APPLICATION BULLETIN
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1 APPLICATION BULLETIN Poly bd Resins Hydroxyl Terminated Polybutadiene Resins Starting formulations Poly bd R-45HTLO Resin s 1. Poly bd R-45HTLO Control Isonate 143L 2. Poly bd R-45HTLO/Voranol (2/1 equivalents) Isonate 143L 3. Poly bd R-45HTLO/Voranol (1/1 equivalents) Isonate 143L 4. Poly bd R-45HTLO/2-Ethyl-1,3-Hexanediol (2/1 equivalents) Isonate 143L 5. Poly bd R-45HTLO/2-Ethyl-1,3-Hexanediol (1/1 equivalents) Isonate 143L 6. Poly bd R-45HTLO/Voranol (2/1 equivalents) Isonate 143L 7. Poly bd R-45HTLO/Voranol (1/1 equivalents) Isonate 143L 8. Poly bd R-45HTLO/Voranol (2/1 equivalents) Isonate 143L 9. Poly bd R-45HTLO/Polybutene Isonate 143L 10. Poly bd R-45HTLO/2-Ethyl-1,3-Hexanediol (2/1 equivalents) Vestanat IPDI 11. Poly bd R-45HTLO/Voranol (2/1 equivalents) Vestanat IPDI 12. Poly bd R-45HTLO/Voranol (1/1 equivalents) Vestanat IPDI 13. Poly bd R-45HTLO/2-Ethyl-1,3-Hexanediol (2/1 equivalents) Mondur MR 14. Poly bd R-45HTLO/2-Ethyl-1,3-Hexanediol (2/1 equivalents)/dup Isonate 143L 15. Poly bd R-45HTLO Non-Urethane Ricon 131MA Poly bd R-45HTLO/Asphalt AC-20 Isonate 143L 17. Poly bd R-45HTLO/Process Oil/Asphalt/Carbon Black PAPI Poly bd R-45HTLO/Carbon Black Isonate 143L 19. Poly bd R-45HTLO/2-Ethyl-1,3-Hexanediol (2/1 equivalents)/caco3 Isonate 143L 20. Poly bd R-45HTLO/2-Ethyl-1,3-Hexanediol (2/1 equivalents)/clay Isonate 143L Poly bd Resin Starting formulations The following formulations demonstrate the range of physical properties that can be obtained by incorporating Poly bd resin in urethane and nonurethane formulations and the compatibility of Poly bd resin with various additives. The basic formulation or control, Poly bd R-45HTLO and an aromatic isocyanate, is shown in sample 1. Curing Agents Poly bd resin can be cured with either aromatic or aliphatic isocyanates, depending on the application and properties required. Oaklands Corporate Center, 468 Thomas Jones Way, Suite 100, Exton, PA Toll Free /10
2 Aromatic isocyanates, such as Isonate 143L (Samples 1 through 9, 14, 10, 18, 19 and 20) and Mondur MR (sample 13) result in a quicker cure rate and a slightly stiffer urethane than those cured with aliphatic isocyanates. PAPI 2901 (sample 17), a polymeric MDI, can also be used. Aliphatic isocyanates provide a slower cure rate and a softer urethane with a lower tensile strength and greater elongation. These characteristics are apparent by substituting isophorone diisocyanate (IPDI), sample 10, for Isonate 143L in a comparable formulation, (sample 4). Other formulations containing IPDI are (samples 11 and 12). Non-urethane systems can be prepared using Poly bd resin (sample 15). Polyols Reinforcing polyols increase the tensile strength, hardness, elongation and tear strength when added to the Poly bd urethane formulation. Reinforcing diols used are Voranol (samples 2 and 3), Voranol (samples 11 and 12), and 2-ethyl-1,3- hexanediol (samples 4, 5, 10, 13, 14, 19 and 20). Samples 6 and 7 are formulated with the triol, Voranol The effects of a tetrol, Voranol , are shown in (sample 8). Plasticizers Various plasticizers are compatible with Poly bd resin and function to decrease mix viscosity and reduce hardness of the product. Diundecyl phthalate (DUP), (sample 14), remains non-volatile at elevated temperatures (125 C) and can be added to either Part A or to adjust mix ratios. A variety of other extending oils, polybutene (sample 9), process oils (sample 17), and asphalt (samples 16 and 17) an also be used a s a plasticizer. Fillers The addition of fillers, such as carbon black (samples 17 and 18), calcium carbonate (sample 19), and clay (sample 20), can be used to adjust viscosity, reduce formulation costs and increase tensile strength. Asphalt The compatibility of Poly bd resin with asphalt is exhibited by (samples 16 and 17). Sample 1 Poly bd R-45HTLO Resin Control Isonate 143L Tensile Strength, psi (MPa) 131 (0.903) Elongation, 100% 101 Modulus 100%, psi (MPa) 131 (0.903) Tear Strength, pli (kn/m) 28 (4.9) Hardness, Shore A 37 Dielectric constant (1MHz) 4.1 Sample 2 Poly bd R-45HTLO Resin/Voranol (2/1 Voranol Isonate
3 Tensile Strength, psi (MPa) 275 (1.90) Elongation, 100% 327 Modulus 100%, psi (MPa) 136 (0.938) Modulus 200%, psi (MPa) 194 (1.34) Tear Strength, pli (kn/m) 49 (8.6) Hardness, Shore A 53 Dielectric constant (1MHz) 3.6 Sample 3 Poly bd R-45HTLO Resin/Voranol (1/1 Voranol Isonate 143L Tensile Strength, psi (MPa) 486 (3.35) Elongation, 100% 269 Modulus 100%, psi (MPa) 266 (1.83) Modulus 200%, psi (MPa) 396 (2.73) Tear Strength, pli (kn/m) 96 (17) Hardness, Shore A 64 Dielectric constant (1MHz) 3.3 Sample 4 Poly bd R-45HTLO Resin/2-ethyl-1,3-hexanediol (2/1 Isonate 143L Tensile Strength, psi (MPa) 229 (1.58) Elongation, 100% 257 Modulus 100%, psi (MPa) 142 (0.979) Modulus 200%, psi (MPa) 194 (1.34) Tear Strength, pli (kn/m) 37 (6.5) Hardness, Shore A 50 Volume Resistivity, ohm-cm Dielectric Constant (1MHz) 2.8 Sample 5 Poly bd R-45HTLO Resin/2-ethyl-1,3-hexanediol (1/1 2-ethyl-1,3-hexanediol 6.06 Isonate 143L Tensile Strength, psi (MPa) 433 (2.99) Elongation, 100% 249 Modulus 100%, psi (MPa) 242 (1.67) Modulus 200%, psi (MPa) 365 (2.52) Tear Strength, pli (kn/m) 81 (14) Hardness, Shore A 0 Dielectric constant (1MHz) 3.3 3
4 Sample 6 Poly bd R-45HTLO Resin/Voranol (1/1 Voranol BYK * Isonate 143L OH value = meq/g Tensile Strength, psi (MPa) 264 (1.82) Elongation, 100% 207 Modulus 100%, psi (MPa) 180 (1.24) Modulus 200%, psi (MPa) 255 (1.76) Tear Strength, pli (kn/m) 45 (7.9) Hardness, Shore A 50 Dielectric Constant (1Mhz) 3.9 Sample 7 Poly bd R-45HTLO Resin/Voranol (1/1 Voranol BYK * Isonate 143L Tensile strength, psi (MPa) 264 (1.82) Elongation, 100% 207 Modulus 100%, psi (MPa) 180 (1.24) Modulus 200%, psi (MPa) 255 (1.76) Tear Strength, pli (kn/m) 45 (7.9) Hardness, Shore A 50 Dielectric Constant (1MHz) 3.9 Sample 8 Poly bd R-45HTLO Resin/Voranol (2/1 Voranol Isonate 143L Tensile Strength, psi (MPa) 189 (1.30) Elongation, 100% 221 Modulus 100%, psi (MPa) 97 (0.67) Modulus 200%, psi (MPa) 168 (1.16) Tear Strength, pli (kn/m) 26 (4.5) Hardness, Shore A 38 Dielectric Constant (1MHz) 3.5 Sample 9 Poly bd R-45HTLO Resin/Polybutene Indopol L14 (Polybutene) Foamkill 8D 0.07* 4
5 Isonate 143L Tensile Strength, psi (MPa) 82 (0.57) Elongation, 100% 154 Modulus 100%, psi (MPa) 64 (0.44) Tear Strength, pli (kn/m) 17 (3) Hardness, Shore A 18 Dielectric Constant (1MHz) 2.5 Sample 10 Poly bd R-45HTLO Resin/2-ethyl-1,3-hexanediol (2/1 Vestanat Tensile Strength, psi (MPa) 137 (0.945) Elongation, 100% 386 Modulus 100%, psi (MPa) 73 (0.50) Modulus 200%, psi (MPa) 101 (0.696) Modulus 300%, psi (MPa) 121 (0.834) Tear Strength, pli (kn/m) 41 (7.2) Hardness, Sore A 28 Dielectric Constant (1MHz) 3.4 Sample 11 Poly bd R-45HTLO Resin/Voranol (2/1 Voranol Vestanat IPDI OH value = 083 meq/g Tensile Strength, psi (MPa) 84 (0.58) Elongation, 100% 196 Modulus 100%, psi (MPa) 5 7 (0.39) Tear Strength, pli (kn/m) 28 (4.9) Hardness, Shore A 2 8 Volume Resistivity, ohm-cm Dielectric Constant (1MHz) 4.4 Sample 12 Poly bd R-45HTLO Resin/Voranol (1/1 Voranol Vestanat IPDI
6 Tensile Strength, psi (MPa) 112 (0.772) Elongation, 100% 254 Modulus 100%, psi (MPa) 69 (0.48) Modulus 200%, psi (MPa) 97 (0.67) Tear Strength, pli (kn/m) 35 (6.1) Hardness, Shore A 7 Dielectric constant (1Mhz)4.8 Sample 13 Poly bd R-45HTLO Resin/2-ethyl-1,3-hexanediol (2/1 BYK * Mondur MR Tensile Strength, psi (MPa) 105 (0.724) Elongation, 100% 102 Modulus 100%, psi (MPa) 103 (0.710) Modulus 200%, psi (MPa) - Tear Strength, pli (kn/m) 21 (3.7) Hardness, Shore A 42 Dielectric constant (1MHz) 3.7 Sample 14 Poly bd R-45HTLO Resin/2-ethyl-1,3-hexanediol/DUP DUP (Diundecyl phthalate) Isonate 143L Tensile strength, psi (MPa) 73 (0.50) Elongation, 100% 139 Modulus 100%, psi (MPa) 60 (0.41) Tear Strength, pli (kn/m) 19 (3.3) Hardness, Shore A 15 Dielectric Constant (1MHz) 4.2 Sample 15 Poly bd R-45HTLO Resin Non-Urethane Control DMP Ricon 131MA Tensile strength, psi (MPa) 80 (0.55) Elongation, 100% 48 Modulus 100%, psi (MPa) - Modulus 200%, psi (MPa) - Tear Strength, pli (kn/m) 15 (2.6) Hardness, Shore A 18 Volume Resistivity, ohm-cm Dielectric Constant (1MHz) 3.5 6
7 Sample 16 Poly bd R-45HTLO Resin/Asphalt AC20 Asphalt AC BYK * Isonate 143L Tensile Strength, psi (MPa) 205 (1.41) Elongation, 100% 470 Modulus 100%, psi (MPa) 74 (0.51) Modulus 200%, psi (MPa) 92 (0.63) Tear Strength, pli (kn/m) 39 (6.8) Hardness, Shore A 36 Sample 17 Poly bd R-45HTLO Resin/Process Oil/Asphalt/Carbon Black Asphalt AC Sundex Monarch 120 (Carbon black) 2.00 PAPI Tensile Strength, psi (MPa) 71 (0.49) Elongation, 100% 155 Modulus 100%, psi (MPa) 58 (0.40) Modulus 200%, psi (MPa) - Tear Strength, pli (kn/m) 16 (2.8) Hardness, Shore A 23 Dielectric Constant (1MHz) 3.4 Sample 18 Poly bd R-45HTLO Resin/Carbon Black Sterling R (Carbon black) BYK * Isonate 143L Tensile Strength, psi (MPa) 244 (1.68) Elongation, 100% 212 Modulus 100%, psi (MPa) 153 (1.05) Modulus 200%, psi (MPa) 235 (1.62) Tear Strength, pli (kn/m) 35 (6.1) Hardness, Shore A 39 Dielectric Constant (1MHz) 4.3 Sample 19 Poly bd R-45HTLO Resin/2-ethyl-1,3-hexanediol/ CaCO3 Ultra-Pflex Foamkill 8D
8 Isonate 143L Tensile Strength, psi (MPa) 324 (2.23) Elongation, 100% 338 Modulus 100%, psi (MPa) 231 (1.59) Modulus 200%, psi (MPa) 271 (1.87) Modulus 300%, psi (MPa) 308 (2.12) Tear Strength, pli (kn/m) 57 (10) Hardness, Shore A 41 Dielectric Constant (1MHz) 4.0 Sample 20 Poly bd R-45HTLO Resin / 2-ethyl-1,3-hexanediol (1/1 / Clay Burgess KE Foamkill 8D 0.10* Isonate 143L Tensile Strength, psi (MPa) 1349 (9.301) Elongation, 100% 276 Modulus 100%, psi (MPa) 611 (4.21) Modulus 200%, psi (MPa) 1067 (7.357) Tear Strength, pli (kn/m) 162 (28.3) Hardness, Shore A 69 Surface Resistivity, ohm Dielectric Constant (1MHz) ethyl-1,3-hexanediol 6.06 Functions of Additives and Suppliers Product Function Supplier AC-20 Asphalt Koch Materials Burgess KE Treated Clay Burgess Pigment BYK-070 Defoamer BYK Chemie Carbon black Pigment Various Dibytyltin dilaurate (T-12) Catalyst Air Products DMP-30 Catalyst Rohm & Haas Diundecyl phthalate Plasticizer BASF Foamkill Defoamer Crucible Chemical Indopol L-14 Cable Oil (Plasticizer) Ineos Oligomers Irganox 1520 Antioxidant Ciba (BASF) Isonate 143L Isocyanate (Aromatic) Dow Chemical Isophorone diisocyanate(ipdi) Isocyanate (Aliphatic) Evonik Mondur MR Isocyanate (Aromatic) Bayer PAPI 2901 Isocyanate (Aromatic) Dow Chemical Raylox 46 Antioxidant Raschig Industries Ricon 131MA10 Anhydride Polybutadiene Cray Valley Sundex 8125TN Plasticizer (Aromatic) Sunoco Tinuvin P UV Stabilizer Ciba (BASF) Ultra-Pflex Precipitated Calcium Carbonate Specialty Minerals Inc. Voranol Reinforcing Polyol Dow Chemical 2-Ethyl-1,3-hexanediol Reinforcing Diol Kyowa Hakko The information in this bulletin is believed to be accurate, but all recommendations are made without warranty since the conditions of use are beyond Cray Valley Company's control. The listed properties are illustrative only, and not product specifications. Cray Valley Company disclaims any liability in connection with the use of the information, and does not warrant against infringement by reason of the use of its products in combination with other material or in any process. 8
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