cubes for the entire vehicle, manufacture environmental cubes for complete vehicles and instrument panels. Cubing 25 We contribute to the capacity of our customers in the automotive and aviation industry to consistently refine their products.
13 Our sophisticated measuring techniques allow customers to see the success of their developments at an early stage. Permanent verification Versatile - KONRAD SCHÄFER Development with a control function Cubing 27 The use of environmental cubes in our group of companies helps customers advance their own developments even more effectively. Our simulated body shells allow all mountable serial production parts to be tested, ensuring that potential errors are avoided at an early stage. Our functional cubes provide customers with significant data on the status of their developments. They contribute to an effective reduction of development time as well as ongoing quality improvement.
14 Our models provide reliable information on vehicle geometry, design and Trim parts. Clear-cut anticipation High-precision - KONRAD SCHÄFER Development with cost control Cubing 31 Our customers benefit from our expertise when developing their products. Our qualified team has the knowhow required to be able to manufacture according to individual customer specifications. Our measuring techniques give our partners all the information required to effectively advance their developments on an economically viable basis. This guarantees targeted cost control from the outset.
15 Our specialists have the empathy required to be able to handle a diverse range of different surfaces and materials. Testing authenticity Experienced - KONRAD SCHÄFER Production with the right instinct Leather-covering models 33 High-quality leather-covering models give a sense of modern cockpit fittings, helping to demonstrate various surfaces. The look and feel have to be perfect before tool-making can begin. Those who wish to meet the high quality standards of the automotive industry have to be able to manufacture to a high degree of precision. As well as being highly skilful, our experts are sensitive to a wide range of different surfaces. In the area of leather-covering models we offer concept drafting, construction design and manufacture.
16 Feel the impact Control with all senses Thanks to our high-quality leather-covering models, experts from the automotive industry can try out early on how the material will look and feel in the subsequent vehicle. This enables them to draw reliable conclusions as to the properties and sense of quality conveyed by the interior. After all, in addition to functionality it is the sensory impact of all cockpit components which is important. Our perfectly fitting leather-covering models faithfully reproduce the original, bringing to life what designers and Form comes to life - KONRAD SCHÄFER Leather-covering models 35 construction engineers create by computer animation. It is our leather-covering models which allow the subsequent effect of the materials used to be predicted.
17 Optimising knowledge Precision with commitment Elaborate components can only be produced based on precise, binding specifications. Our customers benefit from our sound expertise in model construction and the production of measuring jigs and checking checking fixtures. Empathetic - KONRAD SCHÄFER Here we are engaged in continuous dialogue with our partners in the automotive and aviation industry. With them we strive for absolute precision. Control gauges/measuring jigs 37 What unites us with every single customer is the pursuit of absolute precision.
18 Perfectly challenging Components with a concept The ideas and wishes of our customers determine the way we work. For every stage of the process we make precisely the test gauge required to test each part - down to the last detail. Day by day we take on the fresh challenge of seeking out perfect solutions. Perfectionist - KONRAD SCHÄFER In the field of test gauges we meet all our clients requests from concept drafting to construction design, manufacture, inspection and Measurement Systems Analysis (MSA). Control gauges/measuring jigs 39
19 In the area of lighting technology we offer comprehensive solutions and can also provide the relevant control units and remote control systems on request. Brilliant - KONRAD SCHÄFER Shedding light in all directions Unique specimens for added value Light technology 41 For our customers we produce extensive lighting systems for front, rear and other lighting units for every type of vehicle - from design models to cubes, data control models and presentation models. Thanks to our broad repertoire of production techniques we are able to use rapid prototyping, casting or milling techniques to produce unique specimens tailored individually to our customers needs. Surfaces and colouring are chrome vapour deposited or matt-finished, according to specifications. If required we produce all lights for fully functioning operation and fit them with the respective control units and remote controls. All products are available as tabletop models or can be installed in the various vehicles.
20 Perfecting ideas Techniques with speed We use rapid prototyping in order to gain an impression of the finished product at a very early stage of development. In doing so we take into account all our clients requests and produce complex models with a high-end paint finish. High-speed - KONRAD SCHÄFER Rapid prototyping 43 With our rapid prototyping technique we convert existing CAD data directly into moulded parts without the need for manual processing.
21 Since our customers have high aspirations, we ensure our staff are able to perform to the very highest level. High-quality - KONRAD SCHÄFER Expanding dimensions A broad range with an individual touch Aviation industry 45 For our partners in the aviation industry we develop manufacturing equipment according to individual specifications and demands. We ensure that our staff are able to respond to the constantly growing demands in this area. Ongoing training ensures that they are in a position to accomplish outstanding feats for our customers. With their specialist knowledge, our staff cover the entire range of manufacturing equipment from concept development to construction design and production.
22 Ongoing improvement Quality assurance to the highest standards Well-known automobile manufacturers opt for the high level of quality assurance provided by our group of companies. And we constantly endeavour to refine our high standards in the area of measuring techniques and their presentation. For this reason, the reactions of our customers are both a confirmation and an incentive for us. BMW AG certified our group of companies for the use of an information management system, for example. And we Quality-conscious - KONRAD SCHÄFER Quality assurance 47 successfully passed an audit by Daimler-Benz Aerospace. Our company is certified according to DIN ISO 9001:2008. Well-known automobile manufacturers place their trust in our rigorous standards when it comes to quality assurance.
23 Success unites Our customer references AIRBUS faurecia Johnson Controls Premium Aerotec Audi Fokker aero Lamborghini RECTICEL BENTELER FORD MAGNA Rolls Royce BMW GROUP GALVANOFORM MERCEDES BENZ SEAT BORBET Jaguar / möller Tech SKODA DURA Land Rover peguform Volkswagen Konrad Schäfer GmbH Brückenstr Osnabrück Phone +49 (0) Fax project management +49 (0) Fax headquarters +49 (0) info@konrad-schaefer.de Schäfer Modell- und Formenbau GmbH & Co. KG GroSSburschlaer Weg Mühlhausen Phone +49 (0) Fax +49 (0) Schaefer-mhl@t-online.de KS Pollmann GmbH Stammhamer Weg Böhmfeld Phone +49 (0) Fax +49 (0) gp.gmbh@t-online.de SCHÄFER and KS Pollmann are companies belonging to INDUS HOLDING AG.
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