A E R Z E N E R M A S C H I N E N F A B R I K G M B H AERZEN POSITIVE DISPLACEMENT BLOWERS. for conveying of air and neutral gases for high vacuum
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1 AERZEN POSITIVE DISPLACEMENT BLOWERS for conveying of air and neutral gases for high vacuum A E R Z E N E R M A S C H I N E N F A B R I K G M B H G EN
2 Customers benefit due to technical progress Since 1868 the Aerzener Maschinenfabrik has been manufacturing Positive Displacement blowers (Roots type). It is one of the oldest and largest manufacturers and is market leader in Europe. Especially in vacuum technology Aerzen has experience of more than 60 years. Technical know-how, experienced personnel and a constant dialogue with the customers are the basis for successful new developments from Aerzen. Customers benefit is of prime importance. By means of innovative products the Aerzener Maschinenfabrik guarantees to plant manufacturers and users to secure their lasting success on the market. Fields of application and use The blowers made by Aerzener series HV have been designed for conveying air and neutral gases and are especially used in industrial High Vacuum technology. With a total of 19 sizes the blowers cover theoretical nominal intake volume flows from 180 to m³/h and pressure ranges from 10-3 mbar abs. up to approx. 200 mbar abs. Examples for the various fields of application: coating technology chemistry- and process technology metallurgy / construction of melting furnaces packing industry central vacuum plants helium leakage detection units manufacture of lamps and tubes drying technology machine construction electronics automobile industry etc. 3-stage pumping set for 2 x m³/h in inscription technology 4-stage vacuum plant with 2 x m³/h intake volume in steel degassing 2
3 Design and construction The vacuum blower made by Aerzener distinguishes itself by O-ring-seals on the housing flanges, vacuum-tightness and air cooling of the blower stage. The lube oil supply is effected by splash lubrication. As lubricant mineral oil as well as Anderol and PFPE-oil mostly used for conveying oxygen can be used. The series HV is equipped with a special oil slinger-piston ring-labyrinth seal between conveying chamber and bearing chambers. In addition a largely dimensioned neutral chamber with condensate channels is installed. Furthermore the neutral chamber can be purged with seal gas, in order to achieve an increased purging effect. The sealing of the driving shaft is guaranteed by double radial seal rings with an oil chamber. The blower is driven by direct coupling with motor, alternatively in case of high volume flows with spur gear. It is even possible to use a narrow V-belt drive in case of limited differential pressure. The driving unit consists of a cast connection piece with perforated plate cover, flexible coupling and flanged B5-motor, equipped as per IEC-standard and additionally with 3 PTC-resistors. As standard EFF1- or EPACT-motors are used for highest energy efficiency. The drive is suitable for frequency converter. Modifications: Options ATEX-approval for zones 0 (internal), 1 (internal + external), 2 (internal + external) Design of the housing parts made of nodular cast iron Rotary pistons and housing parts made of steel casting and CrNi-steel casting Pressure-proof housing Heatable blowers series whv Gastightly closed rotary pistons Water-cooled seal ring housings Use of oxygen-compatible lubricants and seals approved for oxygen Teflon sealed housing flange connections Special designs for helium-applications Use of canned motors (can even be retrofitted) Advantages for the customer Largest vacuum blower series with 19 sizes and volume flows of 180 m³/h up to m³/h ATEX-certification even for zone 0 (internal) Energy saving by EFF1-/EPACT-motors Best selection possibilities due to fine-structured steps of volume flows Due to high mechanical loading capacity (stage up to 200 mbar in case of drive depending on selected motor rating up to 140 mbar) considerable reduction of pumping-down times Variable adaptation to special applications by manifold modification possibilities Vertical and horizontal installation position Variable direction of flow (up to m³/h even both-sided) Aerzen s reliability and experience (more than vacuum blowers in use worldwide) Worldwide Sales- and service system Excellent price-/performance ratio 3
4 ATEX The Aerzen vacuum blowers series HV as well as blowers with canned motor drive series CM are type-tested (according to guideline 95/9/EG) and certified for ATEX-zone 0 (internal), temperature class T3 (200 C). Externally the blowers are approved for zone I, temperature class T4 (135 C). Achievable effective suction curves with Aerzen blowers with canned motor type HV volume flow [m 3 /h] 100 first-stage pump * GM 12.5 HV (50 Hz) GM 12.5 HV (60 Hz) 10 0,001 0,01 0, pressure [mbar] * Screw vacuum pump of a foreign manufacturer 4
5 Operating- and Performance Diagrams for Aerzen High Vacuum Blowers For sizes Suction volume S th [m 3 /h] 50 Hz - operation 60 Hz - operation Speed [1/min] Drawing.-no. Performance diagram Suction volume S th [m 3 /h] Speed [1/min] Drawing.-no. Performance diagram GMa / GLa 10.0 HV TG TG GMa / GLa 10.1 HV TG TG GMa / GLa 10.2 HV TG TG GMa / GLa 11.3 HV TG TG GMa / GLa 11.4 HV TG TG GMa / GLa 12.5 HV TG TG GMa / GLa 12.6 HV TG TG GMa / GLa 13.f7 HV TG TG GMa / GLa 13.8 HV TG TG GMb / GLb 14.9 HV TG GMb / GLb 14.9 HV TG TG GMb / GLb HV TG TG GMb / GLb HV TG TG GMb / GLb HV TG TG GMb / GLb HV TG TG GMb / GLb HV TG TG GMb / GLb 16.f13 HV TG TG GMb / GLb HV TG TG GMb HV TG GMb HV TG TG GMb HV TG GMb HV GMb HV GMb HV
6 Dimensions of Aerzen Vacuum Blower stages Type... HV Type of construction GMa / GMb... HV Type of construction GLa / GLb (to size 16.13) Type of construction a b c e f g h i i 1 k k 1 m o r B DN G H P GMa/GLa M GMa/GLa M GMa/GLa M GMa/GLa M GMa/GLa M GMa/GLa M GMa/GLa M GMa/GLa 13.f M GMa/GLa M GMb/GLb M GMb/GLb M GMb/GLb M GMb/GLb M weight approx. kg GMb/GLb 16.f M GMb/GLb M GMb M GMb M GMa M GMa T M Admissible mechanical loading capacity acc. to sheet 4 TG , 4TG and 4 TG Socket flanges drilled acc. to DIN 2532 resp
7 Technical data of Aerzen High vacuum Blower units HV Tape of construction Theor. intake volume flow S th in case of operation with 50 Hz/60 Hz Max. admissible differential pressure in case of motor rating Oil filling Motor System voltages at quantities for rating at Speeds at Motor 50 Hz / 60 Hz GMa/b GLa/b 50 Hz / 60 Hz size 50 Hz 60 Hz [ m 3 /h ] [ mbar ] [ litre ] [ litre ] [ kw ] [ 1/min ] [ V ] [ V ] GMa / GLa 10.0 HV 180 / ,9 0,7 0,75 / 0, / / GMa / GLa 10.1 HV 250 / ,9 0,7 1,1 / 1, / / GMa / GLa 10.2 HV 365 / ,9 0,7 1,5 / 1,8 90 S 3000 / / GMa / GLa 11.3 HV 500 / ,1 0,8 2,2 / 2,6 90 L 3000 / / GMa / GLa 11.4 HV 750 / ,1 0,8 3 / 3,6 100 L 3000 / / GMa / GLa 12.5 HV 1000 / ,5 1,1 4 / 4,8 100 L 3000 / / GMa / GLa 12.6 HV 1430 / ,5 1,1 5,5 / 6,3 112 M 3000 / / GMa / GLa 13.f7 HV 2000 / ,5 2,1 7,5 / 8,8 132 S 3000 / / GMa / GLa 13.8 HV 2900 / ,5 2,1 11 / 12,5 160 M 3000 / / GMb / GLb 14.9 HV 3900 / ,5 11 / 12,5 160 M 3000 / / GMb / GLb HV 5600 / ,4 15 / M 3000 / / GMb / GLb HV 7500 / ,4 18,5 / 21,0 160 L 3000 / / GMb / GLb 16.f13 HV 8150 / ,6 18,5 / 21,0 180 M 1500 / / GMb / GLb HV 9750 / ,6 22 / L 1500 / / GMb / GLb HV / , / L 1500 / 1800* 400/ Different motor size possible * = only with rotary pistons made of EN-GJS (GGG-40) Dimensions Type of construction GMa / GMb Type of construction GLa / GLb Tape of construction a b c c 1 e f g h i i 1 k k 1 m n s 1 z DN G H GMa / GLa 10.0 HV GMa / GLa 10.1 HV GMa / GLa 10.2 HV Weight approx. kg GMa / GLa 11.3 HV GMa / GLa 11.4 HV GMa / GLa 12.5 HV GMa / GLa 12.6 HV GMa / GLa 13.f7 HV GMa / GLa 13.8 HV GMb / GLb 14.9 HV * GMb / GLb HV * GMb / GLb HV * GMb / GLb 16.f13 HV * GMb / GLb HV * GMb / GLb HV * Socket flanges drilled acc. to DIN 2533 / * = DIN
![/h ] [ mbar ] [ litre ] [ litre ] [ kw ] [ 1/min ] [ V ] [ V ] GMa / GLa 10.0 HV 180 / 220 130 0,9 0,7 0,75 / 0,85 80 3000 / 3600 230/400 440-480 GMa / GLa 10.](/docs-images/47/20746668/images/page_7.jpg "1 HV 250 / 300 140 0,9 0,7 1,1 / 1,32 80 3000 / 3600 230/400 440-480 GMa / GLa 10.2 HV 365 / 450 130 0,9 0,7 1,5 / 1,8 90 S 3000 / 3600 230/400 440-480 GMa / GLa 11.")
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