Electrochemical Biosensor Materials

Transcription

1 Electrochemical Biosensor Materials

2 The Gwent Group The development of biosensors has been rapid during recent years. Recent key developments have been the integration of sensor systems, miniaturisation of smaller systems, cheaper components, and mass production. Why the Gwent Group? Gwent Electronic Materials Ltd (GEM) and Applied Enzyme Technology (AET) are leaders in ink manufacturing and sensor/biosensor development. As well as our standard product range, we can manufacture products directly for individual customers and these products are tailored to suit specific processes. Our sister company AET has core expertise in protein stabilisation. Our patented technology has resulted in the successful stabilisation of many enzymes, spanning a wide variety of applications. The synergy between the two companies brings together the expertise of AET in enzyme stabilisation and the skills of GEM in the design and production of specialist electronic sensor materials. This gives us the unique position to offer a 1 stop shop for the development and production of Biosensors. Our company has designed materials for many applications including Diagnostic Sensors, Environmental Sensors and Electrochemical Sensors. GEM and AET prides themselves on high standards and quality we have obtained ISO 9001:2000 and ISO 13485: 2003 for the development, design and manufacture of medical devices. 2

3 Electrochemical Sensors and Biosensors Introduction Bio-Sensors can be used in many different applications; at GEM we have split our range of base transducers into three distinct areas which are; diagnostic sensors, environmental sensors and agri-food sensors. The main application method for non-biological base transducers is screen-printing; however, materials can be supplied that are suitable for flexographic or gravure printing. There are three distinct types of sensor materials that we manufacture and sell at GEM: high temperature materials, thermoplastic polymeric materials and thermosetting polymeric materials which are suitable for electrochemical sensors and biosensors. We can offer a full screen-printing prototype service for base electrode manufacture in a class 100 clean room for any of the above systems; many customers use this route before purchasing their own screen-printing equipment. Although the main application method uses screen printing we are able to tailor materials to ensure suitability for flexographic or gravure printing. Please contact our sales department if you require information on materials for these printing techniques. GEM will supply individual sensor inks for niche large-scale applications. All of our materials and ink systems can be supplied to ISO 9001:2000 or ISO 13485:2003 quality specifications; this allows full traceability throughout our manufacturing and production processes. Materials for Screen Printed Electrochemical Sensors and Biosensors The two main areas where our materials are used are single shot disposable sensors as used in the detection of blood glucose, and reusable systems as used for blood gas analysis. The major measurement technique used for electrochemical sensors is chronoamperometric our materials can also be used for both potentiometric and coulometric measurements. 3

4 High Temperature Materials High temperature materials are commonly used in flow through reusable sensors as used for blood gas analysis but they have a wide range of uses in all three-market sectors. They are often used when a low voltage or current needs to be measured, as they tend to have lower electronic noise than polymeric systems. We offer a wide range of precious metal based printing systems which can be used for working, counter and/or reference electrodes. Polymeric Materials Our polymeric materials are split into two ranges. If membrane systems containing polar solvents are used in conjunction with our materials then we would recommend our thermosetting systems as these will withstand re-solvation by strong solvents. If membranes are not included then our normal thermoplastic systems are recommended. Polymeric materials have to be formulated for individual polymer support structures; the most commonly used polymer substrate materials are PVC and polyester. We supply a wide range of carbon-graphite working electrodes ink materials for all forms of electrochemical analysis. These include chronoamperometric and potentiometric methods. The formulations are customized to meet the analytical requirements of the analytical test and the specific electrode design constraints. A number of key electrochemical and surface properties can be customized to meet customer requirements Reference electrode materials are normally silver/silver chloride but other metal and carbon systems are available. Popular ratios of Ag/AgCl are 50: 50, 60:40, 70:30, 80:20 and 90:10. Other ratios can be formulated to meet individual customer requirements. A range of polymer dielectrics and cover coats are available based on a wide variety of different polymer chemistries, which include polyester, acrylic, and butyl rubber systems. They are formulated so that they do not contaminate the working electrode area; their physical properties can be adjusted to concentrate the sample within the working area of the electrode. Complete sensor systems of both working and reference materials can be offered and tailored to meet individual customer requirements, these materials can be tested, electrochemically in-house to ensure that they conform to agreed specifications. 4

5 Pastes for Screen Printing Electrochemical Sensors and Biosensors Working Electrodes Materials Unmediated Carbons This range of products gives superior electrochemical performance and a low co-efficient of variation. We offer a wide range of metallised and non-metallised carbon graphite pastes for different electrochemical applications. Metallic Inks - This range of metallic and metal-coated carbon inks include low and high temperature materials. Mediated carbons - Mediators are materials that lower the overall potential within an electrochemical reaction. Mediators can be used with different types of enzyme for instance Cobalt Phthalocyanine and Prussian Blue, lower the oxidation potential when oxidase enzymes producing H2O2 are used. While Meldolas Blue lowers the oxidation potential of NADH and is effective in conjunction with NADH dependent dehydrogenases. Reference Electrodes Materials All of our reference electrode materials are based on Silver/Silver Chloride. These are supplied in various ratios to meet specific customer s needs for response and conductivity. Pseudo carbon reference electrode materials are also available. We also have a high temperature Silver/ Silver Chloride system. Counter Electrode Materials The range includes Carbon, Silver/Silver Chloride, Silver polymer and high temperature Silver/Silver Chloride. These are all highly conductive materials, which have been designed to have low resistance. Insulator/ Polymer Dielectric Materials These can be used to define the working electrode area or to isolate a sensitive part of the circuit and minimise the pin-holing effect. Adhesives for Diagnostic Sensors Our adhesives are screen printable and are used in sensor construction. Products for Flow Injection analysis and Membrane Disposition This range offers a superior cross-linking effect that enhances the resistance to polar solvents. Research and Development We can design and tailor-make materials to fit your requirements. 5

6 Electrode Type Paste Type Product Code Compatible Substrates Primary Applications Additional notes Product Benefits Working / Counter Carbon/Graphite C P2 Alumina, Polyester, PVC, Valox FR1 Used for determination/measurement of electrochemical active components. Can be used for electrochemical sensors and biosensors. Resistivity: 40 Ohms/square at 25 microns Low viscosity Working / Counter Carbon/Graphite C P4 Alumina, Polyester, PVC, Valox FR1? Used for determination/measurement of electrochemical active components. Can be used for electrochemical sensors and biosensors. Resistivity: 24 Ohms/square at 25 microns Medium viscosity Working / Counter Cross Linked Carbon/Graphite C P1 Alumina or other substrates stable at 130 C Working Working Working Meldola's Blue mediated Carbon Cobalt Phthalocyanine mediated Carbon Prussian Blue mediated Carbon C P5 C P3 C P2 Alumina, Polyester, PVC, Valox FR1 Alumina, Polyester, PVC, Valox FR1 Alumina, Polyester, PVC, Valox FR1 Working Polymeric Gold C P2 Alumina, Polyester, PVC, Valox FR1 Working High Temperature Gold C D1 Alumina Working Cross Linked Polymeric Platinum C P6 Alumina or other substrates stable at 130?C Working Polymeric Platinum C P9 Alumina, Polyester, PVC, Valox FR1 Working High Temperature Platinum C51002P6 Alumina Used for determination/measurement of electrochemical active components. Can be used for electrochemical sensors and biosensors. Used in the determination of NADH. Can be used in the development of biosensors in conjunction with NAD + /NADH based dehydrogenases Used in the determination of hydrogen peroxide. Can be used in the development of biosensors in conjunction with oxidases Used in the determination of hydrogen peroxide. Can be used in the development of biosensors in conjunction with oxidases Used for electrochemical sensors and biosensors. Can be used for selfassembled monolayers in enzymatic biosensors, as well as DNA and immuno sensors Used for electrochemical sensors and biosensors. Can be used for selfassembled monolayers in enzymatic biosensors, as well as DNA and immuno sensors Used for electrochemical sensors and biosensors. Can be used to detect Hydrogen peroxide and to develop biosensors based on oxidase type enzymes as well as DNA/Immuno sensors. Used for electrochemical sensors and biosensors. Can be used to detect Hydrogen peroxide and to develop biosensors based on oxidase type enzymes as well as DNA/Immuno sensors. Used for electrochemical sensors and biosensors. Can be used to detect Hydrogen peroxide and to develop biosensors based on oxidase type enzymes as well as DNA/Immuno sensors. Resistivity: 103 Ohms/square at 25 microns High viscosity, good chemical resistance, higher curing temperature Lowers the potential applied for NADH measurements. Used in the determination of hydrogen peroxide at potentials of +0.4V vs. Ag/AgCl. Used in the determination of hydrogen peroxide at approx. 0V vs. Ag/AgCl. Suitable for use in flow injection systems. Used for immunosensors Higher conductivity gold electrode with low signal to noise ratio; good chemical resistance,has to be printed on high temperature substrates. Used with polar solvents where low temperature cure is required. Suitable for flow injection applications. Used for electrocatalytic sensors without a need for a mediator. Used with polar solvents on high temperature substrates. Suitable for flow injection applications. Connectors / Counter Connectors / Counter Polymeric Silver C P2 Alumina, Polyester, PVC, Valox FR1 Polymeric Silver C P2 Alumina, Polyester, PVC, Valox FR1 Used for improving the conductivity and making better contacts. Can be used as a highly conductive layer under the carbon layer. Used for improving the conductivity and making better contacts. Can be used as a highly conductive layer under the carbon layer. Reference Silver/Silver Chloride (60:40) C D5 Alumina, Polyester, PVC, Valox FR1 Used as a reference electrode. A 45% Silver paste. A 65% Silver paste. Other ratios of silver /silver chloride available e.g. 40:60, 50:50, 70:30, 80:20, 90:10 Used as a highly conductive layer under the carbon layer or as counter electrode. Used as a highly conductive layer under the carbon layer or as counter electrode. Most common screen printed reference electrode. Insulator Grey Dielectric D P5 Alumina, Polyester, PVC, Valox FR1 Insulative / Passivation layer to determine electrochemical cell surface. Grey Most popular dielectric. Flexible. Insulator Green Dielectric D P3 Alumina, Polyester, PVC, Valox FR1 Insulative / Passivation layer to determine electrochemical cell surface. Green Flexible. Insulator Green Dielectric D D6 Alumina, Polyester, PVC, Valox FR1 Insulative / Passivation layer to determine electrochemical cell surface. Green, transparent Transparent. Insulator Blue Dielectric D P1 Alumina, Polyester, PVC, Valox FR1 Insulative / Passivation layer to determine electrochemical cell surface. Blue Flexible. Insulator Cross Linked Dielectric D D2 Alumina or other substrates stable at 130 C Insulative / Passivation layer to determine electrochemical cell surface. White Flexible resistant to chemical solvents. Suitable for flow injection applications.

7 Screen Printing Services Electrochemical Sensor Designs The Gwent Group has the ability and the production equipment to print, dry and fire on a large scale. We offer the service of printing circuits, electro ceramic sensors and biosensors. We offer a full screen printing prototype service for base electrode manufacture, for either polymeric or high temperature substrates in a class 100 clean room for any of the above systems; many customers use this route before choosing to purchase their own screen-printing equipment. Quality standards are vital to our customer so we use strict protocols when quality controlling electrodes. Sensor and Biosensor Printing Using the materials overview presented above electrochemical sensors and biosensors can be custom designed for different applications like: Blood glucose test. Diagnostic tests. Antibody tests. Agri- food analysis. Flow injection systems. Membrane compatibility systems. Immunoassays. Environmental tests. (Above: Printing electrodes)

8 We offer an off the shelf range of sensor designs as well as prototyping facility so that our customers and collaborators may obtain quantities of fabricated sensors for distribution, pilot scale production, validation, or mass production. Examples of electrochemical sensor designs used for different applications are presented below together with some of our most popular electrode designs: 2 - Electrode System: Working electrode and common counter / reference electrode printed onto polyester substrate. Card of 220 sensors. Product code: BE D1 (Please contact us for more information) 2 - Electrode System: Screen-printed electrodes on alumina substrate. Card of 12 gold working electrodes and one common reference and counter electrode. Product code: BE D1 (Please contact us for more information) 2 - Electrode System: Working electrode and common counter / reference electrode printed onto polyester substrate. Card of 8 sensors. Product code: BE D7 (Please see the product information sheet) 8

9 2 - Electrode System: Working electrode and common counter / reference electrode printed onto polyester substrate. Card of 12 sensors. Product code: BE D1 (Please see the product information sheet) 2 - Electrode System: Working electrode and common counter / reference electrode printed onto scribed alumina or polyester substrate. Card with 3 combs and 36 sensors suitable for tests in 96 well plate. Product code: BE D8 (Please see the product information sheet) 3 - Electrode System: Working, counter and reference electrodes printed onto polyester or scribed alumina substrate. Card of 4 sensors. Product code: BE D1 (Please see the product information sheet) 3 - Electrode System: Working, counter and reference electrodes printed onto polyester substrate. Card of 6 sensors. Product code: BE D1 (Please contact us for more information) 9

10 Applied Enzyme Technology Introduction AET is fast becoming the leading company world-wide in the field of Protein stabilisation, our research is currently assisting: Pharmaceutical companies Diagnostic companies Biosensor manufacturers Enzyme producers Agricultural / food companies Biotechnology companies Instrument manufacturers Solutions AET are providing solutions to: Improve protein stability Increase product shelf life Remove the need for refrigeration Improved operational stability Increase activity of enzyme preparations. Reduce manufacturing costs Protein Stabilisation Technology Protein stabilisation is the core technology of AET Ltd. Enzymes, Antibodies and Pharmaceutical proteins have been stabilised to thermal, chemical and proteolytic degradation after processing. AET s enzyme preparations retain high activity when dehydrated by lyophilisation or air drying. We are able to stabilise enzymes and antibody conjugates in solutions. AET provides these services for a number of different enzyme systems; we have the capacity to apply this technology to a multitude of enzyme targets. 10

11 Synergy GEM AET in biosensor design and manufacture The synergy between the two companies brings together the expertise of AET in enzyme stabilisation and the skills of GEM in the design and production of specialist sensor materials. This gives us the unique position to offer a 1 stop shop for the development and production of Biosensors. The cooperation between the two sister companies resulted in the full development and manufacture of disposable biosensors for ammonia detection in water and pyruvate detection in onions; including development of the hand held instrument HandiLab. The two biosensors are available for sales; please contact our sales department for more information. ( Above: Handilab Instrument.) The complementary expertise between GEM and AET resulted in the development of different other types of enzymatic, DNA and Immuno-biosensors as indicated below. Food: Alcohol, Pyruvate, Glucose, Sucrose, Lactate, Algal toxins, Mycotoxins, Organophosphates, Progesterone. Healthcare: Glucose, Cholesterol, Lactate, DNA sensor, Acetyl choline, Ammonia, Glutamate. Environmental: Ammonia, Organophosphate. 11

12 Research and Development What other services do the Gwent Group provides? Through research and development work, we can supply our customers with unique products by specifically tailoring materials to our customer s requirements. Our company work in confidence with individual customers to produce novel materials; this can be through contract research or through confidential disclosure of formulae. Biosensor Research and Development. The Gwent Group offer research and development into: Inks and pastes. Sensor design. (Above: Schematic of needle sensor) Alterations to existing sensor designs. Stabilisation of enzymes. Biosensor fabrication. Protein stability problems. (Above: Invivo needle sensor printed on a Kapton substrate) 12

13 Gwent Electronic Materials Ltd. Applied Enzyme Technology Ltd. Gwent Biotechnology Systems Ltd. Gwent Sensors ltd. LRH Ltd. Telephone:- +44 (0) Telefax :- +44 (0) Web Site :- http;// Monmouth House, Mamhilad Park, Pontypool, Torfaen, NP4 0HZ United Kingdom 13