Automated Composite Part Inspection Systems

Transcription

1 Application Note TomoScan FOCUS LT Automated Composite Part Inspection Systems Manufacturer-approved Boeing Bombardier Alenia

2 Composite Parts Manufacturing Over the past decade, the aviation market has experienced a sustained period of significant growth. Global air traffic has risen at a steady rate, and commercial and military airplane manufacturers have undertaken several major programs (including the A350, A380, B787, and B777X). This development has been consistent despite ever increasing fuel prices and growing environmental concerns over emissions. All of these factors have intensified the performance demands on aircraft manufacturers and their suppliers. High fuel prices and an increased focus on the environment have led manufacturers to develop new lightweight materials in order to build more efficient aircraft. Increased air traffic and the introduction of new airplane models puts pressure on the suppliers to maximize productivity, which they can achieve, in part, through faster inspection speeds. High-speed inspection of composite parts is particularly difficult because of the complex geometries that are involved. To meet this challenge head-on, Olympus proposes its integrated instrumentation products, which have been especially designed for high-performance inspection systems. Complex Geometry Inspection Composite parts often feature diverse angles and surfaces that require the application of advanced inspection techniques. Olympus integrated instrumentation provides you with the necessary tools to meet these challenges. Corner Inspection Corner probes are specifically designed for the inspection of corner sections on composite parts. Full Volumetric Coverage Use multiple probes to ensure full part coverage in a single pass. Consult the Olympus probe portfolio to determine which probes are best suited for your application. Honeycomb Structures Inspection Use pulse-echo and pitch-catch (through transmission) configurations on squirter systems to inspect parts containing honeycomb structures and/or with highly complex shapes. 2

3 Matrix Filters Reduce the noise associated with composite parts by applying the TomoView matrix filter tool. Signal-to-Noise Ratio (SNR) Analysis Get precise SNR analysis using the composite analysis TomoView tools. Before After Advanced Detection Capabilities Multiple gates with advanced synchronization and presynchronization capabilities provide you with effective tools to deal with difficulties that are common with inspecting complex geometries, including parts with varying thicknesses. Additional Features Precise delamination sizing. C-scan merging. Data-file merging. Highly flexible software C-scan. Firing sequencer for ghost-echo removal. Excel exchange capability for custom readings. Offline A-scan resynchronization. Customizable layouts. Many more Industry Software Compatibility TomoView Software Development Kits (SDK) are compatible with the following industry software: Ultis (EADS) SCAN (Boeing) CIVA (ExteNDE) InspectionWare (UTEX) Photo courtesy of UTEX 3

4 Fast Inspection Speed The constant increase in the production rates of commercial and military aircraft means that quality control must also be done at higher speeds. The scalability and general specifications of Olympus integrated instrumentation will help you to address this industry challenge. High Performance Unit Use the FOCUS LT to build fast and efficient inspection systems by benefiting from the high end specifications of this powerful acquisition unit. High Inspection Speed Scalability Multiple Gates Interface Tracking Presynchronization Capability 20 khz PRF and 4 MB/s data throughput per FOCUS LT. Up to 3 FOCUS LT units working in parallel. 5 gates with flexible linking capability. Reliable signal synchronization. Improved near back wall defect detection for complex geometries. Scalability Using multiple FOCUS LT acquisition units minimizes cycle time and optimizes system performance. Multiple-Probe Configurations Use multiple probes to ensure full part coverage in a single pass. Minimize cycle time while improving defect detection. 4

5 Powerful and Flexible Software The TomoView software was designed with powerful inspection features so that optimal inspection speeds can be reached. It can be easily integrated into typical industry software environments. Flexible Integration Multipod Configuration Flexible Probe Management Optimized Inspection Speed Powerful Merging Features Workflow management using the SDK. Manage 1, 2, or 3 FOCUS LT units from the same TomoView interface. Manage a high number of probes. Firing Sequencer for ghost-echo removal. Combine data from multiple inspections to accelerate the analysis process. Full System Automation Use the TomoView Software Development Kits (SDK) to automate the workflow and improve system performance. Custom application Customizable Data Analysis Export raw inspection data to external data analysis software using the TomoView SDK. Get more out of your inspection data by customizing the analytic process to meet your inspection requirements. A-scan data C-scan data Acquisition parameters Photo provided courtesy of EWI 5

6 The Reference Composite Inspection Package The FOCUS LT/TomoView package is designed to meet the requirements of the most demanding inspection systems. Used for years by world leaders in the aerospace and defense industry, the field-proven FOCUS LT and TomoView package has solidified its position as an industry standard. Industry Reference Package This is a reliable solution for high-end composite inspection applications, and the standard package for many of our aerospace industry clients. Special Integrator Offer Get a special price and customized training sessions based on your application requirements. Contact an Olympus representative to discuss the details. TomoScan FOCUS LT Specifications and Ordering Information TomoScan FOCUS LT Conventional UT Connector 4 (LEMO 00) (not available in sectorial scan configuration) Data Acquisition Rate A/D Converter A-Scan Length Real-Time Data Compression Rectification Filtering Video Dynamic Depth Focusing (DDF) Encoder Network Interface Bandwidth Acquisition Speed 4 MB/s 10 bit, 100 MHz 32 to 8192 points 1 to 255 ratio FW, HW+, HW, and RF Programmable digital FIR Smoothing (digital) Yes 2-axes (quadrature, clockwise direction) 100BASE-T Number of Beams Up to 256 Pulse Repetition Frequency (PRF) 0.5 MHz to 23 MHz depending on the configuration 8000 A-scan/s (8-bit, 512-point A-scans) 1 Hz to 20 khz Real-Time Averaging 1, 2, 4, 8, 16 Number of Gates 4 for detection; 1 for synchronization 4 (BNC) Weight 5 kg (11 lb) 11.5 kg Size (W x H x D) 31.3 cm x 11.4 cm x 37.7 cm (12.3 in. x 4.5 in. x 15 in.) External Temperature Sensor Input N/A Yes Pulse-Echo Configurations TomoScan FOCUS LT Rackmount 48.3 cm x 13.3 cm x 34.4 cm (19 in. x 5.2 in. x 13.5 in.) Configurations Part Number Part Number (Rackmount) 16:128 FLT16128-P-O N/A 32:128 FLT32128-P-O N/A 64:128 FLT64128-P-O N/A Pitch-Catch Configurations Configurations Part Number Part Number (Rackmount) 16:128 FLT16128-R-O FLTRM :128 FLT32128-R-O FLTRM :128 FLT64128-R-O FLTRM64128 TomoScan FOCUS LT benchtop configuration 6

7 TomoView Specifications and Ordering Information TomoView Feature Matrix Standard Analysis Advanced Analysis Feature TomoView Analysis TomoView Inspection Metric and US customary units Multigroup combined display Ability to view TOFD groups Phased array and TOFD combined display Ability to zoom in/out of the display Predefined weld-overlay display Selectable information groups (readings) Off-line TOFD calibrations Off-line lateral-wave (LW) synchronization Off-line gate adjustment Off-line software C-scans Ability to display and edit indication tables Ability to add/delete entries in indication tables Ability to export indication tables to.txt files Built-in report generator (customizable) Ability to modify/create color palettes OmniScan-to-TomoView file converter Volumetric merge tool (automatic or manual) Software gain adjustment Layout creation Ability to save custom layouts Ability to display custom weld overlay (.dxf) Ability to display rebounds (skips) Ability to display polar view Zone tool for statistical measurements 3-D cursor Ability to open multiple files simultaneously Data-file merge tool C-scan merge tool Off-line A-scan synchronization Off-line TOFD lateral wave (LW) removal Off-line Scan/Index/Sound axis calibration Signal-to-noise ratio (SNR) analysis tool Hysteresis correction Ability to export data groups to.txt files FFT calculation Microsoft Excel Exchanges Acoustic field simulation (AFiSiMO) Industry-Compliant Software Owing to its extensive features and flexibility, TomoView is an economical solution for your composite inspection applications. Build your System Your Way Get inspection systems that are customized to match your inspection requirements. NDT Data Access Library (DATALIB) The NDT Data Access Library software development kit enables you to read data files using a custom application. It is especially useful for applications that involve visualizing and processing data that has been acquired by Olympus instruments using customized procedures. The NDT Data Access Library provides you with direct access to inspection data and the most important acquisition parameters. NDT Remote Control Library (RCLIB) The NDT Remote Control Library software development kit enables you to develop customized user interfaces and build fully automated inspections systems. From an external computer, the library can be used to directly control the TomoView software, offering a wide range of possibilities in both inspection and analysis modes. OPTIONS AND ACCESSORIES Part number TV210-F TV210-A TVADVPA TV-SIMU RCLIB DATALIB TV-INTEG Description TomoView 2.10 Inspection including Advanced Calculator TomoView 2.10 Analysis TomoView 2.10 Advanced Calculator TomoView 2.10 Acoustic Field Simulation option NDT Remote Control Library NDT Data Access Library TomoView 2.10 Inspection, NDT Remote Control Library, NDT Data Access Library and training (special price) TV Control Data acquisition 7

8 Worldwide Partners Olympus has a wide network of trusted partners that can provide you with a high-end solution for your inspection needs. Contact For more information on the available inspection solutions, contact us at: [email protected]. Manual Inspection Olympus offers an extensive portfolio of manual inspection products that can be used for prove-up testing to complement your automated inspection solution. OmniScan MX2 OmniScan SX EPOCH is ISO 9001 and certified *All specifications are subject to change without notice. All brands are trademarks or registered trademarks of their respective owners and third party entities. Copyright 2014 by Olympus. 48 Woerd Avenue, Waltham, MA 02453, USA, Tel.: (1) Gulf Freeway, Houston, TX 77034, USA, Tel.: (1) For enquiries - contact 505, boul. du Parc-Technologique, Québec (Québec) G1P 4S9, Tel.: (1) Ave, Edmonton (Alberta) T6P 1L8 Solution_Composite_EN_LTR_ Printed in Canada P/N: EN Rev. A