Product Brochure. Certified Mining Motors

Transcription

1 Product Brochure Certified Mining Motors

2 Profile Baldor Electric Company (a member of the ABB group) is a world leader in motors for the mining industry. In the continuous (24/7) operation of underground coal mines around the world, rugged and durable motors are required to power the constantly-running mining machinery. These motors need to be maintenance-free and must be designed to operate safely and efficiently in this hazardous and severe environment. Baldor Electric totally-enclosed explosion-proof motors are designed for use in the dust-filled explosive atmosphere of an underground coal mine. Tight machining tolerances of the housings, bearing brackets, and the conduit box provide the explosion-proof integrity required by MSHA and other international certifying agencies. Cast iron conduit box parts along with packing glands and protective hose connectors meet the requirements of ATEX, IEC and MSHA and other certifying agencies. Baldor has applied the experience and technology developed in the design of commercial fan-cooled and explosion-proof motors to the specific requirements of motors in coal mining service, whether it be in actual underground coal mining, coal preparation or the transportation of mined coal. Due to the presence of highly-volatile coal dust, even motors away from the cutting of coal may be required to meet the stringent requirements put forth by mining safety agencies. Features and benefits Features Designed and certified for hazardous mining atmospheres Meets or exceed global high efficiency standards 1100 volt capability Optional special shaft configurations Optional double shaft extensions Optional flange mounting configurations Customer benefits World wide local customer support Proven designs that translate into increased equipment up-time Performance and quality backed by over 85 years of mining experience Energy efficient designs that result in energy savings and longer motor life Capabilities Frame sizes: IEC , NEMA and associated kw and HP rating range. 50 or 60 Hz. Voltages: 240V V. Custom available 3300V & 4160V in larger frame sizes. Cooling: TEFC (IC411) & TEAO (IC416) Enclosures: Hazardous Ex and non-hazardous locations. Table of contents Page Capabilities Frame Sizes, Voltages, Cooling, Enclosures 2 Features, Function, Benefits 2 Capabilities 2 Certification by country 3 Range of Motors IEC112S-280H; NEMA ATEX IEC ratings and MSHA ratings 4-5 Mining motor with conduit box configurations 6-7 Dimension diagrams 6-9 Conduit box dimension diagrams 10 Mining motors 11 2 Certified Mining Motors ABB Motors and Generators

3 Certification by country Range of motors IEC112S-280H; NEMA ,5-373 kw; Hp -S1 continuous duty (short term duty available on request) Region - Country Certification Marking Agency Certificate Ex d I Mb Notes 1 World IECEx SIRA IECEx SIR X 2,3 EU ATEX I M2 Ex d I SIRA Sira 09ATEX1037X 4 Australia ANZEx Ex d I TestSafe ANZEx X 5,6 South Africa South Africa Ex d I 150 Mb Explolabs S-XPL/ X 7 South Africa South Africa CERTEX CX1030 Edition Russia GOST-R NANIO-CCVE POCC US.ГБ05.B United States MSHA MSHA MSHA 10 China MA In process Note Explanation 1 Customer to define short term duty requirements 2 IECEx is an international certification system that forms an Ex certification framework for 30 countries. International certification is also avaiable on this series for petrochemical and process industries, Exd IIB Gb and Ex tb IIIC Db 3 for Europe, Australia, South Africa and Russia The ATEX Directive, 94/9/EC applies for equipment installed in hazardous locations in the European Union with 27 member 4 states, and European Free Trade Association (EFTA) an additional 4 countries. 5 ANZEx certification, or IECEx certifcation by an Austrlian certifer is presently required for installation in Queensland, AU For Australia, MEPS, or minimum energy performance standard certification is also reqiured and is avaialle marking for this 6 series. 7 Country specific certification is required for South Africa, we use Explolabs as our certifier Baldor is proud to be one of the few manufacturers to carry CERTEX Quality certification for our mining motor manufacturing 8 facilities 9 In addition to GOST-R, this series carries an RTN Use Permit (Rostekhnadzor) Baldor Electric - ABB is the leading supplier of TEFC NEMA Motors for use in Explosion Proof Mining applictions in the United 10 States meeting MSHA certification requirements ABB Motors and Generators Certified Mining Motors 3

4 ATEX IEC Ratings ATEX / IEC ex Mining, Metric Frame Motors 2 kw kw Class F, 1.0 service factor; Foot mounted; IEC design 'N' Class F, 1.0 service factor; Foot mounted; IEC design 'N' kw Speed IEC ex Frame Voltage** kw Speed IEC ex Frame Voltage** M M M M L L L L L L L L S S S S M M M M M M M M L L L L M M M M L L L L M M M M L L L L S S S S M M M M M M M M S S S S M M M M M K K K K K H K H H H H H H H H * For Larger IEC ex frame motors 250 and up ATEX (EEx d I) 150 C Surface Temperature Class F Rise 40 C Ambient ** V Ratings need Glass Wire and VPI (May use larger fans and/or derating) Please contact your local ABB or Baldor office for current pricing. 4 Certified Mining Motors ABB Motors and Generators

5 MSHA ratings MSHA NEMA Frame Motors 5 Hp Hp Class F, 1.0 Service Factor, Foot Mounted, NEMA B Hp Speed Frame Voltage T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T 950 Class F, 1.0 Service Factor, Foot Mounted, NEMA B Hp Speed Frame Voltage T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T T 230/ T 230/ T T 950 Please contact your local ABB or Baldor office for current pricing. ABB Motors and Generators Certified Mining Motors 5

6 Mining motor with conduit box configurations Non-sparking explosion proof fan Ductile iron explosion proof frame and brackets Iron fan cover InproSeal non-contact isolation prevents contamination in harsh environments Explosion proof certified cable gland Standard: Round explosion proof conduit box Optional: Close frame mounted explosion proof conduit box Explosion proof certified cable gland Explosion proof conduit box cover 6 Certified Mining Motors ABB Motors and Generators

7 Regreasable bearings with patented PLS lubrication system for extended life Energy efficient, long winding life, Class H insulation glass wire with VPI, Inverter duty, chemical and humidity resistance Epoxy coating protects rotor InproSeal non-contact isolation prevents contamination in harsh environments Explosion proof certified cable gland Optional: Low profile explosion proof conduit box Explosion proof conduit box cover ABB Motors and Generators Certified Mining Motors 7

8 Dimension diagram - IEC Frames 112 thru 280 Dimensions are in millimeters XP Terminal Box Frame AB A H HA K AA HC AC AD B31 R31 C CB 112S-112M S-132M !60M-160L M-180L M-200L S-225M S-250M S-280H Frame Shaft and Key Shaft Key Weight Size L BB B' B E D SQ Length Kgs. (5) 112S M S M M L M L M L S M S M S M (1) Eyebolt is removeable (62mm to 68mm). (2) H varies , -.5; , (3) Tolerance of D to 50 dia. k6, 50 and larger r6 (4) All frames have eight mounting holes for dual mounting. (5) Motor weights may vary by 15% depending upon rating. Conduit box located on opposite side when requested. If mounting clearance details are required, consult factory. Maximum permissible shaft runout when measured at end of std. shaft extension is.05 T.I.R. up to and including 50 dia. and.06 T.I.R. over 50 dia. to 80 dia. Variations conduit box options are available. Standard round box shown. Conduit box dimensions vary by type. 8 Certified Mining Motors ABB Motors and Generators

9 Dimension diagram - NEMA Frames 250T thru 440T Dimensions are in inches XP Terminal Box Frame A D (1) E G H J K O P T AA AB AC AF BA EV 182T-184T T-215T T-256T T-286TS T-326TS T-365TS T-405TS T-445TS Frame Shaft Key Weight Size C BS B 2F 2XF (3) N N-W (5) U (2) V SQ Length Lbs. (4) 182T-184T T-215T T T T TS T TS T TS T TS T TS T TS T TS T TS T TS T TS (1) D varies 250T-320T +.00, -.03; 360T-440T +.00, -.06 (2) U varies Up to dia , ; and Larger +.000, (3) All frames have eight mounting holes for dual mounting. (4) Motor weights may vary by 15% depending upon rating. (5) N-W varies +00, -.25 ABB Motors and Generators Certified Mining Motors 9

10 Optional conduit box configurations 10 Certified Mining Motors ABB Motors and Generators

11 Optional conduit box configurations CHINA MA REQUIRED INDIRECT ENTRY Pump station Conveyor application ABB Motors and Generators Certified Mining Motors 11

12 Contact us Baldor Electric Company A Member of the ABB Group P.O. Box 2400 Fort Smith, AR U.S.A. Phone: Fax: International Fax: Note: We reserve the right to make technical changes ot modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB Ltd does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve the rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts - is forbidden without prior written consent of ABB Ltd. Printed in USA 5000 IBR415 EN Copyright 2012 ABB All rights reserved