Section 11 - System Diagrams

Size: px
Start display at page:

Download "Section 11 - System Diagrams"

Transcription

1 Section 11 System Diagrams Page 11-1 Section 11 - System Diagrams Section Contents Page Overview Flow Diagram, Air Intake System Flow Diagram, Cooling System Flow Diagram, Exhaust System Flow Diagram, Fuel System Fuel System Operation Flow Diagram, Lubricating Oil System Assembly Diagram, Raw Water Piping

2 Page 11-2 Section 11 System Diagrams THIS PAGE INTENTIONALLY LEFT BLANK

3 Section 11 System Diagrams Page 11-3 Overview The following drawings show the flow through the engine systems. Although parts can change between different applications and installations, the flow remains the same. The systems shown are as follows: Fuel system Lubricating oil system Coolant system Intake air system Exhaust system Raw Water Piping Knowledge of the engine systems can help in troubleshooting, service, and general maintenance of your engine.

4 Page 11-4 Section 11 System Diagrams Flow Diagram, Air Intake System 1. Intake air inlet to turbocharger 4. Intake manifold - integral part of cylinder head 2. Turbocharger air to charge air cooler 5. Intake valve 3. Charge air cooler

5 Section 11 System Diagrams Page 11-5 Flow Diagram, Cooling System

6 Page 11-6 Section 11 System Diagrams Flow Diagram, Cooling System (Cont) 1. Coolant inlet 4. Coolant flow past oil cooler 2. Water pump impeller 5. Upper coolant manifold 3. Coolant flow to oil cooler 6. Coolant flow to cylinder head

7 Section 11 System Diagrams Page 11-7 Flow Diagram, Cooling System (Cont) 1. Flow from upper coolant manifold 3. Cylinder head gasket 2. Flow to liner cavity 4. Coolant flow orifice

8 Page 11-8 Section 11 System Diagrams Flow Diagram, Cooling System (Cont) 1. Flow past cylinder liners 2. Lower coolant manifold

9 Section 11 System Diagrams Page 11-9 Flow Diagram, Cooling System (Cont) 1. Thermostats 5. Partial coolant flow to radiator 2. Flow to water pump inlet 6. Restricted flow to bypass 3. Bypass passage 7. Flow to heat exchanger 4. Flow from lower coolant manifold 8. Bypass closed.

10 Page Section 11 System Diagrams Flow Diagram, Exhaust System 1. Exhaust valve 3. Dual entry to turbocharger 2. Exhaust manifold - pulse type 4. Turbocharger exhaust outlet.

11 Section 11 System Diagrams Page Flow Diagram, Fuel System 1. Fuel from supply tank 8. Robert Bosch PES.A injection pump 2. Pre-filter or screen 9. Robert Bosch PES.P injection pump 3. Fuel transfer pump 10. Fuel drain manifold 4. Fuel/water separator 11. High-pressure fuel lines 5. Fuel filter-low-pressure supply line 12. Robert Bosch, 7-mm closed-nozzle, hole-type injectors 6. Turboboost control line 13. Fuel return to supply tank. 7. Robert Bosch PES.MW injection pump

12 Page Section 11 System Diagrams The function of the fuel system is to inject a metered quantity of clean atomized fuel into the engine cylinders at a precise time near the end of the compression stroke. The components of the fuel system contribute to the delivery of fuel to the cylinders. The fuel transfer pump is mechanically driven by a plunger running against a special lobe on the camshaft. The fuel transfer pump contains a pumping piston and check valves to control the flow of fuel and bleed back during engine shutdown. Fuel System Operation 1. Fuel injection pump 2. High-pressure fuel lines 3. Injectors

13 Section 11 System Diagrams Page Flow Diagram, Lubricating Oil System 1. Lubrication oil filter 3. Turbocharger lubricating oil drain 2. Turbocharger lubricating oil supply 4. To main lubricating oil rifle

14 Page Section 11 System Diagrams Flow Diagram, Lubricating Oil System (Cont) 1. From lubricating oil cooler 4. To piston cooling nozzle 2. Main lubricating oil rifle 5. From main lubricating oil rifle 3. To camshaft 6. To connecting rod bearing

15 Section 11 System Diagrams Page Flow Diagram, Lubricating Oil System (Cont) 1. From cam bushings 4. Rocker lever shaft 2. Transfer slot 5. Rocker lever bore 3. Rocker lever support 6. Rocker lever

16 Page Section 11 System Diagrams Assembly Diagram, Raw Water Piping Raw water is used to cool the engine coolant and is supplied from the fire pump prior to the pump discharge flange. It is forced through a cooling loop by fire pump pressure to the engine heat exchanger. Then it is discharged to an open waste cone. The following raw water manifold is available as an option (Cummins N Power Part No. 8683). If supplied by the customer, National Fire Protection Association (NFPA) Pamphlet No. 20 lists the components that are required. Refer to the Cooling System Specifications in Section 15 for process requirements. Refer to Raw Water Piping, Lineup, and Configuration in Section Supply Pressure Gauge 7. Normal Inlet Valve 2. Supply Pressure Gauge Isolation Valve 8. Normal Strainer 3. Bypass Outlet Valve 9. Normal Pressure Regulator 4. Bypass Pressure Regulator 10. Solenoid Operated Valve 5. Bypass Strainer 11. Normal Outlet Valve 6. Bypass Inlet Valve supply to the heat exchanger

17 Section 11 System Diagrams Page THIS PAGE INTENTIONALLY LEFT BLANK

Section 11 - System Diagrams

Section 11 - System Diagrams Section 11 System Diagrams Page 11-1 Section 11 - System Diagrams Section Contents Page Overview...11-3 Flow Diagram, Fuel System...11-4 Flow Diagrams, Lubricating Oil System...11-5 Flow Diagrams, Cooling

More information

Section 6 - System Diagrams

Section 6 - System Diagrams Section 6 System Diagrams Page 6-1 Section 6 - System Diagrams Section Contents Page Overview...6-3 Flow Diagram, Fuel System...6-4 Flow Diagrams, Lubricating Oil System...6-5 Flow Diagrams, Cooling System...6-8

More information

Section 6 System Diagrams

Section 6 System Diagrams Page 6-1 Section Contents Page Overview...6-3 Flow Diagram, Fuel System...6-4 Flow Diagram, Lubricating Oil System...6-5 Flow Diagrams, Cooling System...6-9 Flow Diagrams, Air Intake System...6-11 Flow

More information

Section 11 System Diagrams

Section 11 System Diagrams Page 11-1 Section Contents Page System Diagrams Overview...11-3 Flow Diagram, Fuel System...11-4 Flow Diagram, Lubricating Oil System...11-5 Flow Diagram, Cooling System...11-9 Flow Diagram, Air Intake

More information

Air Inlet and Exhaust System

Air Inlet and Exhaust System SENR9703-05 15 i02363770 Air Inlet and Exhaust System SMCS Code: 1050 Illustration 12 Fill (A) Moving parts (B) Mechanical movement (C) Fuel movement. g00942802 When the plunger reaches the bottom of the

More information

New and Remanufactured N14 / NTA14. ENGiNEs

New and Remanufactured N14 / NTA14. ENGiNEs New and Remanufactured Replacement Parts for CummiNs N14 series models N14 / NTA14 ENGiNEs All manufacturer s names, symbols and descriptions are for reference only and it is not implied that any part

More information

Cummins CELECT & CELECT Plus Injectors

Cummins CELECT & CELECT Plus Injectors Cummins CELECT & CELECT Plus Injectors Electronic Unit Injection Unit Injectors The fuel injection system of an engine using electronically-governed unit injectors are are electrically activated

More information

ENGINE MOUNTING (Figure 2-1)

ENGINE MOUNTING (Figure 2-1) ENGINE MOUNTING (Figure 2-1) 2-4 2005 HYSTER COMPANY 06/2005 UNIT CODE L177 EUROPE ENGINE MOUNTING KEY: A: Mazda Engine B: GM Engine C: Yanmar Diesel Engine QTY ITEM PART NO. DESCRIPTION A B C 1 1557478

More information

EVERY ALTERNATIVE. Base Engine 4/23/2013. Cylinder Block. Bearings, Main and Rod. Common Components to Diesel Product

EVERY ALTERNATIVE. Base Engine 4/23/2013. Cylinder Block. Bearings, Main and Rod. Common Components to Diesel Product Base Engine Common Components to Diesel Product Bearings, Main and Rod Camshaft Bushings Connecting Rod Crankshaft Crankshaft Seals (Front and Rear) Cylinder Liners Gear Cover Gear Housing Piston Cooling

More information

Signature and ISX CM870 Fuel System

Signature and ISX CM870 Fuel System Signature and ISX CM870 Fuel System Cummins Ontario Training Center HPI-TP Fuel System Heavy Duty High Pressure Injection - Time Pressure Fuel System The fuel system developed for the Signature and ISX

More information

Fuel System. Introduction. Systems Operation 3126B and 3126E Truck Engine SMCS

Fuel System. Introduction. Systems Operation 3126B and 3126E Truck Engine SMCS Systems Operation 3126B and 3126E Truck Engine Media Number -RENR1271-11 Publication Date -01/02/2006 Date Updated -13/02/2006 Fuel System SMCS - 1250 i01750138 Introduction Diagram of components for the

More information

Scheduled Maintenance

Scheduled Maintenance 09 Scheduled Maintenance Scheduled Maintenance Service for EMD Driven Stationary Power Units for Standby or Base Load Operation INTRODUCTION This Maintenance Guide outlines the minimal services, labor

More information

Amplified Common Rail

Amplified Common Rail N3 ACR Fuel System Amplified Common Rail N3 or Delphi E3 Amplified Common Rail (ACR) Injector Identical to Bosch HADIS Hydraulically Amplified Amplified Pressure Common Rail System (APCRS) Reduced NOx

More information

Section 12 Troubleshooting

Section 12 Troubleshooting Page 12-1 Section Contents Page Troubleshooting Procedures and Techniques...12-3 Troubleshooting Symptoms Charts...12-3 Alternator Overcharging with the Engine Running...12-4 Neither Battery is Charging

More information

IPD PARTS FOR CUMMINS KT19 SERIES

IPD PARTS FOR CUMMINS KT19 SERIES CYLINDER COMPONENTS PISTONS/PINS/RINGS/SEALS LINER SEAL 3011076 CENTER LINER SEAL 3014668 BOTTOM LINER SEAL 3081489 WIDE (CREVISE) TOP GROOVE PISTON KIT 3631241 PISTON KIT 3631244 PISTON KIT 3631245 PISTON

More information

Diesel Power Plant. - Arrangement - Equipment - Advantages & disadvantages

Diesel Power Plant. - Arrangement - Equipment - Advantages & disadvantages Diesel Power Plant - Arrangement - Equipment - Advantages & disadvantages Intake air filter Diesel Engine Fuel injection pump Filter Oil pump Storage tank Schematic arrangement of Diesel Power Plant Equipment

More information

Engine Data 2,5 TCI Diesel Engine Engine management

Engine Data 2,5 TCI Diesel Engine Engine management General Specifications Engine Data 2,5 TCI Diesel Engine Engine management EDC Emission standard 94 EEC/12 Fuel Diesel Engine code SCD Injection sequence 1 3 4 2 Bore mm 92 Stroke mm 94 Cubic capacity

More information

Presented by:asst.prof.dr.hasan Hacisevki. Free Powerpoint Templates Page 1

Presented by:asst.prof.dr.hasan Hacisevki. Free Powerpoint Templates Page 1 AUTOMOTIVE PARTS Presented by:asst.prof.dr.hasan Hacisevki Page 1 ENGINE BLOCK: ENGINE BLOCKS ARE GENERALLY MANUFACTURED FROM CAST IRON OR ALUMINIUM ALLOY. CRANK SHAFT, ENGINE CYLINDER HEAD, SUMP AND OTHER

More information

Schemes 6 Cyl. Marine Engine

Schemes 6 Cyl. Marine Engine MARINE ENGINES Schemes Cyl. Marine Engine Longitudinal Selection Elevation Electrical Wiring Diagram Cross Section E-Box Base Plate Unit Injector Sensor Chart-FORD Cyl. Engine Pressure Lubrication System

More information

ENGINE SPECIFICATIONS

ENGINE SPECIFICATIONS 2011 - WK - GRAND CHEROKEE - 3.0L V6 TURBO DIESEL 09 - Engine, 3.0L Turbo Diesel/Specifications ENGINE S GENERAL Displacement 3.0L Bore 3.0L (2987 cc) (182 CID) 83 (3.26 ) Stroke 92 (3.62) Compression

More information

P6170. For Models: L6170A and M6170A PARTS CATALOG. Marine Generators Marine Diesel Engines Land-Based Generators

P6170. For Models: L6170A and M6170A PARTS CATALOG. Marine Generators Marine Diesel Engines Land-Based Generators P6170 For Models: L6170A and M6170A PARTS CATALOG Marine Generators Marine Diesel Engines Land-Based Generators CALIFORNIA Proposition 65 Warning: Diesel engine exhaust and some of its constituents are

More information

PERIODIC MAINTENANCE SCHEDULE

PERIODIC MAINTENANCE SCHEDULE PERIODIC MAINTENANCE SCHEDULE Daily and periodic maintenance is important to keep the engine in good operating condition. The following is a summary of maintenance items by periodic maintenance intervals.

More information

Engine Performance 1500 RPM

Engine Performance 1500 RPM CUMMINS ENGINE COMPANY, INC Columbus, Indiana 4721 ENGINE PERFORMANCE CURVE Basic Engine Model: 3-G4 Engine Critical Parts List: CPL: 2499 (2 Pump / 2 Loop) CPL: 248 (Air-to-AIr) Date: 8May Curve Number:

More information

7.3L/6.0L DIRECT INJECTION DIESEL ENGINE WARRANTY (Does not apply to In-Direct Diesel Injection Engines)

7.3L/6.0L DIRECT INJECTION DIESEL ENGINE WARRANTY (Does not apply to In-Direct Diesel Injection Engines) 6D000 Gasket - Kit Timing Cover 6E004 Cover Asy Inner 6E006 Cover Asy Outer 6006 Long Block Assy 6008 Gasket Set O/Haul 6A008 Dowel - Cylinder Head to Cylinder 6009 Cylinder Block 6010 Cylinder Block 6G011

More information

Training: Mitsubishi TIER II, S6S-DT engine (Fork-lift specification)

Training: Mitsubishi TIER II, S6S-DT engine (Fork-lift specification) Training: Mitsubishi TIER II, S6S-DT engine (Fork-lift specification) 1 Service Department Mitsubishi: - Mitsubishi was founded in 1870 - Sagamihara factory opened in 1970 - Since 1992 Joint Venture with

More information

ENGINE COOLING Click on the applicable bookmark to selected the required model year.

ENGINE COOLING Click on the applicable bookmark to selected the required model year. ENGINE COOLING Click on the applicable bookmark to selected the required model year. 4- ENGINE COOLING CONTENTS GENERAL INFORMATION... SERVICE SPECIFICATIONS... LUBRICANT... SEALANT... ON-VEHICLE SERVICE...

More information

Fuel Supply System Features

Fuel Supply System Features Fuel supply system System Features The fuel supply system uses a new Horizontal Fuel Conditioning Module (HFCM). The HFCM filters fuel, separates water, senses water, and recirculates warm fuel through

More information

Section 4 - Maintenance Guidelines

Section 4 - Maintenance Guidelines Section 4 Maintenance Guidelines Page 4-1 Section 4 - Maintenance Guidelines Section Contents Page Overview...4-3 Tool Requirements...4-4 Maintenance Schedule...4-5 Maintenance Record Form...4-7 Page 4-2

More information

Check Injector Tip Protrusion

Check Injector Tip Protrusion SERIES 60 SERVICE MANUAL 2.4.6.1 Check Injector Tip Protrusion To check the injector tip protrusion: 1. Insert J 33880-3 part of J 33880, into injector tube bore of cylinder head. See Figure 2-22. 2. Insert

More information

Module 6:Emission Control for CI Engines Lecture 27:EMISSION CONTROL BY ENGINE VARIABLES AND EGR EMISSION CONTROL BY ENGINE VARIABLES AND EGR

Module 6:Emission Control for CI Engines Lecture 27:EMISSION CONTROL BY ENGINE VARIABLES AND EGR EMISSION CONTROL BY ENGINE VARIABLES AND EGR EMISSION CONTROL BY ENGINE VARIABLES AND EGR The Lecture Contains: FUEL INJECTION VARIABLES ELECTRONIC FUEL INJECTION (EFI) SYSTEMS file:///c /...%20and%20Settings/iitkrana1/My%20Documents/Google%20Talk%20Received%20Files/engine_combustion/lecture27/27_1.htm[6/15/2012

More information

EGR Cooler Removal (Bellows System)

EGR Cooler Removal (Bellows System) SERIES 60 SERVICE MANUAL 6.6.13a EGR Cooler Removal (Bellows System) Series 60 EGR-equipped engines built after April 15, 2004 or engines that have had right-side kits installed use the following procedures.

More information

Illustrated Parts List cc DIESEL

Illustrated Parts List cc DIESEL FORM MS 0703 08/19/2004 REPLACES FORM MS 0703 12/1/2003 FILE IN SECT. 2 OF SERVICE MANUAL 582400 Illustrated Parts List Model Series 582400 950cc DIESEL TYPE NUMBERS 0105, 0125, 0130, 0131, 0205, 0209,

More information

NEF Engine Series N40 ENT M25 N60 ENT M37 N60 ENT M40. Marine application 04_232_N

NEF Engine Series N40 ENT M25 N60 ENT M37 N60 ENT M40. Marine application 04_232_N NEF Engine Series Marine application N60 ENT M37 N60 ENT M40 3 2 1 04_232_N NEF Engine N60 ENT M37 N60 ENT M40 Technical and Repair Manual MARCH 2007 Edition T E C H N O L O G I C A L E X C E L L E N C

More information

2010 MaxxForce DT, MaxxForce 9 and MaxxForce 10 Engine Training Program

2010 MaxxForce DT, MaxxForce 9 and MaxxForce 10 Engine Training Program 2010 MaxxForce DT, MaxxForce 9 and MaxxForce 10 Engine Training Program Study Guide TMT-121005 Study Guide 2010 MaxxForce DT, MaxxForce 9 and MaxxForce 10 Engine Training Program TMT-121005 2010 Navistar,

More information

2010 MaxxForce DT, MaxxForce 9 and MaxxForce 10 Engine Training Program

2010 MaxxForce DT, MaxxForce 9 and MaxxForce 10 Engine Training Program 2010 MaxxForce DT, MaxxForce 9 and MaxxForce 10 Engine Training Program Study Guide TMT-121101 Study Guide 2010 MaxxForce DT, MaxxForce 9 and MaxxForce 10 Engine Training Program TMT-121101 2011 Navistar,

More information

Skills Standards MEDIUM/HEAVY DUTY TRUCK: DIESEL ENGINE REPAIR TECHNICIAN OD32151 ALIGNED WITH ASE/NATEF

Skills Standards MEDIUM/HEAVY DUTY TRUCK: DIESEL ENGINE REPAIR TECHNICIAN OD32151 ALIGNED WITH ASE/NATEF Skills Standards MEDIUM/HEAVY DUTY TRUCK: DIESEL ENGINE REPAIR TECHNICIAN OD32151 ALIGNED WITH ASE/NATEF Competency-Based Education: OKLAHOMA S RECIPE FOR SUCCESS BY THE INDUSTRY FOR THE INDUSTRY Oklahoma

More information

Section 2 - Engine Identification

Section 2 - Engine Identification Section 2 Engine Identification Page 2-1 Section 2 - Engine Identification Section Contents Page Fire Pump Engines...2-3 Overspeed Switches...2-3 Operating Speed...2-3 Control System...2-3 External Engine

More information

FP DIESEL. premium replacement parts for Caterpillar. When you demand precisionengineered

FP DIESEL. premium replacement parts for Caterpillar. When you demand precisionengineered FP DIESEL Your complete source for premium replacement parts for Caterpillar PRODUCTS AVAILABLE: FP Diesel offers replacement parts for the following Caterpillar engines: 3200 3300 3400 3500 G SERIES D

More information

Old & Obsolete ONAN Parts Gulf South Armature Inc. Ph# (985)

Old & Obsolete ONAN Parts Gulf South Armature Inc. Ph# (985) 160-0262 1 Plunger 14.30 USD 150-0078 1 Ring, Governor Pin Retainer 1.06 USD 150-0859 1 Washer 8.63 USD 152-0041 1 Washer 0.76 USD 149-1323 1 Gasket 3.00 USD 150-0822 1 Stud Governor 2.00 USD 192-P-340

More information

Fig. 1: VOLVO D12C Engine. This information covers procedures for replacing the cylinder head of VOLVO D12C engines in VN vehicles.

Fig. 1: VOLVO D12C Engine. This information covers procedures for replacing the cylinder head of VOLVO D12C engines in VN vehicles. Volvo Trucks North America, Inc. Greensboro, NC USA This TSI Service Bulletin replaces TSI Service Bulletin 211 008, Cylinder Head, D12C (11.01), publication no. PV776-TSP160569. Cylinder Head Replacement

More information

The general specifications for the MBE 900 engine arelisted in Table 1.

The general specifications for the MBE 900 engine arelisted in Table 1. The general specifications for the MBE 900 engine arelisted in Table 1. Description 4-Cylinder Engines 6-Cylinder Engines Engine Type Cooling System Combustion Principle Vertical, in-line cylinder block

More information

LYCOMING OPERATOR S MANUAL SECTION 6 TROUBLE-SHOOTING ENGINE

LYCOMING OPERATOR S MANUAL SECTION 6 TROUBLE-SHOOTING ENGINE LYCOMING OPERATOR S MANUAL SECTION 6 TROUBLE-SHOOTING ENGINE Page Failure of Engine to Start... 6-1 Failure of Engine to Idle Properly... 6-2 Low Power and Uneven Running... 6-2 Failure of Engine to Develop

More information

OIL WETTED MESH AIR CLEANER

OIL WETTED MESH AIR CLEANER IC Engine System Intake and Exhaust System The intake and exhaust system deals with the inflow of fresh air and the outflow of used gases in the engine. AIR INTAKE SYSTEM This system allows fresh air to

More information

KM186F-C Diesel Engine Parts Listing

KM186F-C Diesel Engine Parts Listing KM186F-C Diesel Engine Parts Listing EASY DESTROYED PARTS a KM186F-04001 First Air Ring 1 b KM186F-04002 Second Air Ring 1 c KM186F-04100 Oil Ring Assem 1 d KM186F-01005 Connection Rod Bushing 2 e KM186F-01022

More information

REMOVAL. 1GR-FE ENGINE MECHANICAL: CYLINDER HEAD: REMOVAL (2007 4Runner) 1. DISCHARGE FUEL SYSTEM PRESSURE 2. DRAIN ENGINE COOLANT 3.

REMOVAL. 1GR-FE ENGINE MECHANICAL: CYLINDER HEAD: REMOVAL (2007 4Runner) 1. DISCHARGE FUEL SYSTEM PRESSURE 2. DRAIN ENGINE COOLANT 3. Last Modified: 4-26-2007 Service Category: Engine/Hybrid System 1.6 A Section: Engine Mechanical Model Year: 2007 Model: 4Runner Doc ID: RM000002BZE002X Title: 1GR-FE ENGINE MECHANICAL: CYLINDER HEAD:

More information

NUMBER: S.M. REF.: Listed in Table 1 ENGINE: DD15 DATE: July 2009

NUMBER: S.M. REF.: Listed in Table 1 ENGINE: DD15 DATE: July 2009 NUMBER: 7 9 09 S.M. REF.: Listed in Table 1 ENGINE: DD15 DATE: July 2009 SUBJECT: CAMSHAFT AND ROCKER SHAFT ASSEMBLIES ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change

More information

SECTION 2.30 LUBRICATION SYSTEM DESCRIPTION LUBRICATION SYSTEM DESCRIPTION

SECTION 2.30 LUBRICATION SYSTEM DESCRIPTION LUBRICATION SYSTEM DESCRIPTION SECTION 2.30 LUBRICATION SYSTEM DESCRIPTION LUBRICATION SYSTEM DESCRIPTION The engine lubrication system consists of the following component parts: Oil sump and suction line Oil pump Oil filters and housing

More information

1012 E. The engine for construction equipment.

1012 E. The engine for construction equipment. 1012 E. The engine for construction equipment.... 42-125 kw at 1500-2500 min -1 Engines with conventional cooling system These are the characteristics of the 1012E: Modern water-cooled 4- and 6-cylinder

More information

Cummins IS Interact System & HPI-TP Fuel System

Cummins IS Interact System & HPI-TP Fuel System Cummins IS Interact System & HPI-TP Fuel System Introduction Cummins 3 rd generation of electronics was introduced in 1997 under the IS management system. ISX CM870 engine control system The Electronic

More information

COMPONENTS OF AN I.C ENGINES

COMPONENTS OF AN I.C ENGINES COMPONENTS OF AN I.C ENGINES An engine is a device that converts thermal energy into mechanical work. The thermal energy is produced by the combustion of air fuel mixture inside the cylinder by means of

More information

1011. The engine for construction equipment.

1011. The engine for construction equipment. 1011. The engine for construction equipment.... 11-55.5 kw at 1500-3000 min -1 Engines with integrated cooling system These are the characteristics of the 1011: 2-, 3- and 4-cylinder naturally aspirated

More information

2006 MINI Cooper ENGINE Engine - Tightening Torques - Cooper (W10) & Cooper S (W11)

2006 MINI Cooper ENGINE Engine - Tightening Torques - Cooper (W10) & Cooper S (W11) ENGINE BLOCK 11 11 ENGINE BLOCK 2002-08 ENGINE Engine - Torques - Cooper (W10) & Cooper S (W11) ENGINE BLOCK - TIGHTENING TORQUES - COOPER (1.6L) R50/W10 (1AZ - 3AZ) 1AZ Main bearing bolts, inner W10 /

More information

Oil pan. The oil pan consists of two cast-aluminium parts.

Oil pan. The oil pan consists of two cast-aluminium parts. Oil pan The oil pan consists of two cast-aluminium parts. The lines for the oil scavenge pumps are located in the upper part of the oil pan. The lower part of the oil pan contains the sender for the oil

More information

Engine Performance 1500 RPM

Engine Performance 1500 RPM CUMMINS ENGINE COMPANY, INC Basic Engine Model: KTA-G3 Curve Number: FR-62 Page No. Columbus, Indiana 4721 Engine Critical Parts List: Date: ENGINE PERFORMANCE CURVE CPL: 2227 12Jan1 Displacement :.3 litre

More information

Kobelco Extended Warranty Program. www.kobelco-europe.com

Kobelco Extended Warranty Program. www.kobelco-europe.com Kobelco Extended Warranty Program www.kobelco-europe.com Kobelco Extended Warranty is a convenient, value added way to give your Kobelco customers added security and peace of mind. Benefits of the Kobelco

More information

Bore Cylinder kit 2-pc piston, Std liner [ piston kit, piston] Cylinder kit

Bore Cylinder kit 2-pc piston, Std liner [ piston kit, piston] Cylinder kit Cummins N4, 4.0L Cylinder 855 CID Stroke.000 ENGINE KITS CUMN4--OF Overhual kit Celect, 8075 cylinder kit, 08 piston CUMN4--OF Overhual kit Celect, 80755 cylinder kit, 088 piston with annodized crown CUMN4--OF

More information

David Brown Parts Listing Engine and Clutch

David Brown Parts Listing Engine and Clutch David Brown Parts Listing Engine and Clutch Covering models Implematic 880, 990 Selectamatic 770, 880, 990, 995, 996 1200, 1210, 1212 1190, 1194, 1290, 1294, 1390, 1394, 1490, 1494, 1594, 1690, 1694, 1694

More information

EveryTM. Coverage. North American Truck Coverages For ISL9, ISC8.3 And ISB6.7 Engines.

EveryTM. Coverage. North American Truck Coverages For ISL9, ISC8.3 And ISB6.7 Engines. EveryTM Coverage. North American Truck Coverages For ISL9, ISC8.3 And ISB6.7 Engines. EveryTM Confidence. You can have confidence knowing that your EPA 2010 engine is backed by the total coverage of Cummins

More information

FUEL INJECTION SYSTEM - DIESEL

FUEL INJECTION SYSTEM - DIESEL FUEL INJECTION SYSTEM - DIESEL 1986 Isuzu Trooper II 1986 Diesel Fuel Injection ISUZU P UP, Trooper II DESCRIPTION The fuel injection system includes a combination injection pump and fuel distributor,

More information

FP DIESEL. When you demand precisionengineered

FP DIESEL. When you demand precisionengineered FP DIESEL Your complete source for premium replacement parts for Caterpillar PRODUCTS AVAILABLE: FP Diesel offers replacement parts for the following Caterpillar engines: 3200 3300 3400 3500 G SERIES D

More information

ENGINE 1NZ-FE ENGINE DESCRIPTION ENGINE 1NZ-FE ENGINE

ENGINE 1NZ-FE ENGINE DESCRIPTION ENGINE 1NZ-FE ENGINE ENGINE 1NZ-FE ENGINE ENGINE 1NZ-FE ENGINE DESCRIPTION The 1NZ-FE engine is a newly developed in-line 4-cylinder, 1.5-liter, 16-valve DOHC engine. This engine has adopted the VVT-i (Variable Valve Timing-intelligent)

More information

Cylinder Head December Installation of the DD13 Cylinder Head. Removal of the DD15 and DD16 Cylinder Head

Cylinder Head December Installation of the DD13 Cylinder Head. Removal of the DD15 and DD16 Cylinder Head 12 10-14 1 12 10-14 SUBJECT DATE Cylinder Head December 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Added step 26 with graphic. Removed step to remove

More information

Unit LV07K Knowledge of Diagnosis and Rectification of Light Vehicle Engine Faults

Unit LV07K Knowledge of Diagnosis and Rectification of Light Vehicle Engine Faults Assessment Requirements Unit LV07K Knowledge of Diagnosis and Rectification of Light Vehicle Engine Faults Content: Single and Multi-Point Petrol Injection Systems a. The operation and construction of

More information

Service Parts. John Deere TO4039D 4039TL CD4039DF CD4039TF 4045DF 4045TF. Engine. Engine Models:

Service Parts. John Deere TO4039D 4039TL CD4039DF CD4039TF 4045DF 4045TF. Engine. Engine Models: Service s Engine Engine Models: John Deere TO4039D 4039TL CD4039DF CD4039TF 4045DF 4045TF Generator Models: 20--40ROZJ/REOZJ 20--40DSJ/DSEJ 50/60ROZJ serial nos. 257821 and above 50/60REOZJ/REOZJB 50/60DSJ/DSEJ/DSEJB

More information

ShipRight ABCD. Guidance Information on Spare Gear. July Design and construction

ShipRight ABCD. Guidance Information on Spare Gear. July Design and construction ShipRight Design and construction Guidance Information on Spare Gear July 20 ABCD ShipRight Design and construction Guidance Information on Spare Gear July 20 ABCD ABCD Lloyd s Register Marine Business

More information

Nom : Date : TD Note : How engine works

Nom : Date : TD Note : How engine works Page 1 sur 5 1. How a car engine Works The process by which a car works is a lot simpler than you may think. When a driver turns a key in the ignition: The car battery powers up sending Power to the starter

More information

TURBO KIT INSTRUCTIONS (22RE)

TURBO KIT INSTRUCTIONS (22RE) 9700054 Revision 12/20/10 TURBO KIT INSTRUCTIONS 1071012 (22RE) This turbo kit consists of the necessary parts to upgrade or add a turbo to your 22RE 4-Cylinder Engine. This kit does require some fabrication

More information

LAND ROVER V8. V8 ENGINE - from 99MY DESCRIPTION AND OPERATION

LAND ROVER V8. V8 ENGINE - from 99MY DESCRIPTION AND OPERATION LAND ROVER V8 V8 ENGINE - from 99MY DESCRIPTION AND OPERATION 1 12 ENGINE NEW RANGE ROVER CYLINDER HEAD COMPONENTS - from 99MY 2 DESCRIPTION AND OPERATION LAND ROVER V8 1. Rocker cover - right hand 2.

More information

Mahindra Super Turbo 595 DI Sarpanch

Mahindra Super Turbo 595 DI Sarpanch INDEX DESCRIPTION PAGES Mahindra Super Turbo 595 DI Sarpanch ENGINE Engine System --------------------------------------------------------------------------------------- 2-5 Fuel Injection System ------------------------------------------------------------------------------

More information

Cummins N14 SERIES MODELS ENGINES

Cummins N14 SERIES MODELS ENGINES Replacement Parts for Cummins N14 SERIES MODELS N14 / NTA14 ENGINES INTERSTATE-McBEE, LLC 5300 Lakeside Avenue Cleveland, Ohio 44114 U.S.A. 216-881-0015 Toll Free: 1-800-321-4234 Fax: 216-881-0805 www.interstate-mcbee.com

More information

Service Training. AUDI engines Chain drives. Self-Study Programme 327

Service Training. AUDI engines Chain drives. Self-Study Programme 327 Service Training AUDI engines Chain drives Self-Study Programme 327 A compact engine design has been achieved by positioning the chain drive on the gearbox side and by using a four-piece chain drive distributed

More information

High Boost Turbo Kit Instructions & (22RE)

High Boost Turbo Kit Instructions & (22RE) 9700054 Revision 06/23/15 High Boost Turbo Kit Instructions 1071006 & 1071007 (22RE) This turbo kit includes the necessary parts to upgrade or add a High Boost Turbo to your 22RE 4-Cylinder Engine. This

More information

Nom : Date : TD Note : How engine works

Nom : Date : TD Note : How engine works Page 1 sur 6 1. How a car engine Works The process by which a car works is a lot simpler than you may think. When a driver turns a key in the ignition: The car battery powers up sending Power to the starter

More information

3.1. DIESEL ENGINE GENERATOR SETS

3.1. DIESEL ENGINE GENERATOR SETS 13 x 12.1 MW Wartsila make Diesel Generator Sets : 3.1. DIESEL ENGINE GENERATOR SETS Diesel Engine : Weight : ~152 tone, Size : 3.55m x 9.45m x 5.15m Generator : Weight : ~ 57 tones The above illustration

More information

M52TU Introduction Overview Technical Data Crankcase Crankshaft Pistons and Connecting Rods...

M52TU Introduction Overview Technical Data Crankcase Crankshaft Pistons and Connecting Rods... Table of Contents ENGINES Subject Page M52TU................................................. 3 Introduction............................................ 4 Overview..............................................

More information

2012. The engine for construction equipment.

2012. The engine for construction equipment. 2012. The engine for construction equipment. 75-147 kw at 1500-2500 rpm The new 1 litre class. These are the characteristics of the 2012: Modern liquid-cooled 4- and 6-cylinder in-line engines. 1 litre

More information

UNIVERSAL ATOMIC DIESEL MODEL 5411 (11 H.P.) PARTS MANUAL

UNIVERSAL ATOMIC DIESEL MODEL 5411 (11 H.P.) PARTS MANUAL UNIVERSAL ATOMIC DIESEL MODEL 5411 (11 H.P.) PARTS MANUAL Universal Motors This copy of the Universal Motors Owners Manual has been re-created using images computer scanned from a manual rather than original

More information

Model 42B FOUR 42 HP MENU

Model 42B FOUR 42 HP MENU Specializing in Perkins marine diesel engines for over 30 years. Your one stop source for marine diesel engine sales, parts & service. You Are Here > TAD Home Page > Engines > Westerbeke > 42B FOUR...

More information

NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 DD15 DATE: February 2009

NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 DD15 DATE: February 2009 NUMBER: 2 9 09 S.M. REF.: Listed in Table ENGINE: EPA07 DD15 DATE: February 2009 SUBJECT: EXCESSIVE CRANKCASE PRESSURE ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change

More information

Operation and Maintenance Manual of WP13C Series Diesel Engines

Operation and Maintenance Manual of WP13C Series Diesel Engines Operation and Maintenance Manual of WP13C Series Diesel Engines Weichai Power Co., Ltd In order to protect your legitimate rights, it is prohibited to unseal the lead seal of fuel pump by yourself. If

More information

SERVICING SPECIFICATIONS (1) ENGINE BODY

SERVICING SPECIFICATIONS (1) ENGINE BODY SERVICING SPECIFICATIONS (1) ENGINE BODY Lubricating oil capacity Oil pan depth 125 mm (4.92 in.) 5.1 L 1.35 U.S.gals. 1.12 lmp.gals. 6.0 L 1.59 U.S.gals. 1.32 lmp.gals. 6.7 L 1.77 U.S.gals. 1.47 lmp.gals.

More information

Engine Parts Manual Kubota Diesel Engine

Engine Parts Manual Kubota Diesel Engine 0 - INCLUDES ITEMS - 00 Engine Parts Manual Kubota Diesel Engine D-EB Jacobsen Greens King IV Plus Jacobsen Greens King V Jacobsen Greens King VI Jacobsen Tri-King 00 Series Ransomes T-Plex 0D Jacobsen

More information

Fuel Injection Pump (Up to 97 MY) Remove And Install ( )

Fuel Injection Pump (Up to 97 MY) Remove And Install ( ) Fuel Injection Pump (Up to 97 MY) Remove And Install (23 414 0) Special Tools 23018 23044 23-018 Dial gauge holding fixture, injection pump timing 23-044 Remover, injection pump sprocket Proprietary Tools

More information

PARTS CATALOG. P673-2 For Models: M673LD2, M673L2, NL673L2, M673LD3, M673L3 and NL673L3. Marine Generators Marine Diesel Engines Land-Based Generators

PARTS CATALOG. P673-2 For Models: M673LD2, M673L2, NL673L2, M673LD3, M673L3 and NL673L3. Marine Generators Marine Diesel Engines Land-Based Generators P673-2 For Models: M673LD2, M673L2, NL673L2, M673LD3, M673L3 and NL673L3 PARTS CATALOG Marine Generators Marine Diesel Engines Land-Based Generators MARINE GENERATORS CALIFORNIA Proposition 65 Warning:

More information

Chapter 19 - Common Rail High Pressure Fuel Injection Systems

Chapter 19 - Common Rail High Pressure Fuel Injection Systems Chapter 19 - Common Rail High Pressure Fuel Injection Systems Diesel Engine Technology For Automotive Technicians Understanding & Servicing Contemporary Clean Diesel Technology What is Common Rail? Common

More information

PARTS MANUAL. EH65V ENGINES for Eagle. Model. Rev. 11/04

PARTS MANUAL. EH65V ENGINES for Eagle. Model. Rev. 11/04 PARTS MANUAL Model EH65V ENGINES for Eagle Rev. 11/04 GROUP INDEX Group Name Page CRANKCASE GROUP - EH63V / EH65V... 4 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP... 10 GOVERNOR GROUP... 12 COOLING

More information

Engine Mechanical Service Manual

Engine Mechanical Service Manual Engine Mechanical Service Manual 6.0L (LQ4, LQ9) 6-2 Engine Mechanical - 6.0L Engine This Page Was Intentionally Left Blank Engine Engine Mechanical - 6.0L 6-3 Contents Engine Mechanical - 6.0L Specifications...

More information

CDS TROUBLESHOOTING SECTION I. VACUUM. 1.0. Weak vacuum at wand. Gauge reads normal (10hg to 14hg)

CDS TROUBLESHOOTING SECTION I. VACUUM. 1.0. Weak vacuum at wand. Gauge reads normal (10hg to 14hg) CDS TROUBLESHOOTING SECTION I. VACUUM 1.0. Weak vacuum at wand. Gauge reads normal (10hg to 14hg) 1.1. Clogged hoses or wand tube. Disconnect hoses and carefully check for an obstruction. 1.2. Excessive

More information

OPERATOR S MANUAL AND PARTS LIST

OPERATOR S MANUAL AND PARTS LIST Portable Air Compressor 300HH, 375, 375H a n d 425 Ex p o r t Caterpillar Standard and Aftercooled and Filtered Part Number: 02250169-733 keep for future reference Sullair corporation The information in

More information

Turbocharger LH. Material. Specification

Turbocharger LH. Material. Specification SECTION 303-04E: Fuel Charging and Controls Turb ocharger 2012 F-150 Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 10/31/2011 Turbocharger LH Material Item High Temperature Nickel Anti-Seize

More information

World Bridge Replacement Parts for EMD 567 and 645 Diesel Engines

World Bridge Replacement Parts for EMD 567 and 645 Diesel Engines 40000927-WB REPAIR KIT, WATER PUMP 40005124-WB MAIN & ROD BEARING KIT, 16 CYLINDER 40005125-WB MAIN & ROD BEARING KIT, 20 CYLINDER 40006129-WB PISTON, 645E HTG AND TIN PLATED 40006130-WB PISTON, 645 E3

More information

EveryTM. Coverage. North American Truck Coverages For 2013 ISL9 And ISB6.7 Engines.

EveryTM. Coverage. North American Truck Coverages For 2013 ISL9 And ISB6.7 Engines. EveryTM Coverage. North American Truck Coverages For 2013 ISL9 And ISB6.7 Engines. EveryTM Confidence. You can have confidence knowing that your Cummins 2013 engine is backed by the total coverage of Cummins

More information

Jobson THE RIGHT CONTACT

Jobson THE RIGHT CONTACT THE RIGHT CONTACT Jobson Italia srl was set up in 1990. The following services are rendered 365 days a year, 24 hours a day: Stocking and trading of spare parts: Main Engines, auxiliary engines, pumps,

More information

The 2.0l FSI engine with 4-valve technology

The 2.0l FSI engine with 4-valve technology Service Training Self-study programme 322 The 2.0l FSI engine with 4-valve technology Design and function The 2.0l engine is based on the tried and tested 827/113 series. Thanks to FSI technology (Fuel

More information

50 Disassembly and assembly Engine and cooling system

50 Disassembly and assembly Engine and cooling system [*5] Installed dimension (k) of clamp: 8 mm Installed dimension (l) of clamp: 28 mm 3 Clamp mounting bolt: 10.5 ± 0.5 Nm {1.07 ± 0.05 kgm} [*6] (Hose between aftercooler and EGR cooler) 3 Mounting joint

More information

ISO covers graphic symbols for both hydraulic and pneumatic equipment. For circuit diagram layout

ISO covers graphic symbols for both hydraulic and pneumatic equipment. For circuit diagram layout ISO 1219-1 covers graphic symbols for both hydraulic and pneumatic equipment. For circuit diagram layout rules see S ISO 1219-2. For port identification and operator marking see ISO 9461 (Hydraulic) or

More information

ISX-QSX Engine Applications

ISX-QSX Engine Applications New Replacement Parts for CUMMINS ISX-QSX Engine Applications INTERSTATE-McBEE, LLC 5300 Lakeside Avenue Cleveland, Ohio 44114 U.S.A. 216-881-0015 Toll Free: 1-800-321-4234 Fax: 216-881-0805 www.interstate-mcbee.com

More information

Components. Tommy Atkinson Clayton Renth

Components. Tommy Atkinson Clayton Renth Tommy Atkinson Clayton Renth Components Fuel Tank Water/Fuel Separator Injection Pump o Cascade Overflow Valve o Fuel Quantity Solenoid Common Rail o Transducer o Regulator Transfer Tubes Injectors Fuel

More information

Section 7 Adjustment, Repair and Replacement

Section 7 Adjustment, Repair and Replacement Section 7 Adjustment, Repair, and Replacement Page 7-1 Section 7 Adjustment, Repair and Replacement Section Contents Page Overview...7-5 Belts Belt Guard Removal/Installation...7-7 Belt Removal/Installation...7-11

More information