PRODUCT SUMMARY WORLDWIDE
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1 PRODUCT SUMMARY WORLDWIDE STERLING FLUID SYSTEMS GROUP Note : For further information on this product range contact your local sales office or visit - Products
2 PRODUCT SUMMARY WORLDWIDE A WORLD LEADER - IN FLUID HANDLING Sterling Fluid Systems specialises in Pumps, Vacuum Technology, Engineered Systems, Water Treatment Technology and Valves. The broad product range provides engineered solutions to support the fluid handling requirements of all sectors of industry. PROVEN PRODUCTS - SERVING INDUSTRY Extensive application and material knowledge combined with the respected and established product ranges within the Sterling Fluid Systems Group ensures confidence throughout a wide range of markets and manufacturing processes. RAPID RESPONSE - PRODUCT SELECTION Rapid Access to Pump Information and Design is the very latest electronic product selection package. Selections and supporting data across the entire Sterling Fluid Systems pump product range can be printed on the spot and made available to customers to ensure they have the most up-to-the minute technical data. LOCAL SERVICE NETWORK - SUPPORTED GLOBALLY Sterling Fluid Systems recognises the need to provide the highest level of care and support for all its products and systems operating in the field. With more than 200 Sterling Service Centres established around the world you can be sure the very best support is always within easy reach. Page 2 of 16
3 PRODUCT SUMMARY WORLDWIDE COMMITTED TO ENGINEERING EXCELLENCE QUALITY ASSURANCE Total Quality Assurance is offered by all Sterling Fluid Systems companies within the standards approved to ISO Formal directives are also issued in-line with the European Community CE requirements. All the Group s manufacturing facilities around the world comply with the required quality standards of the region as well as the necessary health and safety requirements. DESIGN In this increasingly competitive world, we have the ability to provide new innovative designs which are both cost effective and provide high levels of reliability. Utilising the most sophisticated Computer Aided Design packages ensures that optimum mechanical and hydraulic performances are achieved. FOUNDRIES In-house foundries located in Europe and the Americas, specialise in the supply of precision components and castings in high alloy steels and nickel based alloys. These modern, well equipped foundries respond rapidly to all customer demands as well as serving the Sterling Fluid Systems companies. MANUFACTURING In excess of 30 manufacturing and assembly facilities worldwide operate as individual units, all forming part of an integrated global manufacturing operation. These centres of engineering excellence design, manufacture and develop products, systems and technologies utilising the most modern DNC processes. TESTING Extensive testing facilities ensure performance levels of the various products meet or exceed the specifications as laid down by customers and inspection authorities. Working in partnership - Our understanding of your application and process requirements, enables us to provide the engineered solution that is right for you. Page 3 of 16
4 PRODUCT SUMMARY WORLDWIDE Page 4 of 16
5 PRODUCT SUMMARY WORLDWIDE Page 5 of 16
6 PRODUCT SUMMARY WORLDWIDE END SUCTION CLOSE-COUPLED END SUCTION IN-LINE END-SUCTION SINGLE STAGE Flow rate: 650 m3/h 2860 USgpm Head: 150 m 490 ft Temperature: 400 ºC 750 ºF Pressure: 25 Bar 363 psi Flow rate: 200 m3/h 880 USgpm Head: 100 m 328 ft Temperature: 250 ºC 482 ºF Pressure: 25 Bar 363 psi Flow rate: 4800 m3/h 21,000 USgpm Head: 240 m 800 ft Temperature: 400 ºC 750 ºF Pressure: 40 Bar 580 psi Standards to: ISO 5199, ISO 2858, EN 22858, EN 733 Closed or semi-open impeller Mixed flow impeller Single or double mechanical seal Canned motor Heating jackets Monitoring systems High temperature designs Modular design Non-metallic material PTFE lined SIHI - ISOCHEM, ISOLINED, ZLK, ZTK HALBERG - ISOCHEM, NOBL LaBOUR - TMN-BS, UTN-B, LE, J/UCN Standards to EN 733 Close coupled design Single mechanical seal Monitoring systems High temperature designs Modular design SIHI - ZLI, ZTI HALBERG - INBL Standards to: DIN 24255, ISO 5199, ISO 2858, EN 22858, EN 733, ANSI/ASME B73.1M Closed or semi-open impeller Mixed flow impeller Low flow impeller Single or double mechanical seal Gas seal Canned motor Heating jackets Monitoring systems Triple volute casings High temperature designs Modular design SIHI - ISOCHEM, ZLN, ZTN, ZEN, ZDN, ZHN HALBERG - ISOCHEM, NOW, CBTA LaBOUR - PC, EO, LV, LPL, DPL, DZTM, LVA, SZ, LVB, TFA Page 6 of 16
7 PRODUCT SUMMARY WORLDWIDE SINGLE STAGE SELF-PRIMING HEAVY DUTY VERTICAL SUMP PITOT TUBE Flow rate: 340 m3/h 1496 USgpm Head: 135 m 443 ft Temperature: 250 ºC 482 ºF Pressure: 63 Bar 910 psi Flow rate: 900 m3/h 3960 USgpm Head: 183 m 600 ft Temperature: 1100 ºC 2000 ºF Pressure: 17 Bar 250 psi Flow rate: 105 m3/h 462 USgpm Head: 1900 m 6230 ft Temperature: 400 ºC 750 ºF Pressure: 160 Bar 2320 psi Speed: 6800 rpm Standards to EN 733 Single or double mechanical seal Non-metallic materials Suction lifts 8.0m (26 ft) Vertically mounted Special materials SIHI - ULN LaBOUR - ULN, UHLM, UPLM, BGMX, DPL, UTN-BLP, DHL, LPLA, LPHA, MHL, MPL, LHLA, G Vertical single stage Volute casing pump Vertical direct-mounted Motor stool for mounting Standard flange motors With or without stuffing box Multi-volute casing Two-stage design option Jacketed design option Low flow impeller Mechanical seal Cantilever design Settings to 30 ft Single stage pitot tube pump API 610 conformance Stationary wing-shaped pitot tube placed inside the rotor Pulsation-free flow with stable NPSHR curve Special alloys and their combinations to suit the application and pumped liquids SIHI - COMBITUBE TABER , 2000, 8000, 9000 Page 7 of 16
8 SOLIDS HANDLING SEWAGE, SLURRY SINGLE STAGE SLUDGE MIXERS Flow rate: 1350 m3/h 5800 USgpm Head: 90 m 300 ft Temperature: 80 ºC 176 ºF Pressure: 16 Bar 232 psi Speed: 1800 rpm Horizontal Vertical direct-mounted Vertical open shaft Spiral vane impeller Mechanical seal HALBERG - DBS Flow rate: 7200 m3/h 31,680 USgpm Digester tank volume: 15,000 m3/h Temperature: 60 ºC 140 ºF Speed: 1500 rpm Vertical Screw type impeller Non-clogging Gas tight lip seal system Automatic grease pump Combined thrust and guide bearing Splash disk Ductile cast iron HALBERG - MFS Page 8 of 16
9 MULTI-STAGE MULTI-STAGE MULTI-STAGE SELF-PRIMING MULTI-STAGE VERTICAL Flow rate: 650 m3/h 2860 USgpm Head: 1600 m 5250 ft Temperature: 180 ºC 356 ºF Pressure: 160 Bar 2320 psi Horizontal multi-stage pump with closed impeller Renewable diffusers, case wear rings and shaft sleeve Hydraulic balance of axial thrust SIHI - ZRM, ZSK, CEGA HALBERG - MSL, MSM, MSH, MSV, MSS Flow rate: 650 m3/h 2860 USgpm Head: 250 m 820 ft Temperature: 140 ºC 284 ºF Pressure: 40 Bar 580 psi Horizontal multi-stage pump with NPSH inducer stage Axial thrust is compensated by a single balance disc and counter disc Mechanical seal Standard materials SIHI - TKH, TLH, UEA, UEH Flow rate: 72,000 m3/h 31,680 USgpm Head: 2100 m 6900 ft Temperature: 232 ºC 450 ºF Pressure: 40 Bar 580 psi Vertical multi-stage pump with closed impeller Wet installations Axial thrust is absorbed by an adequately sized, deep groove ball bearing or by balancing of the impellers Motor stool for mounting standard flange motors Renewable diffusers, case wear rings and shaft sleeves Standard materials Product range HALBERG - HES Page 9 of 16
10 SIDE CHANNEL HORIZONTAL HORIZONTAL WITH INDUCER STAGE VERTICAL Flow rate: 35 m3/h 154 USgpm Head: 325 m 1066 ft Temperature: 180 ºC 356 ºF Pressure: 40 Bar 580 psi Speed: 3000 rpm Flow rate: 35 m3/h 154 USgpm Head: 354 m 1160 ft Temperature: 180 ºC 356 ºF Pressure: 40 Bar 580 psi Speed: 3000 rpm Flow rate: 12 m3/h 53 USgpm Head: 80 m 262 ft Temperature: 120 ºC 248 ºF Pressure: 16 Bar 232 psi Speed: 3000 rpm In-line design Self-priming Gas handling Standard to EN 734 Single mechanical seal Barrel design Close coupled version SIHI - AOL, AKL, AOP, AOH, AKH, AEH, AIL, ADH, ASH Low NPSH inducer Self-priming Gas handling Standard to EN 734 Single mechanical seal Barrel design Close coupled version SIHI - CEH, CIL, CDH Self-priming Gas handling Single mechanical seal Close coupled version Vertical electric motor SIHI - DRV, AKV Page 10 of 16
11 VERTICAL MULTI-STAGE ENCASED CAN TYPE HIGH FLOW DEEP WELL Flow rate: 34,000 m3/h 150,000 USgpm Head: 2100 m 6930 ft Temperature: 232 ºC 450 ºF Pressure: To fit the application Excellent for low NPSH conditions Close coupled in fabricated steel canister Closed impeller Vertical electric motor Diesel engine with right angle gearbox SIHI - CVGP Flow rate: 50,000 m3/h 222,000 USgpm Head: 700 m 2300 ft Temperature: 232 ºC 450 ºF Pressure: To fit the application Vertical single stage and multi-stage Wet or dry pit Closed or semi-open radial or mixed flow impeller Axial impeller Vertical electric motor Variable speed drive Variable pitch Mechanical seal SIHI - CEB, ZEB Flow rate: 2270 m3/h 10,000 USgpm Head: 760 m 2500 ft Temperature: 82 ºC 180 ºF Pressure: To fit the application Vertical line-shaft Deep well Wet pit Closed impeller Radial impeller Mixed flow impeller Vertical electric motor Diesel engine with right angle gearbox Mechanical seal STERLING - HYDROLIFT HALBERG - MIR Page 11 of 16
12 LIQUID RING COMPRESSOR SINGLE STAGE MULTI-STAGE Suction capacity: 10,000 m3/h 5900 scfm Operating pressure: 1.5 Bar 22 psig Compression of gases and vapours Mechanical seal (single or double) ANSI or ISO specifications SIHI - LOH, LPH, KPH, KOH Suction capacity: 1450 m3/h 850 scfm Operating pressure: 15 Bar 218 psig Compression of gases and vapours Mechanical seal (single or double) ANSI or ISO specifications SIHI - KPH, KSH, KLH Page 12 of 16
13 LIQUID RING VACUUM SINGLE STAGE TWO-STAGE GAS EJECTORS Suction capacity: 15,000 m3/h 8800 acfm Operating pressure: 33 mbar 25 torr Suction capacity: 10,000 m3/h 5900 acfm Operating pressure: 33 mbar 25 torr Suction capacity: 7500 m3/h 4400 acfm Operating pressure: 4 mbar 3 torr Evacuation of gases and vapours Ability to handle entrained liquid Mechanical seal (single or double) Protection against cavitation Central drain ANSI or ISO specifications Close coupled versions Evacuation of gases and vapours Ability to handle entrained liquid Mechanical seal (single or double) Protection against cavitation Material options Central drain ANSI or ISO specifications Operates efficiently with liquid ring vacuum pumps Utilises pumped gases SIHI - GPV, GOV, GEV SIHI - LEM, LEL, LEH, LPH SIHI - LOH, LPH Page 13 of 16
14 VACUUM TECHNOLOGY DRY-RUNNING DRY-RUNNING DRY-RUNNING Suction capacity: 250 m3/h 150 acfm Operating pressure: 0.1 mbar abs psia Suction capacity: 730 m3/h 430 acfm Operating pressure: 0.01 mbar abs psia Suction capacity: 4000 m3/h 17,600 USgpm Operating pressure: 1 mbar abs psia Totally dry - No consumption or disposal of operating and lubricating fluids Up to 20,000 hours operation without pump maintenance Easily and quickly maintained Fail-safe operation under upset conditions No mechanical shaft seals required Variable speed driver Real time operating control and monitoring Self diagnosing control Totally dry - No consumption or disposal of operating and lubricating fluids Up to 20,000 hours operation without pump maintenance Easily and quickly maintained Fail-safe operation under upset conditions No mechanical shaft seals required Variable speed driver Real time operating control and monitoring Self diagnosing control Ability to handle large gas and vapour flows Low suction pressures in the medium - high and lower coarse vacuum range Ability to operate as the final stage with liquid vacuum pump sets Leakage rate belowbroch 10 TEXY SIHI - dry - h630/631 SIHI - dry - m160 SIHI - dry - h250/251 Page 14 of 16
15 ENGINEERED SYSTEMS VACUUM AND COMPRESSOR MEMBRANE CAR FILLING Suction capacity: 15,000 m3/h 8800 acfm Charge pressure: 0.1 mbar psia torr Discharge pressure: 9 bar 96 psig Standard packages Hybrid packages Liquid ring vacuum packages Liquid ring compressor packages Multi-stage packages including: - Liquid ring vacuum pumps - Gas ejectors - Mechanical boosters - SIHIdry Single source supply ANSI, ISO, DIN and nuclear standards Increased performance range available through hybrid engineered systems Suction capacity: 4000 m3/h 17,600 USgpm Charge pressure: 15 mbar 0.22 psia Purification and recovery of VOC from exhaust gas Gas drying Monomer recovery SAT Suction capacity: 7500 m3/h 4400 acfm Operating pressure: Ž4 mbar Ž3 torr Operates efficiently with liquid ring vacuum pumps Utilises pumped gases Standard and special materials SAT SAT Page 15 of 16
16 VALVES ADJUSTABLE CHOKES SAFETY SHUT OFF VALVES (HIPPS) CONTROL VALVES Adjustable chokes For production, drilling and testing MOKVELD Safety shut-off valves (HIPPS) Axial flow, pressure balanced piston, bubble tight MOKVELD Control Valves Axial flow, pressure balanced cage guided piston, low noise MOKVELD CHECK VALVES SURGE RELIEF VALVES PRESSURE REGULATORS Check Valves Axial flow, intrinsically dampened, non-slam, low dp MOKVELD Surge relief valves Axial flow, pilot operated, high capacity, high performance MOKVELD Pressure regulators Axial flow, pilot controlled, medium operated, no bleed to atmosphere, low noise MOKVELD Page 16 of 16
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