ATV HANDBOOK THE 2006 POLARIS COVERS ALL U.S. AND CANADA MODELS INCLUDING SPORTSMAN, PART# SPORTSMAN 800 TWIN EFI

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1 SPORTSMAN 800 TWIN EFI PART# THE 2006 POLARIS ATV HANDBOOK FROM POLARIS INDUSTRIES IN MINNESOTA THE WORLD S TOUGHEST ATVs COVERS ALL U.S. AND CANADA MODELS INCLUDING SPORTSMAN, HAWKEYE, RECREATION & UTILITY, HIGH-PERFORMANCE, SPORT AND YOUTH.

2 THE TOUGH? WORLD S TOUGHEST PROPERTY OF ATVs

3 a few words FROM POLARIS... GET TOUGH. If you love riding, chances are, you love a challenge. Whether it s going out in subzero temperatures, diving into a mudhole or tearing up a track, the harder you push, the happier you are. Thing is, you can only push as far as your machine will let you. Which is exactly why we build and design our ATVs the way we do. See, we ve talked to more than just a few of you. In fact, we ve ridden with more than just a few of you. And our machines reflect that. APPROVED BY POLARISINDUSTRIES.COM TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN THE WORLD S TOUGHEST ATVs HANDBOOK # From workhorses with IRS and EFI, to featureloaded midsize ATVs, to track-scorching sport quads, hands down we ve got the world s toughest ATVs. And what could be more fitting for the world s toughest riders? RIDE TOUGH. AGREE? DISAGREE?

4 THE WORLD S TOUGHEST ATVs SECTION NM SPORTSMAN X2 HAWKEYE 2x4 & 4x4 SAWTOOTH SPORTSMAN 500 EFI SPORTSMAN 450 SPORTSMAN X2 SAWTOOTH HAWKEYE 2006 ALL NEW. ALL TOUGH. Continuing to break new ground and change the industry, Polaris strengthens its formidable lineup with 5 all-new vehicles: The Hawkeye, Sportsman X2, Sportsman 500 EFI, Sportsman 450 and the Sawtooth. INTRODUCING THE ALL-NEW ATVs POLARIS TOUGH CLUB

5 BRAND-NEW ATVs FROM POLARIS INDUSTRIES INSPECTED BY SPORTSMAN 500 EFI SPORTSMAN 450 FROM POLARIS POLARISINDUSTRIES.COM HANDBOOK #

6 THE WORLD S TOUGHEST ATVs SECTION SM SPORTSMAN 800 TWIN EFI & 700 TWIN EFI SPORTSMAN 700 NEW SPORTSMAN 500 EFI SPORTSMAN 500 NEW SPORTSMAN 450 NEW SPORTSMAN X2 SPORTSMAN MV7 & 6x6 SPORTSMAN 500 EFI THE SPORTSMAN DOMINATE EVERYTHING. INTRODUCING THE NEW SPORTSMAN LINEUP POLARIS TOUGH CLUB

7 YOU ARE PRESENTED WITH A CHALLENGE, DO YOU ACCEPT? YES NO FROM POLARIS POLARISINDUSTRIES.COM HANDBOOK # If yes, then turn the page.

8 SECTION POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # THE WORLD S TOUGHEST ATVs SM-1 Independent Rear True All-Wheel Drive Electronic Fuel Injection THE SPORTSMAN 700 TWIN EFI TWIN EFI & 800 RECOMMENDED TASKS STUMP PULLING SNOWPLOWING LOG HAULING SEED/FERTILIZER SPREADING HUNTING TRAIL RIDING INTRODUCING THE SPORTSMAN 700 TWIN EFI & 800 TWIN EFI

9 GO ANYWHERE. FAST! Electronic Fuel Injection SPORTSMAN 800 EFI COLORS Red/Black Black/Silver Green/Black Mossy Oak Camo Integrated Front Storage Compartment Lock & Ride Accessory Compatible Dual Rear Work & Brake Lights Rear Toolbox Tough Composite Body Components Dual Exhaust (800 EFI) Receiver Hitch Long-Travel MacPherson Front True All-Wheel Drive Polaris Variable Transmission Independent Rear PXT Radial Tires & Cast Aluminum Rims HANDBOOK # INSPECTED BY MASSIVE ENGINES. MASSIVE TORQUE. MASSIVE POWER. THE SPORTSMAN 700/800 TWIN EFI RUNDOWN: Cold or hot, the easy starting power of EFI on the 700 and 800 gets you wherever you need to go in a hurry. And with massive amounts of torque on tap that can pull out a stump or pull down a house, the 700 and 800 dominate the trail, jobsite and ranch. So, while the jobs may be rough, the combination of IRS and the power delivery of EFI makes sure the ride won t be. And a smooth ride means you can work and ride longer. EQUIPMENT SPECS SPORTSMAN 700 EFI COLORS Red/Black Black/Silver Green/Black Mossy Oak Camo SPORTSMAN 700 CARB COLORS Yellow/Black Blue/Black Green/Black Powerful liquid-cooled, electronic fuel-injected, twin-cylinder Polaris Liberty TM 800 or 700 engine Selectable 2WD/AWD with on-demand AWD IRS w/ 9.5"/24.1 cm of wheel travel & 11.3"/28.6 cm of ground clearance Towing capability: 1500 lb./680.4 kg 300 lb./136.1 kg rack capacity (100 lb./45.4 kg front, 200 lb./90.7 kg rear) Industry-leading Polaris Variable Transmission ALSO AVAILABLE WITH A CARBURETED 700 TWIN ENGINE OPERATIONAL ADVANTAGES POLARIS COMPETITION LEARN MORE ABOUT EFI RELIABILITY -25 F/-31.7 C 55 F/12.8 C TEMPERATURE IRS-Smoother ride means improved handling and less fatigue. More power to the ground. Greater ground clearance. ON-DEMAND AWD- Automatically senses when you need AWD. Front differential locks automatically. Competitive ATVs with limited-slip front differentials are 3.5 wheel drive. EASIER STARTING. While carbureted engines struggle in extremes of heat and cold, EFI automatically compensates to set the ideal timing curve and fuel mixture. PERFORMANCE 800 EFI CARBURETOR 800 EFI CARBURETOR 120 F/48.9 C ft./ m 10,000 ft./3048 m ALTITUDE ALTITUDE POWER AT ALTITUDE. For every 1000 ft./304.8 m above sea level, engines lose power. And at 6000 ft./ m you need to rejet carbureted engines. EFI automatically adjusts to changing altitudes and temperatures. POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM 9

10 SECTION THE WORLD S TOUGHEST ATVs SM-2 INTRODUCING THE NEW SPORTSMAN 500 EFI POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # Independent Rear BEST-SELLING ATV EVER! THE NEW SPORTSMAN 500 EFI RECOMMENDED TERRAIN DIRT SAND MUD ROCK GRAVEL WOODS Electronic Fuel Injection True All-Wheel Drive 500 EFI

11 ANYTIME. ANYWHERE. Super Bright Headlight SPORTSMAN 500 EFI COLORS Red/Black Black/Silver Green/Black Mossy Oak Camo Integrated Front Storage Compartment Comfortable Ergonomics for Easy Riding Lock & Ride Accessory Compatible Rear Storage Compartment Tough Composite Body Components B FIG Dual Rear Work & Brake Lights Receiver Hitch Long-Travel MacPherson Front True All-Wheel Drive A A Electronic Fuel Injection FIG B Independent Rear PXT Radial Tires HANDBOOK # INSPECTED BY EFI MAKES THE BEST BETTER THE SPORTSMAN 500 EFI RUNDOWN: The world s bestselling ATV gets even better with EFI. From the arctic to the subtropic, EFI means reliable starts and greater fuel economy, even under the harshest conditions. Also, with EFI, there s no adjusting for altitude and temperature. Which means you can hit the trail anywhere in the world; Alaska, Death Valley, Iceland, the Sahara... NEW EQUIPMENT SPECS SPORTSMAN 500 CARB COLORS Yellow/Black Green/Black Blue/Black Liquid-cooled, EFI, single-cylinder 500 engine Selectable 2WD/AWD with on-demand AWD IRS with 9.5"/24.1 cm of wheel travel & 11.3"/28.6 cm of ground clearance Premium PXT radial tires (500 EFI) Towing capacity: 1225 lb./555.7 kg 270 lb./122.5 kg rack capacity (90 lb./40.8 kg front, 180 lb./81.6 kg rear) Industry-leading Polaris Variable Transmission ALSO AVAILABLE WITH A 500 CARBURETED ENGINE RELIABILITY PERFORMANCE OPERATIONAL ADVANTAGES POLARIS COMPETITION LEARN MORE ABOUT EFI IRS-Smoother ride means improved handling and less fatigue. More power to the ground. Greater ground clearance. ON-DEMAND AWD- Automatically senses when you need AWD. Front differential locks automatically. Competitive ATVs with limited-slip front differentials are 3.5 wheel drive. 500 EFI CARBURETOR -25 F/-31.7 C 55 F/12.8 C TEMPERATURE 120 F/48.9 C EASIER STARTING. While carbureted engines struggle in extremes of heat and cold, EFI automatically compensates to set the ideal timing curve and fuel mixture. 500 EFI CARBURETOR ft./ m 10,000 ft./3048 m ALTITUDE ALTITUDE POWER AT ALTITUDE. For every 1000 ft./304.8 m above sea level, engines lose power. And at 6000 ft./ m you need to rejet carbureted engines. EFI automatically adjusts to changing altitudes and temperatures. POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM 11

12 SECTION POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # THE WORLD S TOUGHEST ATVs SM-3 Independent Rear Polaris 450 Engine THE ALL-NEW SPORTSMAN 450 HUNTING EXPEDITION PACKING LIST FIRST AID KIT CANTEEN MYLAR BLANKET KNIFE COMPASS MATCHES DUCT TAPE FLASHLIGHT Polaris Variable Transmission INTRODUCING THE SPORTSMAN 450 SM-450

13 AN ACT OF AGGRESSION. Super Bright Headlight SPORTSMAN 450 COLORS Blue/Black Yellow/Black Green/Black Integrated Front Storage Compartment Comfortable Ergonomics for Easy Riding Lock & Ride Accessory Compatible Rear Toolbox Tough Composite Body Components Dual Rear Work & Brake Lights Receiver Hitch FIG A Long-Travel MacPherson Front True All-Wheel Drive FIG B FIG B Independent Rear FIG A Polaris Variable Transmission HANDBOOK # INSPECTED BY MORE POWER New 450 Engine SPECS Engine Displacement THE SPORTSMAN 450 RUNDOWN: Trail riding, rock crawling, log hauling and leaving other ATVs in the dust. Easy work for the 450, now bristling with more power and aggression than last year s 400. And that power, coupled with IRS and exclusive on-demand allwheel drive, makes the 450 the ATV that gets it done. Whatever it happens to be. TOUGH TO BEAT 4WD System Front Rear Ground Clearance SPORTSMAN cc Selectable 2WD/4WD w/on-demand AWD MacPherson Strut, 8.2"/ 20.8 cm Fully Indep., Prog. Rate w/ Anti-Roll Bar, 9.5"/24.1 cm 11"/27.9 cm HONDA Foreman 433cc 2WD/4WD Independent Wishbone, 5.9"/ 15 cm Swing Arm 5.9"/15 cm YAMAHA Kodiak cc 2WD/4WD w/ Locked 4WD Independent Double Wishbone, 6.3"/16 cm Independent Double Wishbone, 7.1"/18 cm 7.7"/19.6 cm 10.8"/27.4 cm Front Storage No No Yes The RESULT? WINNER! The improvements on the SPORTSMAN 450 More hp than the Sportsman 400: a 15% (approx.) increase Higher top speed than the Sportsman 400: a 10% (approx.) increase Better acceleration than the Sportsman 400: a 30% (approx.) increase to 30 mph New 450 engine Overall, bigger and badder! POLARIS COMPETITION ON-DEMAND AWD- Automatically senses when you need AWD. Front differential locks automatically. Competitive ATVs with limited-slip front differentials are 3.5 wheel drive. NEW EQUIPMENT SPECS Powerful liquid-cooled, carbureted, single-cylinder Polaris 450 engine Selectable 2WD/AWD with on-demand AWD IRS with 9.5"/24.1 cm of wheel travel and 11"/27.9 cm of ground clearance Towing capacity: 1225 lb./555.7 kg 270 lb./122.5 kg rack capacity (90 lb./40.8 kg front,180 lb./81.6 kg rear) Industry-leading Polaris Variable Transmission POLARISINDUSTRIES.COM POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN 13

14 SECTION SM-4 THE WORLD S TOUGHEST ATVs Transforming Rear Passenger Seat INTRODUCING THE ALL-NEW SPORTSMAN X2 POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # Independent Rear Electronic Fuel Injection CAN YOU SPOT THE DIFFERENCE ON THE NEXT PAGE? THE ALL-NEW SPORTSMAN X2 GREAT TRAILS LITTLE SAHARA, OK BEASLY KNOB, GA DEAD HORSE TRAIL, UT HATFIELD-McCOY TRAIL, WV LES CEDRES, QUEBEC TUG HILL, NY Front Storage SM-X2

15 SPORTSMAN X2, TRANSFORM! Transform from a 1-Up to a 2-Up in Just Three Easy Steps! TRANSFORM IN TEN SECONDS! Plenty of Room Up Front Comfortable Ergonomics for Passenger 1 Standard 1-Up Setting 2 Pull Rear Bed Hatch to Reveal 2-Up Backrest 3 Fold Down 1-Up Backrest for 2-Up Seat HANDBOOK # INSPECTED BY MOST VERSATILE ATV EVER THE SPORTSMAN X2 RUNDOWN: No other 2-Up on the market comes close to matching the X2 s versatility or off-road capability. It easily transforms from a 1-Up to a 2-Up in ten seconds. And since the seat folds into a pickuptype bed, you can do even more than you could with a conventional 1-Up; trail riding with gear, packing out large game and hauling over rough terrain. SPORTSMAN X2 COLORS NEW EQUIPMENT SPECS Red/Black Black/Silver Powerful liquid-cooled, electronic fuel-injected, single-cylinder Polaris 500 engine Selectable Turf/2WD with on-demand AWD Rolled IRS with 8.8"/22.2 cm of wheel travel and 11.3"/28.6 cm of ground clearance Towing capacity: 1225 lb./555.7 kg OPERATIONAL ADVANTAGES AWD 2x4 Turf NEW ROLLED IRS- With a rolled IRS you get less squat during takeoff. Which means more power gets to the ground, enhancing acceleration. And the 2- stage springs automatically optimize the ride for a light or a heavy load. VERSATRAC- Thumb switch lets you choose Turf mode, 2WD or on-demand AWD for soft to rough terrain. Automatically senses when you need AWD. Front differential locks automatically. VERSATRAC TURNING RADIUS Under Turf mode, there are 20% tighter turns and minimized damage to soft terrain. POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM 490 lb./222.3 kg carrying capacity (90 lb./40.8 kg front, 400 lb./181.4 kg rear) Industry-leading Polaris Variable Transmission Class-leading 6 gal./22.7 ltr fuel capacity 2x4 Mode 94"/238.8 cm Turf Mode 75"/190.5 cm 15

16 SEC ION SM-4 THE WORLD S TOUGHEST ATVs INTRODUCING THE ALL-NEW SPORTSMAN X2 Transforming Rear Passenger Seat POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # Independent Rear CAN YOU SPOT THE DIFFERENCE FROM THE PREVIOUS PAGE? Electronic Fuel Injection THE ALL-NEW SPORTSMAN X2 HAULING & STORAGE GRAVEL HARVESTED GAME CINDER BLOCKS MULCH TOOLS, MAP & WATER BALES OF HAY Front Storage SM-X2

17 MORE ABOUT THE NEW SPORTSMAN X2! Transform From a 1-Up to a 2-Up in Just Three Easy Steps! Integrated Front Storage Compartment 500 EFI Transformer (Utility to 2-Up) FIG. 1 WHEN YOU RE NOT HAULING PEOPLE, you can use the 400 lb./181.4 kg capacity dump box to haul just about anything else. Automatic Transmission Long-Travel MacPherson Front Versatrac Turf Mode/ 2WD/AWD Independent Rear Receiver Hitch Dual Rear Work & Brake Lights HANDBOOK # INSPECTED BY TOUGH TO BEAT SPECS Engine Displacement Polaris SPORTSMAN X2 499cc Bombardier OUTLANDER MAX 400cc Arctic Cat TRV 493cc Arctic Cat 500 TBX Fuel Delivery EFI Carbureted Carbureted Carbureted 4WD System Elect. Cont. Lock. Rear Diff. Selectable Turf/2WD/AWD w/ On-Demand AWD Selectable 2WD/AWD 2WD/AWD w/ Diff. Lock 493cc 2WD/4WD w/ Diff. Lock Standard N/A N/A N/A EBS Standard Standard Standard Standard Integrated Front Storage Box The RESULT? Yes No No No Transformation Yes No No No Front MacPherson Strut, 8.2"/20.8 cm MacPherson Strut, 7"/17.8 cm Double A-Arm, 8.6"/21.8 cm Double A-Arm, 10"/25.4 cm Rear Fully Independent, Progressive Rate w/anti-roll Bar, 8.8"/22.2 cm WINNER! TTI, 8"/20.3 cm Fully Independent, 8.6"/21.8 cm Fully Independent, 10"/25.4 cm Fuel Capacity 6 gal./22.7 ltr 4.2 gal./15.8 ltr 4.5 gal./17 ltr 5.5 gal./20.8 ltr POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM CAMPING GEAR FOR TWO CHECKLIST Tent, tarp or bivy sack Sleeping bag Compass Food Dishes & utensils Biodegradable soap Garbage bags Water bottles Flashlight Binoculars Camera and film Watch/alarm clock Toilet paper Toothbrush/paste Brush/comb Camping/fire permits if necessary 17

18 SECTION POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # THE WORLD S TOUGHEST ATVs SM-5 Dual Gas Tanks Run-Flat Tires THE SPORTSMAN MV7 THEATERS OF OPERATION KOBUL BAGHDAD KANDAHAR Heavy-Duty Front & Rear Racks Dual Winches INTRODUCING THE POWERFUL MV7 SM-MV7

19 BATTLE TESTED. LITERALLY. Polaris Liberty 700 Engine SPORTSMAN MV7 COLORS MILITARY GREEN Oversized D-Rings Battle Armor Available from Polaris Heavy- Duty Rear Rack Dual Gas Tanks Dual Tow Hooks Steel- Reinforced Racks, Capacity 450 lb./204.1 kg Receiver Hitch Long-Travel MacPherson Front On-Demand All-Wheel Drive FIG A Dual Winch FIG A Long-Travel Independent Rear Run-Flat Goodyear Tires Steel- Reinforced Frame HANDBOOK # INSPECTED BY THE WORLD S TOUGHEST ATV THE SPORTSMAN MV7 RUNDOWN: The MV7 is built to the same standards as the MV7s currently serving abroad with U.S. troops. It comes ready for battle with two winches, dual fuel tanks, helicopter-ready tie-down hooks, massive steel racks, steel-reinforced floorboards and a steel-reinforced frame. Truly, the MV7 is the world s toughest ATV. EQUIPMENT SPECS DUAL WINCHES! Powerful liquid-cooled, carbureted, twin-cylinder Polaris Liberty 700 engine Selectable 2WD with on-demand AWD IRS with 9"/22.9 cm of wheel travel and 10.5"/26.7 cm of ground clearance Towing capacity: 1500 lb./680.4 kg SPECIAL FEATURES POLARIS COMPETITION RUN-FLAT GOODYEAR TIRES-If there is a total loss of air pressure, Goodyear ATV run-flat tires will cover a distance of 50 miles/80.5 km at a rate of 25 mph/40.2 km/h. ON-DEMAND AWD-Automatically senses when you need AWD. Front differential locks automatically. Competitive ATVs with limited-slip front differentials are 3.5 wheel drive. the SPORTSMAN 6x6 The Workhorse of ATVs The 6x6 is the ATV to call in when you need to haul a lot of stuff to places other vehicles can t go. POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM 450 lb./204.1 kg rack capacity (150 lb./68.0 kg front, 300 lb./136.1 kg rear) Industry-leading Polaris Variable Transmission SPORTSMAN 6x6 COLORS Dual winches and gas tanks 19 Green/Black

20 THE WORLD S TOUGHEST ATVs SECTION HY BRAND-NEW HAWKEYE 4x4 BRAND-NEW HAWKEYE 2x4 THE HAWKEYE THE ALL-NEW HAWKEYE INTRODUCING THE ALL-NEW HAWKEYE POLARIS TOUGH CLUB

21 Feature THE MIDSIZE ATV THAT DOESN T COMPROMISE. CHOOSE TWO: REC UTILITY FROM POLARIS POLARISINDUSTRIES.COM HANDBOOK #

22 SECTION POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # THE WORLD S TOUGHEST ATVs HY-1 Independent Rear Digital Instrumentation THE ALL-NEW HAWKEYE 2x4 & 4x4 FISHING SPOTS Alan Henry Reservoir, TX Alcova Reservoir, WY Allatoona Lake, GA Altus Lake, OK Amwell Lake, NJ All-Wheel Drive INTRODUCING THE ALL-NEW HAWKEYE P-HY

23 HARD LABOR MADE EASY. Integrated Front Storage Compartment HAWKEYE 4x4 COLORS Black/Silver Green/Black HAWKEYE 2x4 COLORS Red/Black FIG A Digital Instrumentation FIG A Comfortable Ergonomics for Easy Riding Lock & Ride Accessory Compatible Steel Front Bumper Brake Lights Receiver Hitch MacPherson Front Independent Rear FIG B Hydraulic Disc Front & Rear Brakes Maxxis Tires True All-Wheel Drive (4x4 only) Polaris Variable Transmission FIG B Tough Composite Body Components HANDBOOK # INSPECTED BY FULL-SIZED FEATURES IN A MIDSIZED ATV THE HAWKEYE RUNDOWN: Because the new midsized Hawkeye comes with premium features usually found only on big bore machines, it creates an entirely new class of ATVs. And it s those features that make short work of hard tasks with more than enough left over to pound the trails. NEW EQUIPMENT SPECS LEAVE YOUR DUFFEL BAG AT HOME! Powerful air-cooled/oil-assisted, carbureted, single-cylinder Polaris 300 engine Selectable 2WD/AWD with on-demand AWD (4x4 only) IRS with 8"/20.3 cm of wheel travel and 8"/20.3 cm of ground clearance Towing capacity: 750 lb./340.2 kg OPERATIONAL ADVANTAGES INDEPENDENT REAR SUSPENSION- Smoother ride means improved handling and less fatigue. More power to the ground. Greater ground clearance. POLARIS COMPETITION ON-DEMAND AWD-Automatically senses when you need AWD. Front differential locks automatically. Competitive ATVs with limited-slip front differentials are 3.5 wheel drive. LOCK & RIDE-The Polaris Hawkeye is the only midsized ATV that comes Lock & Ride TM ready. And that makes it easy to customize the Hawkeye to your specific recreational/work needs. Refer to pages for more details. POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM 170 lb./77.1 kg rack capacity (70 lb./31.8 kg front, 100 lb./45.4 kg rear) Industry-leading Polaris Variable Transmission with lifetime limited belt warranty Standard digital speedometer/odometer/tripmeter/hourmeter 23

24 POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # THE WORLD S TOUGHEST ATVs SECTION HY-2 All-Wheel Drive Integrated Front Storage THE ALL-NEW HAWKEYE 2x4 & 4x4 CHORE LIST Pull logs Take supplies to hunting lodge Tow trailer Plow driveway Independent Rear INTRODUCING THE ALL-NEW HAWKEYE P-HY

25 MORE ABOUT THE NEW HAWKEYE! RECREATION WORK HUNTING HAWKEYE FEATURES! FIG. 1 FUEL GAUGE & Digital Speedometer, Odometer, Tripmeter & LED N/REV Light (km/mph) FIG. 2 The Mighty Hawkeye 4x4 INDEPENDENT REAR SUSPENSION IRS puts more power to the trail and provides greater ground clearance. HANDBOOK # INSPECTED BY TOUGH TO BEAT! SPECS Engine Displacement 4WD System Front Rear Ground Clearance Fuel Capacity Speedometer Fuel Gauge The RESULT? DON T FORGET... Polaris HAWKEYE 2x4/4x4 299cc Selectable 2WD/4WD w/on-demand AWD (4x4 only) MacPherson Strut, 7"/17.8 cm Fully Independent, Progressive Rate w/anti-roll Bar, 8"/20.3 cm 8"/20.3 cm 4.5 gal./17 ltr Digital w/ LED Indicators Standard WINNER! Honda RECON 229cc 2WD Dual A-Arm, 5.1"/13 cm Swing Arm, 4.9"/12.4 cm 6.3"/16 cm 2.4 gal./ 19.1 ltr None None STRONG! Suzuki OZARK 246cc 2WD Dual A-Arm, 5.5"/14 cm Swing Arm, 5.5"/14 cm 7.1"/18 cm 2.8 gal./ 10.6 ltr None None Yamaha BRUIN 250cc 2WD Strut, 4.9"/ 12.4 cm Swing Arm, 5.3"/13.5 cm 5.9"/15 cm 3.2 gal./ 12.1 ltr None None D A B Kawasaki BAYOU 228cc 2WD Single A-Arm, 4.5"/11.4 cm Swing Arm, 4.9"/12.4 cm 6"/15.2 cm 2.6 gal./ 9.8 ltr None Standard WARN WINCH CARGO BOX POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM To Deck Out Your HAWKEYE with A B C STURDY PROTECTION! C D WINDSHIELD GUN SCABBARD SEE PAGES FOR MORE DETAILS! 25

26 POLARIS TOUGH CLUB ENGINEERED IN ROSEAU, MN THE WORLD S TOUGHEST ATVs 26 HANDBOOK # MODEL SW Full Floorboards Steel Front & Rear Racks THE ALL-NEW SAWTOOTH BREAK TRAILS, NOT THE BANK. THE ALL-NEW SAWTOOTH Dual Hydraulic Front Disc Brakes Dual A-Arm Front FIG A Low-Maintenance Shaft Drive Forward/ Neutral/ Reverse Gear Box Full Floorboards SAWTOOTH COLORS Blue Electric Start with Backup Kick Start Sealed Clutch & Air Intake Dual Disc Brakes Large- Diameter Tube Frame Continuously Variable Transmission Green FIG A TOUGH. RELIABLE. AFFORDABLE. THE SAWTOOTH RUNDOWN: Because it shares the same engineering found in other Polaris machines, the Sawtooth makes the other ATVs in its class seem weak by comparison. And it s that shared Polaris engineering that has your back on every job and every trail you set out to conquer. ELECTRIC START NEW EQUIPMENT SPECS Lock & Ride capable Air-cooled, single-cylinder Polaris 200 engine Dual A-arm front suspension with 7"/17.8 cm of travel Swing arm rear suspension with 6.5"/16.5 cm of travel Front & rear steel racks (45 lb./20.4 kg front, 70 lb./31.8 kg rear) INTRODUCING THE ALL-NEW SAWTOOTH

27 THE MAGNUM 330 4x4 POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN INSPECTED BY RUGGED & VERSATILE Sealed Front Storage Box All-Wheel Drive Full Floorboards MAGNUM 330 COLORS Comfortable Ergonomics for Easier Riding Black/Silver Blue/Black THE TRAIL BOSS 330 A unique hybrid of POWER & VALUE FIG A FIG A MacPherson Front FIG C Full Floorboards FIG B Reliable Concentric Drive System Polaris Variable Transmission Green/Black Mechanical Fuel Gauge Polaris Variable Transmission TRAIL BOSS COLORS Heavy- Duty Rack Long- Travel Rear Mossy Oak Camo Powerful 330 Engine FIG C FIG B Single- Lever Braking System White/Blue BEST-IN-CLASS VALUE THE MAGNUM 330 RUNDOWN: A mainstay in the Polaris lineup, the rugged and versatile Magnum is the dominant value in its class. With the unique Shaft Ride system, a tough chassis/drive line and unmatched rack capacity, it s the perfect vehicle to handle both rough terrain and heavy-duty work. EQUIPMENT SPECS Powerful air-cooled engine w/ fan assist, oil cooler, carbureted, single-cylinder engine Polaris 330 engine Selectable 2WD/4WD with on-demand AWD Sealed front storage box (90 lb./40.8 kg) Long-travel rear suspension (7.1"/18 cm) Exclusive Shaft Ride system Industry-leading Polaris Variable Transmission FULL-SIZED VALUE THE TRAIL BOSS RUNDOWN: With greater wheel travel than competitive models and the low-maintenance Concentric Drive System, the Trail Boss has both the suspension and the power to take on hard work and hard fun better than any ATV in its class. EQUIPMENT SPECS Powerful air-cooled engine w/ fan assist, oil cooler, carbureted, single-cylinder Polaris 330 engine Industry-leading Polaris Variable Transmission Reliable Concentric Drive System Long-travel rear suspension (9"/22.9 cm) Single-lever braking system Mechanical fuel gauge MacPherson front suspension (6.7"/17 cm) FROM THE FACTORY IN ROSEAU, MN HANDBOOK # POLARIS TOUGH CLUB POLARISINDUSTRIES.COM 27

28 THE WORLD S TOUGHEST HIGH-PERFORMANCE QUADS SECTION HP PREDATOR 500 TLD PREDATOR 500 THE PREDATOR 500 TLD THE HIGH-PERFORMANCE INTRODUCING THE NEW HIGH-PERFORMANCE QUADS LINEUP POLARIS TOUGH CLUB

29 QUADS DON T JUST HIT THE TRAIL, BEAT IT SENSELESS. OFFENSE DEFENSE FROM POLARIS POLARISINDUSTRIES.COM HANDBOOK #

30 SECTION THE WORLD S TOUGHEST ATVs HP-1 INTRODUCING THE PREDATOR TLD POLARIS TOUGH CLUB FROM THE FACTORY IN SPIRIT LAKE, IA POLARISINDUSTRIES.COM HANDBOOK # Fox Racing Shox TRAIL TOUGH. TRACK READY. THE PREDATOR TLD & AWARDS IN 3 YEARS 2005 SPORT QUAD OF THE YEAR - ATV Sport SPORT ATV OF THE YEAR - ATV Rider Canada SPORT PERFORMANCE ATV OF THE YEAR - ATV Guide 2004 BEST IN CLASS SPORT ATV - All-Terrain Vehicle 2003 SPORT QUAD OF THE YEAR - ATV Sport SPORT ATV OF THE YEAR - ATV Rider Canada SPORT PERFORMANCE ATV OF THE YEAR - ATV Guide PRO Steering Maxxis Razr Tires

31 THE PREDATOR 500 TLD Reverse PREDATOR 500 TLD COLORS Troy Lee White PREDATOR 500 COLORS Red Comfortable Ergonomics Premium Fox Racing Shox Approved by Matt Smiley (GNCC Racer) Stainless Steel Braided Brake Lines Maxxis Razr Radial Tires Douglas Aluminum Rims Unmatched Skid Protection High-Strength TEAM Chromoly Axle with Lifetime Limited Warranty HANDBOOK # POLARIS TOUGH CLUB FROM THE FACTORY IN SPIRIT LAKE, IA INSPECTED BY TRAIL TOUGH. TRACK READY. THE PREDATOR 500 RUNDOWN: Feared on both the trail and track, the Predator comes preloaded with performance parts normally found only on aftermarket sport quads. That, combined with its powerful 500 engine, predictable handling and superior suspension system, explains why the Predator has won seven major awards in just three years. The latest award being Sport Quad of the Year from ATV Sport Magazine. PREMIUM FEATURES (all models) Maxxis Razr tires on aluminum Douglas rims with a rolled bead Chromoly axle, stronger than competitive steel axles, with a lifetime limited warranty Braided, stainless steel brake lines are stronger and result in more consistent braking Thick, compression-molded UHMW polyethylene skid plate maximizes protection TLD PERFORMANCE UPGRADES Aggressive Maxxis front and rear radial tires improve ride Piggyback remote reservoir for better cooling Improved front shock for compression adjustability Approx. $ 2000 Value! (US$) Close-ratio gears deliver greater roll-on acceleration OPERATIONAL ADVANTAGES PRO-STEERING MEANS NO BUMP STEER- On most sport quads, as you lean into a corner or nose into a whoop, bump steer makes it feel like the quad is steering you instead of the other way around. Predator s unique PRO (Polaris Rider Optimized) steering system virtually eliminates bump steer. It also creates easier steering, less feedback and superior control. TOUGH TO BEAT SPECS Power/ Weight Ratio Front Rear Shocks Tires/ Rims Brake Lines The RESULT? DEPRESSED Polaris PREDATOR 0.12 Dual A-Arm, 10"/25.4 cm Swing Arm, 11"/27.9 cm Fox, Rebuildable Maxxis Razr/ Douglas Alum. Steel Braided WINNER! COMPRESSED YFZ Ind. Dbl. Wishbone, 9.1"/23.1 cm Swing Arm, 10.6"/26.9 cm Kayaba/ Showa Radial/Alum. Rubber TRX Ind. Dbl. Wishbone, 8.4"/21.3 cm Swing Arm, 9"/22.9 cm Showa Radial/Alum. Rubber POLARIS TOUGH CLUB FROM THE FACTORY IN SPIRIT LAKE, IA POLARISINDUSTRIES.COM 31

32 POLARIS TOUGH CLUB ENGINEERED IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # THE WORLD S TOUGHEST ATVs SECTION SC THE POLARIS SPORT COLLECTION RECOMMENDED TERRAIN DIRT SAND ROCK GRAVEL INTRODUCING THE SPORT COLLECTION SC

33 THE PHOENIX 200 FUN TO RIDE. EASY TO OWN. Available in: Red or Blue 200 Air- Cooled Engine THE BEST-BUILT 200 AVAILABLE Long-Travel Rear Electric Start with Backup Kick Start Automatic Transmission Large- Diameter Tube Frame Hydraulic Front Disc Brakes THE PHOENIX RUNDOWN: With a shaft drive for low maintenance, dual A-arms in the front for a smooth ride, great handling and an automatic transmission, the Phoenix 200 is well equipped to hit the trail and have fun. Smaller than our full-sized ATVs, the Phoenix is a perfect fit for those who crave a reliable entrylevel sport ATV that s tough but easy to operate. EQUIPMENT SPECS Front suspension (7"/17.8 cm) Long-travel rear suspension (6.5"/16.5 cm) HANDBOOK # POLARISINDUSTRIES.COM THE SCRAMBLER 500 4x4 THE TRAIL BLAZER 250 POLARIS TOUGH CLUB ENGINEERED IN ROSEAU, MN INSPECTED BY 4-Wheel Drive FURY Orange Single-Lever Braking System 4-WHEEL DRIVE SPORT QUAD THE SCRAMBLER 500 4x4 RUNDOWN: With an automatic transmission and a vigorous 500 engine, the Scrambler 4x4 is built for riders who want to take on every kind of trail there is. Keep it in 2-wheel drive for fast, hard-packed trails and then switch it into 4-wheel drive to take on the rocks, mud, logs and whatever else the trail can dish out. EQUIPMENT SPECS Powerful Polaris 500 high-output, 4-valve, 4-stroke, liquid-cooled engine On-Demand All-Wheel Drive w/ On/Off Switch Automatic Transmission Fun & Easy TO RIDE FIG A 244cc 2-Stroke Engine ONLY AUTOMATIC IN ITS CLASS THE TRAIL BLAZER RUNDOWN: The Trail Blazer makes for a fun day of trail riding thanks in part to its 250 Polaris engine, Concentric Drive System and bump-absorbing long-travel suspension. EQUIPMENT SPECS Sporty Polaris 250, 2-stroke, air-cooled, oilinjected engine Automatic transmission Reliable Concentric Drive System FIG A Long-Travel Rear White Automatic Transmission POLARIS TOUGH CLUB Long-travel rear suspension (10.5"/26.7 cm) Long-travel rear suspension (10.5"/26.7 cm) Front suspension travel (8.2"/20.8 cm) Single-lever braking system 33

34 THE WORLD S TOUGHEST ATVs POLARIS TOUGH CLUB ENGINEERED IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # THE WORLD S TOUGHEST ATVs SECTION YQ Forward/ Neutral/ Reverse THE POLARIS YOUTH QUADS ATV RIDER NICKNAMES THE BEAST ZIP MUD DOG SANDMAN HAVOC DIRT HEAD Electric Start Daytime Running Lights (Predator 90, Sportsman 90) INTRODUCING THE YOUTH MODELS P-YQ

35 THE SPORTSMAN 90 TOUGH ATVs FOR TOUGH KIDS MINIMUM AGE: 12 YEARS Long-Travel Rear FIG A Available in: Red or Green FIG A Electric Start Kids are tough. And they re even tougher on their things. Which is why the Polaris youth models are held to the same standard of toughness and durability as our full-sized models. Without question, these ATVs hold their own against the trail, the back yard and childhood. Adjustable Footwells 50 models only Long-Travel Rear HANDBOOK # ENGINEERED IN ROSEAU, MN FOR THE KIDS INSPECTED BY Forward/ Neutral/ Reverse THE PREDATOR 90 MINIMUM AGE: 12 YEARS FIG A Electric Start Long-Travel Rear THE PREDATOR 50 MINIMUM AGE: 6 YEARS FIG A FIG A Daytime Running Lights Available in: Red or White Daytime Running Lights Forward/ Neutral/Reverse Available in: Red or White 90 models only NEW EQUIPMENT SPECS Reliable, fan-cooled 89cc or air-cooled 49cc engine Forward/neutral/reverse gear box (90) Parental tether on Predator 50 Long-travel rear suspension 5"/12.7 cm (90) Electric start, backup kick start Automatic transmission SIZED FOR YOUTH PREDATOR 50 26"/66 cm Height PREDATOR 90 32"/81.3 cm Height POLARIS SAFETY DESIGNS SAFETY ORANGE STANDARD WHIP FLAG PREDATOR "/106.7 cm Height POLARIS TOUGH CLUB ENGINEERED IN ROSEAU, MN POLARISINDUSTRIES.COM FIG A YOUTH MODELS Electric Start FREE DOT-APPROVED YOUTH HELMET RIDER TRAINING & INSTRUCTIONAL VIDEO Approx. $ 200 Value! (US$) Adjustable Footwell Parental Tether Polaris recommends that all youth models be ridden under adult supervision. 35

36 INSTALLING A PLOW INSTALLING A GUN SCABBARD 36 POLARIS TOUGH CLUB FROM PURE POLARIS POLARISINDUSTRIES.COM HANDBOOK # 1 2 LOCK IN. RIDE ON. 1 LOCK IN. 2 RIDE ON.

37 SIMPLY FAST. Lock & Ride accessories are the easiest, quickest way to expand the versatility of your ATV. And only Polaris has them. Add a cargo box, windshield or gun scabbard in seconds. And take them off just as fast. Which means you spend less time wrenching in the garage and more time on the trail. So, whatever the project, you ll get it done faster and easier with the Lock & Ride system. POLARIS EXCLUSIVE! INSTALLING A WINDSHIELD INSTALLING A CARGO BOX 1 LOCK IN. 1 LOCK IN. FPO POLARIS TOUGH CLUB FROM PURE POLARIS POLARISINDUSTRIES.COM HANDBOOK # 2 RIDE ON. 2 RIDE ON. 37

38 HEAVY-DUTY STEEL BRUSHGUARDS POLARIS TOUGH CLUB FROM PURE POLARIS POLARISINDUSTRIES.COM HANDBOOK # LOCK & RIDE PLOWS Available in Black Wrinkle, Colored and Stainless Steel Scares Away Other ATVs FRONT BRUSHGUARDS - Give your ATV the battle armor it truly deserves with these heavy-duty steel brushguards. They add front-end protection and make your ATV look tougher than ever. INFORMATION BLACK WRINKLE - $ CAN part # COLORS - $ CAN part # STAINLESS STEEL - $ CAN part # POLARIS WARN WINCHES The Must Have Workhorse Big Torque Rescue Stuck Friends and Haul Logs Awesome Pulling Power THE GLACIER PLOW SYSTEM - With the Glacier Plow system, turning your ATV into a snow-pushing machine is easier than ever. Just choose your frame, select the right mounting plate and lift system and add the right blade for your needs. After mount plate installation, the drive-in attachment system takes just 60 seconds to install or remove. POLARIS WARN WINCHES - For all your heavyduty pulling needs, a Warn winch is the must have workhorse for every owner. Big torque, awesome power and no-load retrieval speeds mean you get the job done faster and easier. Includes mounting hardware, switches and wiring. 38 INFORMATION GLACIER PLOW FRAME - $ CAN part # RAZOR BLADE - $ CAN part # INFORMATION 3000 LB. POLARIS WARN WINCH - $609.99* *Starting at $ / CAN part # LB. POLARIS WARN WINCH - $479.99* *Starting at $ / CAN part #

39 LOCK & RIDE WINDSHIELD LOCK & RIDE CARGO BOX Carry Along Tons of Utility or Recreation Gear Wind- Blocking Action LOCK & RIDE WINDSHIELD - Are you tired of battling the weather elements? Then get comfortable with the quickest-attaching windshield on the market. Available in mid-height and tall sizes. All the required hardware is included, plus two-step instructions. Lock in. Ride on. INFORMATION MID HEIGHT - $ CAN part # TALL HEIGHT - $ CAN part # HEAVY-DUTY STEEL RACK EXTENDERS Tie Down All of Your Gear REAR CARGO BOX - Our cargo boxes take only seconds to install with Lock & Ride anchor technology. Our heavy-duty rear cargo box features carrying handles, heavy-duty hinges and lockable latches. Corner tie-down points let you pile more gear on top. A tongue-and-groove gasket helps keep out dirt, dust and water. INFORMATION REAR CARGO BOX - $ CAN part # POCKET BAGS - $ CAN part # RACK EXTENDERS - Give your ATV a great look and multiple tie-down points for carrying tools, material, feed and other bulky items. Steel construction with a powder-coat finish. INFORMATION FRONT RACK EXTENDER - $69.99 FROM PURE POLARIS POLARIS TOUGH CLUB POLARISINDUSTRIES.COM HANDBOOK # CAN part # REAR RACK EXTENDER - $ CAN part #

40 POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM INSPECTED BY : DATE : THE WORLD S TOUGHEST ATVs 2006 ATV SPECS ENGINE Sportsman MV7 Sportsman 800 / 700 Twin EFI Sportsman 700 Twin Sportsman 500 HO EFI Sportsman 500 HO / 450 Sportsman X2 EFI Sportsman 6x6 Engine Type 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke Displacement (cc) 683 twin 760 / 683 twin 683 twin / Carburetion Mikuni 34 mm CV 40 mm Throttle Body BST 34 mm Mikuni 39 mm Throttle Body 40 mm / 34 mm CV Mikuni 39 mm Throttle Body 34 mm CV Mikuni Cooling Liquid Liquid Liquid Liquid Liquid Liquid Liquid Starting DRIVE TRAIN Electric with recoil backup Electric Electric Electric with recoil backup Electric with recoil backup Electric with recoil backup Electric with recoil backup Final Drive Shaft Shaft Shaft Shaft Shaft Shaft Shaft / Chain Transmission P/R/N/L/H P/R/N/L/H P/R/N/L/H P/R/N/L/H P/R/N/L/H P/R/N/L/H R/N/L/H Drive System Automatic PVT Automatic PVT Automatic PVT Automatic PVT Automatic PVT Automatic PVT Automatic PVT EBS (Engine Braking System) Standard Standard Standard Standard Accessory Standard Accessory SUSPENSION Front Rear BRAKES Front / Rear Brakes TIRES Front Tires Rear Tires DIMENSIONS / CAPACITIES MacPherson Strut with 8.2"/20.8 cm travel Fully Independent, progressive rate with anti-roll bar; 9"/22.9 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake 25 x 8-12 Mudrunner Run Flat 25 x Mudrunner Run Flat MacPherson Strut with 8.2"/20.8 cm travel Fully Independent, progressive rate with anti-roll bar; 9.5"/24.1 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake MacPherson Strut with 8.2"/20.8 cm travel Fully Independent, progressive rate with anti-roll bar; 9.5"/24.1 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake MacPherson Strut with 8.2"/20.8 cm travel Fully Independent, progressive rate with anti-roll bar; 9.5"/24.1 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake MacPherson Strut with 8.2"/20.8 cm travel Fully Independent, progressive rate with anti-roll bar; 9.5"/24.1 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake MacPherson Strut with 8.2"/20.8 cm travel Fully Independent, progressive rate with anti-roll bar; 8.7"/22.2 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake MacPherson Strut with 6.7"/17 cm travel Progressive rate center swing arm with 6.5"/16.5 cm travel; Rear swing arm with scissor stabilizer with 7.5"/ 19.1 cm travel Single Lever Hydraulic disc with hydraulic auxiliary rear hand brake 26 x 8R12; PXT 26 x 8R12; PXT 26 x 8R12; PXT 25 x x x x 11R12; PXT 26 x 11R12; PXT 26 x 11R12; PXT 25 x x x Wheelbase 50.8"/128.9 cm 50.8"/128.9 cm 50.8"/128.9 cm 50.5"/128.3 cm 50.5"/128.3 cm 57"/144.8 cm 77"/195.6 cm Turning Radius (Inside tire) 78"/198.1 cm 76"/193 cm 76"/193 cm 65"/165.1 cm 65"/165.1 cm 82"/208.3 cm 119"/302.3 cm Dry Weight 992 lb./449.9 kg 770 lb. /349.3 kg; 760 lb./344.7 kg 756 lb./342.9 kg 715 lb./324.3 kg 715 lb./324.3 kg 798 lb./362 kg 895 lb./406 kg Length/Width/Height 89"/226.1 cm; 47"/119.4 cm; 51"/129.5 cm 83"/210.8 cm; 48"/121.9 cm; 48"/121.9 cm 83"/210.8 cm; 48"/121.9 cm; 48"/121.9 cm 83"/210.8 cm; 48"/121.9 cm; 48"/121.9 cm 83"/210.8 cm; 48"/121.9 cm; 48"/121.9 cm 93"/236.2 cm; 48"/121.9 cm; 48"/121.9 cm 105"/266.7 cm; 46"/116.8 cm; 48"/121.9 cm Seat Height 35"/88.9 cm 34"/86.4 cm 34"/86.4 cm 33.8"/85.7 cm 33.8"/85.7 cm 34"/86.4 cm 34"/86.4 cm Fuel Capacity 4.75 gal./17.9 ltr; 4 gal./15.1 ltr 4.13 gal./15.6 ltr 4.25 gal./16.1 ltr 4.13 gal./15.6 ltr 4.25 gal./16.1 ltr 6 gal./22.7 ltr 4.25 gal./16.1 ltr Front Rack Capacity 150 lb./68 kg 100 lb./45.4 kg 100 lb./45.4 kg 90 lb./40.8 kg 90 lb./40.8 kg 90 lb./40.8 kg 75 lb./34 kg Rear Rack Capacity 300 lb./136 kg 200 lb./90.7 kg 200 lb./90.7 kg 180 lb./81.6 kg 180 lb./81.6 kg 400 lb./181.4 kg 800 lb./362.9 kg Hitch / Type Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Drawbar Hitch Towing Capacity 1500 lb./680.4 kg 1500 lb./680.4 kg 1500 lb./680.4 kg 1225 lb./555.7 kg 1225 lb./555.7 kg 1225 lb./555.7 kg 1500 lb./680.4 kg Hitch Tongue Weight 150 lb./68 kg 150 lb./68 kg 150 lb./68 kg 120 lb./54.4 kg 120 lb./54.4 kg 120 lb./54.4 kg 150 lb./ 68 kg Ground Clearance 10.5"/26.7 cm 11.25"/28 cm 11.25"/28 cm 11.25"/28 cm 11"/27.9 cm 11"/27.9 cm 5.5"/13.9 cm INSTRUMENTATION / FEATURES Gauge Type Digital Digital Digital Digital Digital Digital Digital Speedometer / Odometer Standard Standard Standard Standard Standard Standard Standard Tachometer Standard Standard Standard Standard Standard Standard N/A Tripmeter Standard Standard Standard Standard Standard Standard Standard Hourmeter Standard Standard Standard Standard Standard Standard Standard High Beam Indicator Standard Standard Standard Standard Standard Standard Standard Gear Indicator Standard Standard Standard Standard Standard Standard Standard Fuel Gauge Electric / Mechanical Electric Electric Electric Electric Electric N/A Warning Lights Hi Temp / Low Bat Hi Temp / Low Bat Hi Temp / Low Bat Hi Temp / Low Bat Hi Temp / Low Bat Hi Temp / Low Bat Hi Temp / Low Bat Rear Work Lights N/A Standard Standard Standard Standard Standard N/A DC Outlet Standard Standard Standard Standard Standard Standard Standard COLORS SPECS SPORTSMAN 2-UP 6x6 Military Green Green / Black Green / Black Green / Black Green / Black Black / Silver Sp. Green / Black Black / Silver Yellow / Black Black / Silver Yellow / Black Red / Black Red / Black Blue / Black Red / Black Blue / Black Check owner s manual for loading requirement and restrictions. Polaris reserves the rights to change specifications at any time without incurring obligations.

41 HAWKEYE RECREATION UTILITY SPORT PHOENIX YOUTH Hawkeye 4x4 / 2x4 Magnum 330 4x4 Trail Boss 330 Sawtooth Predator Troy Lee Design Scrambler 500 4x4 Trail Blazer 250 Phoenix 200 Sportsman 90 Predator 90 / 50 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke DOHC 4-stroke 2-stroke 4-stroke 2-stroke / 89 / mm CV Mikuni 34 mm CV Mikuni 34 mm CV Mikuni Keihin 22 mm VM Mikuni 42 mm BSR Mikuni 40 mm CV Mikuni 30 mm VM Keihin 22 mm VM Mikuni VM16 / Mikuni VM16 / H68K Air/Oil Air with fan assist Air with fan assist oil cooler oil cooler Air Liquid Liquid Air Air Fan / Fan / Air Electric with recoil backup Electric with recoil backup Electric with recoil backup Electric with kick backup Electric Electric with recoil backup Electric with recoil backup Electric with kick backup Electric with kick backup Shaft Shaft Concentric Chain Shaft 520 O-ring Chain Concentric Chain (Rear) Shaft (Front) Concentric Chain Shaft Chain F/N/R P/R/N/L/H F/N/R F/N/R 5-speed (reverse) F/N/R F/N/R F/N/R F/N/R (90) Automatic PVT Automatic PVT Automatic PVT Automatic CVT Manual Clutch / Manual Shift Automatic PVT Automatic PVT Automatic CVT Automatic CVT Standard Accessory Accessory N/A N/A Accessory Accessory N/A N/A MacPherson Strut with 7"/17.8 cm travel, with adjustable Preload Fully Independent, progressive rate with anti-roll bar; 8"/20.3 cm travel with adjustable Preload Single Lever Hydraulic disc with hydraulic rear foot brake MacPherson Strut with 6.7"/17 cm travel Progressive rate swing arm with 7.1"/18 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake MacPherson Strut with 6.7"/17 cm travel Progressive rate swing arm with 9"/22.9 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake Dual A-arm with 7"/ 17.8 cm travel Mono-shock swing arm with 6.5"/16.5 cm travel Dual disc - hydraulic / Single drum - cable 22 x x x x x x x x Dual A-arm with 10"/25.4 cm travel Non-Link Swing arm with 11"/27.9 cm travel Front: Dual Hydraulic Disc (Hand) Rear: Hydraulic Disc (Foot) Maxxis Razr Radial, 21 x 7-10; Douglas Polished Aluminum Rims Maxxis Razr Radial, 20 x 10-9 / 20 x 11-9; Douglas Polished Aluminum Rims MacPherson Strut with 8.2"/20.8 cm travel Progressive rate swing arm with 10.5"/26.7 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake MacPherson Strut with 8.2"/20.8 cm travel Progressive rate swing arm with 10.5"/26.7 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake Dual A-arm with 7"/17.8 cm travel Mono-shock swing arm with 6.5"/ 16.5 cm travel Dual disc - hydraulic / Single drum - cable 23 x x x x x x "/116.8 cm 49.8"/ cm 49.5"/125.7 cm 45"/114.3 cm 50.5"/128.3 cm 48"/121.9 cm 48"/121.9 cm 45"/114.3 cm 59"/149.9 cm 71"/108.3 cm 75"/190.5 cm 65"/165.1 cm 67"/170.2 cm 83"/210.8 cm 63"/160 cm 65"/165.1 cm 550 lb./249.5 kg; 520 lb./235.9 kg 72"/182.9 cm; 42"/106.7 cm; 45.5"/115.6 cm 637 lb./288.9 kg 505 lb./229.1 kg 425 lb./192.8 kg 415 lb./188.2 kg 571 lb./259 kg 461 lb./209.1 kg 395 lb./179.2 kg 81"/205.7 cm; 46"/116.8 cm; 46"/116.8 cm 75"/109.5 cm; 46"/116.8 cm; 46"/116.8 cm 65"/165.1 cm; 42"/106.7 cm; 42"/106.7 cm 71.5"/181.6 cm; 47.5"/120.7 cm; 45"/114.3 cm 75"/190.5 cm; 46"/116.8 cm; 47"/119.4 cm 75"/190.5 cm; 46"/116.8 cm; 47"/119.4 cm 65"/165.1 cm; 42"/106.7 cm; 42"/106.7 cm 32"/81.3 cm 34"/86.4 cm 34"/86.4 cm 32"/81.3 cm 32.5"/82.6 cm 34"/86.4 cm 34"/86.4 cm 32"/81.3 cm 4.25"/ 10.8 cm; 4.25"/10.8 cm; 3"/ 7.6 cm 5"/12.7 cm; 5"/12.7 cm; 3"/7.6 cm Mechanical Drum 19 x 7-8 (3psi) / 19 x 7-8 (3psi) / 16 x (3psi) 19 x (3psi) / 18 x (3psi) / 16 x 8-7 (3psi) 38.5"/97.8 cm; 38.5"/97.8 cm; 33"/ 83.8 cm 70"/177.8 cm; 70"/177.8 cm; 60"/152.4 cm 276 lb./125.2 kg; 262 lb./ kg; 185 lb./83.9 kg 59.8"/35.8"/36.6", cm/90.8 cm/93 cm; 57.1"/35.8"/36.1", 145 cm/90.8 cm/91.7 cm; 48"/31.5"/28", 122 cm/80 cm/71.1 cm 28"/71.1 cm; 27"/68.6 cm 23"/58.4 cm 4.5 gal./17 ltr 3.25 gal./12.3 ltr 3.25 gal./12.3 ltr 2.75 gal./10.4 ltr 3.25 gal./12.3 ltr 3.5 gal./13.2 ltr 3.5 gal./13.2 ltr 2.5 gal./9.5 ltr 1.3 gal./4.9 ltr; 1.3 gal./4.9 ltr; 1 gal./3.8 ltr 70 lb./31.8 kg 90 lb./40.8 kg 75 lb./34 kg 45 lb./20.4 kg N/A N/A N/A N/A 10 lb./4.5 kg; N/A; N/A 100 lb./45.4 kg 180 lb./81.6 kg 125 lb./56.7 kg 70 lb./31.8 kg N/A N/A N/A 70 lb./31.8 kg 20 lb./9.1 kg; N/A; N/A Std / Receiver Std / Drawbar Std / Drawbar Accessory N/A Accessory Accessory Accessory N/A 750 lb./340.2 kg 1000 lb./453.6 kg 850 lb./385.6 kg Accessory N/A Accessory Accessory 300 lb./136.1 kg N/A 30 lb./ 13.6 kg 100 lb./45.4 kg 85 lb./38.6 kg Accessory N/A Accessory Accessory 30 lb./13.6 kg N/A 8"/20.3 cm; 7"/17.8 cm 6.8"/17.1 cm 5.5"/13.9 cm 5.7"/14.5 cm 4.5"/11.4 cm 5.5"/13.9 cm 5.5"/13.9 cm 5.7"/14.5 cm 5"/12.7 cm; 5"/12.7 cm; 4"/10.2 cm Digital Digital Instrument Panel N/A N/A Instrument Panel Instrument Panel Analog Accessory N/A Standard Standard Accessory N/A N/A Accessory Accessory N/A N/A N/A Standard N/A N/A N/A N/A N/A N/A N/A Standard Standard Accessory N/A N/A Accessory Accessory N/A N/A Standard Standard Accessory N/A N/A Accessory Accessory N/A N/A Standard Standard Standard On headlight switch N/A Standard N/A On headlight switch N/A N/R Light Standard N/R Light N/R Light Neutral / Reverse N/R Light N/R Light Neutral / Reverse - Standard N/R / N/R / N/A Mechanical Mechanical Mechanical Accessory N/A Mechanical Mechanical N/A N/A N/A Hi Temp / Low Bat Hi Temp N/A Hi Temp Hi Temp Low Oil N/A Low Oil N/A N/A N/A N/A N/A N/A N/A N/A N/A Accessory Accessory Accessory Accessory N/A Accessory Accessory N/A N/A Green / Black (4x4) Green / Black White / Blue Green White (TLD) Orange White Blue Red, Green (Sportman 90) Black / Silver (4x4) Blue / Black Blue Red (500) Red White, Red (Predator 90 / 50) Red / Black (2x4) New Break-up Camo 2006 ATV SPECS POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM INSPECTED BY : DATE : THE WORLD S TOUGHEST ATVs

42 POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # TOUGH? A B C JOIN THE CLUB! THE TOUGH CLUB MISSION STATEMENT TO SET the standard for off-roading by uniting the world s toughest riders with the world s toughest ATVs. TO JOIN, you must pass this pop quiz! Which of the following is the worst weather to go out ATVing? Heavy Rain Freezing Blizzard Extreme Heat Answer is hidden somewhere on this page. POLARIS TOUGH CLUB MEMBER PROFILE: MATT SMILEY 4 GNCC RACER MATT SMILEY S GNCC racing career has been a notable one. He began racing in 1993 and quickly adopted the nicknames Mr. Consistency and Mighty Matt for his tough and never-say-die attitude on the trail. THE SPORTSMAN 800 EFI, pictured below, with a Polaris Tough Club member s favorite ATV accessory: Mud. a little bit of HISTORY about... CLEANING TIP: Drive ATV in the rain. Repeat as necessary. The founding members of one tough organization - From left: Allan Hetteen, Edgar Hetteen and David Johnson. The founders named their new company after Polaris, the North Star, to call attention to their location in the northern United States. Their first lucrative product was the Polaris Straw Cutter and Spreader from the early 50s. HIDDEN ANSWER: None of the above. Any weather is good weather to go out ATVing. STATS 42 Polaris ATV: Predator Occupation: GNCC Racer Statement: Top-five GNCC ranking for the last 8 years. Enough said. WANT MORE INFO? GET MORE TODAY AT: As CLOSE as you can get to hitting the trail online! POLARISINDUSTRIES.COM Visit FREE any day... any hour!

43 TOUGH ENOUGH? THE WORLD S WARNING! ATVs TOUGHEST Polaris ATVs with engine sizes larger than 90cc may not be ridden by anyone under 16 years of age. ATVs with 89cc engines may not be ridden by anyone under 12 years of age. ATVs with 49cc engines may not be ridden by anyone under 6 years of age. All riders under 16 should ride with adult supervision. All riders should take a safety course. For safety and training information, see your dealer or call ATVs can be hazardous to operate. For your safety, always wear a helmet, eye protection and protective clothing. Never ride on public roads, always avoid paved surfaces. Never carry passengers, except on the Sportsman X2 in 2-Up mode. Never engage in stunt driving. Riding and alcohol/drugs don t mix. Avoid excessive speeds. Be particularly careful on difficult terrain. Remember, ATV riding is more fun when you play by the rules. All ATVs in action photography ridden by professional drivers in designated off-road areas. All pricing, specifications, claims and information contained in this handbook are based upon current knowledge and printed material available at time of publication. All pricing, specifications and descriptions are subject to change without notice, and Polaris assumes no responsibility for changes in pricing and specifications. Check latest pricing and specifications from all manufacturers. Polaris assumes no responsibility for any inaccuracies, opinions or omissions in this handbook.