Fortron PPS for Thermoplastic Composites Celanese PPS-014 AM 10/13

Size: px
Start display at page:

Download "Fortron PPS for Thermoplastic Composites. 2013 Celanese PPS-014 AM 10/13"

Transcription

1 Fortron PPS for Thermoplastic Composites 2013 Celanese PPS-014 AM 10/13

2 Contents Introduction to Ticona Fortron PPS Chemistry Properties Applications Fortron PPS Composites Background Processing Options Properties Applications Summary 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 2

3 Celanese Maintains Leading Position in Engineered Materials Service temperature High-Performance Polymers (HPP) (TI 1 > 150 C) Engineering Polymers (ETP) (TI C) Engineering Polymers LCP Vectra /Zenite PPS Fortron PCT Thermx PET Impet PBT Celanex PBT Alloy Vandar TPC-ET Riteflex POM Hostaform /Celcon UHMW-PE GUR Long Fiber and Continuous Fiber Reinforced Thermoplastics* LFRT Celstran, Factor Compel Basic Polymers Amorphous Partially crystalline CFR-TP Celstran Tapes, Rods and Profiles TI 1 = Temperature Index * with Matrix Polymers: PP, PA, PPS, PBT, POM and others on request 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 3

4 Fortron PPS Summary Structure and Properties Semicrystalline T g 85 C, T M 285 C Density 1.35 g/cm³ Inherently Flame Retardant: UL94-V0, LOI > 45 n Chemical Resistance Dimensional Stability Fuels, oils, solvents Water-glycol Polyphenylenesulfide (PPS) Poly(thio 1,4 - phenylene) Easy to Process Injection molding Extrusion 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 4

5 Fortron PPS Semi-crystalline thermoplastic polymer, perfectly suited for parts that have to withstand the high mechanical and thermal requirements which require A high melting point range between 280 and 290 C Inherently flame resistant Excellent resistance to chemicals, oils and fluids An ideal alternative to conventional materials such as thermosetting polymers and metals High hardness and stiffness and superb long-term creep under load properties Ease to injection mold, blow mold and machine Weight reduction combined with high dimensional stability 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 5

6 Fortron PPS Has No Known Solvent Below 200 C Chemical resistance with minimal attack or swelling even at elevated temperatures Resists: acids/bases ph 2 to 12 Resists: strong bleaches Resists: auto fluids coolants, transmission & brake Resists: gas & alternate fuels (methanol, ethanol) Resists: hydrolysis 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 6

7 Fortron 0214C1 Matrix Material for Composites Linear, unmodified PPS polymer High molecular weight / high viscosity: 140 pa s For extrusion and injection molding applications Specified for aircraft applications In use at Airbus and Boeing VIAM qualification Federal state unitary enterprise All Russian Scientific Research Institute of Aviation Materials Tested in regards to flammability, smoke density and smoke toxicity: ABD0031 FAR/JAR New: DIN 5510 and ISO Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 7

8 Fortron PPS 0214C1 Smoke Density Tested with 2 mm Plaques Smoke density according to Airbus Standard ABD0031 Non-flaming Max. Value: 0, Average: 0 DS 4 min: 0; ABD and FAR Passed Flaming Max. Value: 32 (6 min.), Average: 23 (6 min) DS 4 min: 15; ABD and FAR Passed Tox-Test (ABD0031): ABD / FAR passed Value Max. Value in ppm Hydrogen Cyanide HCN: NF: 0 F: Carbon Monoxide CO: NF: 0 F: Nitrous Gases NO-NO 2 : NF: 0 F: Sulfur Dioxide/Hy. Sulfide SO 2 -H 2 S: NF: 0 F: Hydrofluoric Acid HF: NF: 0 F: Hydrochloric Acid HCl: NF: 0 F: Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 8

9 Fortron 0214C1 Flammability Tested With 2 mm Plaque Vertical Burning Test 12 s ABD0031 Total burn time: 12 s Flame extinguish time: 0 s No. of particles: 0 Ignited particles: 0 Total burn length: 5 mm Vertical Burning Test 60 s ABD0031 Total burn time: 60 s Flame extinguish time: 0.6 s No. of particles: 2.4 Ignited particles: 1.4 Total burn length: 44 mm 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 9

10 Internal UL Flammability Testing Material Part Thickness Unaged Sample Rating Aged Sample Rating Unfilled Fortron PPS Control 3.0mm (0.12 ) V-0* V-0* 1/32 V-0 V-2 1/64 V-2 V-2 Unfilled PEEK Control 3.0mm (0.12 ) V-0* V-0* 1.5mm (0.059 ) V-0* V-0* 1/32 No V-Rating V-2 1/64 No V-Rating No V-Rating Thin PEEK samples failed to achieve a V-Rating because of long burn times and cotton ignition Thin PPS parts have V-0 equivalent burn times but molten polymer drips can ignite the cotton = V-2 Rating *Data as reported by Underwriters Laboratory 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 10

11 Fortron PPS Dimensional Stability Extremely low moisture absorption 0.02% Minimal effect of temperature CLTE 19 x 10-6 / C (6165A4) Precision molding Low shrinkage - 0.3% (6165A4) Creep resistance For Precision Parts Even at Elevated Temperatures 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 11

12 Low PPS Water Absorption Results in Dimensional Stability (%) PPS PEI PEEK 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 12

13 Top Fortron PPS Segments Semicon Industrial EE & Sensors Fibers Automotive Composites 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 13

14 Fortron PPS Automotive: Under the Hood Throttle Body 1140L4 Inlet Tank for CAC 1140L4 Water Pump 6165A6, 1140L6 Crankshaft Flange 4332L6 Water Pump Impeller 1140L Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 14

15 Fortron PPS Automotive: Fuel Applications Fuel Injection Rail Fortron PPS was selected for: Resistance to all sorts of fuels including autooxidized fuels up to 120 C Excellent mechanical and impact strength at elevated temperatures Inherently flame resistant (UL 94 V-0) Lower specific gravity than metal Simplified fabrication by eliminating secondary operations Fuel Pump Parts 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 15

16 Fortron 1140L4 Water Pump Impellers The challenge: Improve pump efficiency Decrease water pump cost Improve fuel efficiency (Lower HP requirements) The innovation: Exotic blade shapes improve pump efficiency by 10-20% vs. sheet metal Fortron PPS has required chemical / hydrolysis resistance to OAT coolants Excellent fatigue properties withstand pressure cycles Excellent erosion resistance 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 16

17 Fortron PPS Industrial Gas Furnace Tray Chemical Metering Pump Washing Machine Light Fixture Medical Forceps Instant Hot Water Heater 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 17

18 Fortron PPS Extrusion: Film, Fiber, Netting, etc. Aircraft Composite Filter Netting High Tenacity Monofilament Stock Shapes CPI Filter 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 18

19 Fortron PPS for Thermoplastic Composites May Celanese PPS-014 AM 10/13

20 Why Thermoplastic Matrix Composites? Melt processible Can be reformed Near infinite shelf life No refrigeration needed Common generalized attributes: Good in fatigue Insensitive to moisture Tough Higher temperature Damage tolerant Excellent FST Good chemical compatibility in aircraft fluids 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 20

21 Why Thermoplastic PPS Composites vs. Thermoset Composites? Improved Properties Tougher, good fatigue performance 4x tougher than toughened epoxies Damage tolerant Insensitive to moisture High-temperature performance Very low flammability, smoke, toxicity Low residual stress in molded parts Excellent chemical resistance Improved Processing Eliminate bagging materials and labor May also eliminate kitting and debulking steps and equipment Eliminate autoclave possible Cost, space and bottleneck issues Rapid processing vs. thermosets Can be reformed Simple, longer lasting tool Fusion bonding eliminates fasteners and adhesives Reduces cost and weight Green processing Recyclable No VOCs in processing Less process scrap Fewer process energy requirements 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 21

22 Thermoplastic Composite Matrix Cost Advantage System Cost in % Processing Material The material cost for a thermoplastic matrix might be equal or even higher Lower cost for handling, processing, and assembly can lead to a substantial advantage in total cost 0 Conventional Thermoplastic Even the High Cost Thermoplastic Polymers Offer Improved Cost Savings vs. Epoxy Based Composites 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 22

23 Thermoplastic Composite Value Chain Raw Materials Intermediate Products Fabrication Processes End Users Fibers Film E Glass Fabric S2 Glass Prepreg Carbon/ Graphite Aramid/Kevlar Slurry Polymer Boron/Ceramic Resins Liquid PEEK PPS PEI Nylons PP Etc Dry Powder Hot Melt Comingle Tows Fabric Pultrusion Lamination Molding Oven Match Bladder Fiber Placement Filawinding AFP Sheets Rods Pipes/Tubes Beams Shapes Structures 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 23

24 Example for Value Chain in Aircraft Industries Plastic Pellets Film Producer Producer of Composites Thermo- Forming- Process Assembling Aircraft 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 24

25 Station 1: Film Production Fortron PPS Pellets Starting Product: PPS Pellets Temperature stability High level of hardness and impact strength Excellent resistance to chemicals Broad temperature range Inherent flame resistance Film Production Station 1 Lipp-Terler GmbH in Gaflenz near Linz, Austria. The pellets are converted into films with a thickness of 50 to 200 µm. The film leaves the special plant in rolls of 100 kg in a flawless state, crystal clear and with the required characteristics with regard to strength and dimensional stability Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 25

26 Station 2: Composite Production Fortron PPS Film e. g. Carbon Fiber Starting Product: Basic Matrix of PPS / Carbon Fiber Fabric Laminate Production Station 2 Ten Cate Advanced Composites BV, Nijverdal, Netherlands. The carbon fiber fabric and PPS film are bonded together in a press, under high pressure and high temperature, into high-strength, dimensionally stable and resistant composites in the desired layer thickness Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 26

27 Station 3: Thermoforming Positive Form Composite Plate Starting Product: Composite plates in the required size Negative Form Shaping Station 3 Fokker Special Products, Hoogeveen, Netherlands. The composite plates are preheated and subsequently shaped into the desired form under pressure and high temperature Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 27

28 Station 4: Assembly Front Wing Portion Starting Product: Front wing portion (Weight of the parts is 20 percent less than aluminum) Assembly Station 4 Airbus The completed construction element is mounted at the intended location Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 28

29 Technology Breakthrough: Fixed Wing Leading Edge Airbus Welded structure Low weight and low cost monolithic design 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 29

30 Fortron PPS Success in the Aviation Industry Safe, efficient, environmentally friendly Modern design Licensed for aircraft construction New applications from Fortron PPS 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 30

31 Thermoplastic Composite Processing Technologies Pultrusion Continuous laminating Compression molding Thermoforming Automated tape laying/fiber placement Bladder molding 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 31

32 Process Cost vs. Part Complexity for Continuous Fiber Reinforced Parts Part Complexity Continuous Molding Pultrusion In-Situ Filament Winding, Tape Placement Sheet Forming: Stamping, Roll Forming Diaphragm Forming Prepreg Molding Compression Molding, Autoclave Relative Cost Source: Composite Market Reports 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 32

33 Continuous Fiber TPC Processes Rods/Profiles/Sheets Pultrusion Continuous/Semi-continuous molding Batch molding (press, autoclave) Tubes/Pipes Fiber/Tape placement (In situ) Table roll/oven molding (2 Step) Table roll/bladder molding (2 Step) Complex Geometries (draws, bends, etc.) Automated tape lay-up/fiber placement Mold processing (compression, bladder) Diaphragm, matched metal, thermoforming/folding, et al 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 33

34 Additional Thermoplastic Composite Manufacturing Processes Automated Dynamics Fiber Placement Lingol Thermoforming FiberForge Compression Molding 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 34

35 Advantages of Thermoplastic Composite Automation Processes Accurate fiber placement at any angle Material savings Labor savings Quality improvement Automatic debulking Reduced manufacturing space Reduced assembly costs 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 35

36 Environmental Attributes for Thermoplastic Composites Reduced Energy Requirements Reduced Scrap and Reusability/Repairability Reduced VOCs and Toxic Cure By-Products 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 36

37 Reduced Scrap and Reusability/ Repairability Thermosets Prepreg Shelf Life Scrap Ends in Landfill Rework can be Difficult Thermoplastics No Prepreg Shelf Life All Scrap can be Reused e.g., Pelletized for Injection Molding Rework is easier since Thermoplastics can be Melted and Reformed 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 37

38 Reduced Process Energy Example for TP vs TS Composites Thermosets Assemble part in tool Match Mold Process Cycle (1+ hours) Cool, removal Thermoplastics Assemble part in tool Stamp /Thermoform Cycle (minutes) Subsequent part can be stamped immediately Additional Savings: No Need for Prepreg Freezers Reduced Facility HVAC Costs Energy Required Per Part Can Be Less Than a Factor of 10 for TP vs. TS with Match Metal Molding of Simple Parts 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 38

39 Reduced VOCs and Toxic Products Thermosets Prepregs usually Contain Solvents (VOC s) for Tackiness Cure By-Products can be Complex Organic Compounds Halogenated Additives Are Typically Used to Reduce Flammability But Toxicity is Increased Thermoplastics Prepregs Do Not Contain Solvents No Cure By-Products No Halogenation Necessary for Most High Performance Thermoplastics Excellent FST Performance 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 39

40 Thermoplastic Composite Properties Tg, C High Load Continuous use Temperature, C Approx. Resin Cost, $/lb Approx. Carbon Reinforced prepreg Cost, $/lb Fortron PPS PEI PEEK Fortron PPS High-Performance, Low-Cost Solution 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 40

41 Fortron PPS Carbon Fiber Composite Properties Thermo-Lite 1466P Physical Property Data Fiber Type AS-4 Resin Type PPS Fiber Weight % 66±3 Resin Weight % 34±3 Fiber Volume % 59±3 Resin Volume % 41±3 Fiber Areal Weight 150 g/m 2 Total Areal Weight 227 g/m 2 Density 0.58 lb/in 3 (1.61 g/cm 3 ) Thickness/Ply (0.14 mm) Tape Width 12 (30.5 cm) Mechanical Property Data 1 Laminate Property Fiber Orientation Test Data Tensile Strength Ksi (MPa) (2,045) (50) Tensile Modulus Msi (GPa) (127) (8.8) Compression Strength Ksi (MPa) (1,117) Compression Modulus Msi (GPa) (118) Flexural Strength Ksi (MPa) (1,672) Flexural Modulus Msi (GPa) (112) Shear Strength (4 Point) Ksi (MPa) (77) 1 Typical mechanical properties at room temperature, dry condition 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 41

42 Fortron PPS Carbon Fiber Composite Properties Thermo-Lite 4268P Physical Property Data Fiber Type E-Glass Resin Type PPS Fiber Weight % 68±3 Resin Weight % 32±3 Fiber Volume % 53±3 Resin Volume % 47±3 Fiber Areal Weight 260 g/m 2 Total Areal Weight 382 g/m 2 Density lb/in 3 (2.0 g/cm 3 ) Thickness/Ply (0.19 mm) Tape Width 12 (305 mm) Mechanical Property Data 1 Laminate Property Fiber Orientation Test Data Tensile Strength Ksi (MPa) (1,118) ± (135) (46) Tensile Modulus Msi (GPa) (44) ± (14.5) (13.8) Open Hole Tensile Strength Ksi (MPa) 0 / ±45 / (207) Open Hole Tensile Modulus Msi (GPa) 0 / ±45 / (18.6) Compression Strength Ksi (MPa) (1,111) Compression Modulus Msi (GPa) (41) Open Hole Compression Strength Ksi (MPa) 0 / ±45 / (304) Open Hole Compression Modulus Msi (GPa) 0 / ±45 / (23.5) In Plane Shear Modulus (Iosipescu) Ksi (MPa) (61) In Plane Shear Modulus (Iosipescu) Msi (GPa) (5.5) Flexural Strength Ksi (MPa) (1,201) Flexural Modulus Msi (GPa) (43) Shear Strength (4-point) Ksi (MPa) (63) 1 Typical mechanical / physical properties 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 42

43 Fortron PPS Carbon Fabric Composite Physical Property Data Physical/Thermal (nominal values) T300 5HS/pps with double sided Amcor foil Mass of fabric 8.26 oz/yd g/m 2 Mass of fabric + resin oz/yd g/m 2 Resin content by volume 50 % 50 % Resin content by weight 43 % 43 % Moisture pick up 0.1 % 0.1 % Ply thickness In 0.31 mm Specific gravity 96.7 lb/ft g/cm 3 Tg (DSC) (amorphous) 194 F 90 C Tg (DSC) (crystalline) 248 F 120 C TM 536 F 280 C High Quality prepreg made by film infusion of fabric Excellent wetout of fabric by resin Reproducible and uniform No shelf life * TenCate CETEX Data CETEX is a registered trademark of TenCate Advanced Composites, BV 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 43

44 Fortron PPS Carbon Fabric Composite Mechanical Property Data* Mechanical Properties 73 F (23 C)/50% RH 7781/PPS Tensile strength warp 49.3 ksi 340 MPa Tensile strength weft 48.3 ksi 333 MPa Tensile modulus warp 3.1 Msi 22 GPa Tensile modulus weft 2.9 Msi 20 GPa Compression strength warp 61.6 ksi 425 MPa Compression strength weft 42.8 ksi 295 MPa Compression modulus warp 3.7 Msi 26 GPa Compression modulus weft 3.5 Msi 24 GPa Flexural strength warp 74.2 ksi 511 MPa Flexural strength weft 56.6 ksi 390 MPa Flexural modulus warp 3.3 Msi 23 GPa Flexural modulus weft 2.9 Msi 20 GPa In plane shear strength 11.6 ksi 80 MPa In plane shear modulus ksi 3714 MPa Open hole tensile strength 23.0 ksi 158 MPa Open hole compression strength 26.5 ksi 183 MPa Compression after impact 24.8 ksi 171 MPa Bearing strength yield 46.1 ksi 318 MPa Bearing strength ultimate 74.8 ksi 516 MPa * TenCate CETEX Data 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 44

45 T300 3K Carbon Fabric/Fortron PPS Composite Property Data* C 23 C 80 C Tensile Strength Compressive Strength Flexural Strength In Plane Shear Open Hole Tensile Open Hole Compressive Compression After Impact Values are in ksi Warp direction data Average values - Tested per Mil-R-17 * TenCate CETEX Data Steady and Stable Across Use Temperature 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 45

46 T300 3K Carbon Fabric/ Fortron PPS Composite Property Data* * TenCate CETEX Data Tensile Modulus, msi Compressive Modulus, msi Values are in msi Warp direction data Average values - Tested per Mil-R-17 Flexural Modulus, msi -55 C 23 C 80 C In Plane Shear Modulus, msi Steady and Stable Across Use Temperature 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 46

47 Working Together in the Aviation Industry 2013 Celanese PPS-014 AM 10/13

48 Technology Validation Carbon/PPS: Fokker 50 Undercarriage Door Final step in a dedicated 10-year program Press-formed ribs and spars Welded assembly Qualified carbon / PPS material Certified by the Airworthiness Authorities Flown on a KLM aircraft for 3.5 years 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 48

49 Technology Breakthrough: Fixed Wing Leading Edge Airbus A /600 Welded structure Low weight and low cost monolithic design Strong partnering with Airbus UK and TenCate Technology is now state of the art current application Airbus A Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 49

50 Metal Substitution with Linear PPS Composite Resulted in 20 50% Lighter Components KB WP: 18m, 2.5 tons Main Ribs (L&R) Keel Beam Application Multi-technology concept Panels and spars Thermoset Prepreg lay-up TP ribs and angles Aluminum and titanium brackets 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 50

51 A330/340 Family: Common Aileron A318 A319 A320 A321 A A A A Parts per Airframe A A Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 51

52 Airbus A /600 Aileron Thermoplastic Composite Parts Edge Ribs Main Ribs Edge Rib Leading Edge Ribs, Angles & Panels 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 52

53 Airbus A /600 Thermoplastic Composite Components Part Description: Panel of the Pylon Forward Second Structure 22 per Aircraft Dimensions: Material: L = mm W = mm Thickness 2.8 mm Double-Curvature Shape PPS / Carbon Fiber Bronze Mesh Top-layer for EMI Shielding 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 53

54 Leading Edge Airbus A380 8 assemblies / wing Wing length: 26 meters 16 segments, 52-meter length 400 kg total weight 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 54

55 Weight Reduction The Vision Fortron PPS in Aircraft Interior 46% Lighter Seat Parts Due to Metal Substitution Aluminum Fortron 280 g 150 g Product innovations for Composites 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 55

56 Weight Reduction The Vision Linear PPS for Aircraft Interiors Fortron PPS is the prime candidate for several aircraft interior efforts Applications include seat frames, brackets, beams, ducts Lower cost vs. PEI and PEKK 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 56

57 240 CETEX Parts in Ailerons Common Aileron for A Family 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 57

58 Summary Fortron PPS is a demonstrated, producible, low-cost, highperformance thermoplastic for composite applications Aircraft interior and exterior applications Down hole applications Corrosion resistant environments High-temperature usage The low-cost, green alternative Industrial thermoplastics composites manufacturing is a demonstrated production process Proven success in aerospace Ticona technical personnel will work with you to meet your composites needs 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 58

59 Disclaimer This publication was printed on 1 October 2013 based on Celanese s present state of knowledge, and Celanese undertakes no obligation to update it. Because conditions of product use are outside Celanese s control, Celanese makes no warranties, express or implied, and assumes no liability in connection with any use of this information. Nothing herein is intended as a license to operate under or a recommendation to infringe any patents. Copyright 2013 Celanese or its affiliates. All rights reserved. Contact Information Americas 8040 Dixie Highway, Florence, KY USA Product Information Service t: t: Customer Service t: t: e: info-engineeredmaterials-am@celanese.com Europe Am Unisys-Park 1, Sulzbach, Germany Product Information Service t: +(00) t: +49-(0) e: info-engineeredmaterials-eu@celanese.com Asia 4560 Jinke Road, Zhang Jiang Hi Tech Park Shanghai PRC Customer Service t: f: e: info-engineeredmaterials-asia@celanese.com 2013 Celanese PPS-014 AM 10/13 Fortron PPS for Thermoplastic Composites 59

60 Thank you. For more information: celanese.com/engineered-materials 2013 Celanese PPS-014 AM 10/13

GUR PE-UHMW. Micropowder GUR Micropowders as Additives. Micropowder GUR Micropowders as Additives

GUR PE-UHMW. Micropowder GUR Micropowders as Additives. Micropowder GUR Micropowders as Additives GUR PE-UHMW Micropowder GUR Micropowders as Additives GUR is the trademark of Ultra-High Molecular Weight Polyethylene (PE-UHMW) products produced by Celanese. GUR Micropowders product line has an average

More information

A Comparison of the Environmental Attributes of Thermoplastic vs. Thermoset Composites

A Comparison of the Environmental Attributes of Thermoplastic vs. Thermoset Composites A Comparison of the Environmental Attributes of Thermoplastic vs. Thermoset Composites Michael Favaloro, Celanese 84 Dixie Highway, Florence, KY 4142 USA 1. Abstract The demand for composite materials

More information

Dream Weavers Vectra LCP For. The Fusion Of Performance Polymers And Textile Expertise. Technical Fibers

Dream Weavers Vectra LCP For. The Fusion Of Performance Polymers And Textile Expertise. Technical Fibers Dream Weavers Vectra LCP For The Fusion Of Performance Polymers And Textile Expertise Technical Fibers Vectra LCP engineering polymer is used by the industrial textile and fabric industry for fibers that

More information

PRODUCT DATA SHEET PRODUCT DESCRIPTION. Compressive Strength (0 ) ETW (1) ASTM D6641 176 ksi 1210 MPa

PRODUCT DATA SHEET PRODUCT DESCRIPTION. Compressive Strength (0 ) ETW (1) ASTM D6641 176 ksi 1210 MPa PRODUCT TYPE Polyetheretherketone (PEEK) Thermoplastic Resin System SERVICE TEMPERATURE Approximately 250 F (121 C) FEATURES Ambient temperature storage Flame retardant Low moisture absorption Good impact

More information

High-Performance Polymers for. Automotive E/E Systems SPECIALTY

High-Performance Polymers for. Automotive E/E Systems SPECIALTY High-Performance Polymers for Automotive E/E Systems SPECIALTY POLYMERS Get Connected with Solvay Solvay offers the industry s broadest selection of high-performance plastics for automotive electrical/electronic

More information

Product Data. HexPly 8552 Epoxy matrix (180 C/356 F curing matrix)

Product Data. HexPly 8552 Epoxy matrix (180 C/356 F curing matrix) HexPly 8552 Epoxy matrix (180 C/356 F curing matrix) Product Data Description HexPly 8552 is a high performance tough epoxy matrix for use in primary aerospace structures. It exhibits good impact resistance

More information

Physical Dry Conditioned Unit Test method

Physical Dry Conditioned Unit Test method Technical Data Sheet Ixef 1022 Ixef 1022 is a 50% glass-fiber reinforced, general purpose compound that exhibits very high strength and rigidity, outstanding surface gloss, and excellent creep resistance.

More information

Broad Base. Best Solutions. SIGRAFIL Continuous Carbon Fiber Tow

Broad Base. Best Solutions. SIGRAFIL Continuous Carbon Fiber Tow Broad Base. Best Solutions. COMPOSITEs Fibers and MATERIALS SIGRAFIL Continuous Carbon Fiber Tow 2 Carbon fibers and composites made by SGL Group. Q Comprehensive product range Q Integrated value chain

More information

Thermoplastic composites

Thermoplastic composites Thermoplastic composites Definition By definition, a thermoplastic is a material based on polymer (macromolecular compound) which can be shaped, in a liquid (viscous) state at a temperature either higher

More information

Carbon Fiber Composites Low Cost Materials & Manufacturing Options

Carbon Fiber Composites Low Cost Materials & Manufacturing Options Carbon Fiber Composites Low Cost Materials & Manufacturing Options George Husman Zoltek Companies, Inc. September 13, 2012 1 Carbon Fiber Markets All China Hexcel Formosa SGL Cytec AKSA Others 2011 Estimated

More information

Amodel AS-1133 HS. polyphthalamide. Technical Data Sheet

Amodel AS-1133 HS. polyphthalamide. Technical Data Sheet Technical Data Sheet Amodel AS-1133 HS Amodel AS-1133 HS is a 33% glass reinforced, heat stabilized (PPA) resin that provides excellent structural integrity in molded parts, even those with wall thicknesses

More information

HOSTAFORM C 9021 POM Unfilled

HOSTAFORM C 9021 POM Unfilled Description Chemical abbreviation according to ISO 1043-1: POM Molding compound ISO 9988- POM-K, M-GNR, 03-002 POM copolymer Standard-Injection molding type with high rigidity, hardness and toughness;

More information

CYCOM 2040 EPOXY PREPREG

CYCOM 2040 EPOXY PREPREG DESCRIPTION CYCOM 2040 is a very tough modified epoxy resin system with exceptional high temperature performance. It is suitable for highly stressed components exposed to elevated temperature environments

More information

Araldite LY 3505* / Hardeners XB 3403* / Hardener XB 3404-1* / Aradur 3405*

Araldite LY 3505* / Hardeners XB 3403* / Hardener XB 3404-1* / Aradur 3405* Advanced Materials Araldite * / Hardeners * / Hardener * / Aradur 3405* WARM CURING EPOXY SYSTEMS Araldite is an epoxy resin Hardeners, and Aradur 3405 are based on aliphatic polyamines APPLICATIONS PROPERTIES

More information

Redux Film Adhesives, Foaming Films, Primers and Liquid Shims. About HEXCEL

Redux Film Adhesives, Foaming Films, Primers and Liquid Shims. About HEXCEL About HEXCEL Hexcel is the largest US producer of carbon fibre; the world s largest weaver of structural fabrics; the number one producer of composite materials such as prepregs, film adhesives and honeycomb;

More information

HexWeb CR III Corrosion Resistant Specification Grade Aluminum Honeycomb

HexWeb CR III Corrosion Resistant Specification Grade Aluminum Honeycomb Corrosion Resistant Specification Grade Aluminum Honeycomb Description 5052 and 5056 expanded aerospace grade aluminum honeycomb materials are available in a wide selection of cell sizes and foil gauges.

More information

Foam Injection Molding:

Foam Injection Molding: Foam Injection Molding: Unique Process Solutions for Light Weighting Automotive Plastic Parts Steve Braig President & CEO Trexel, Inc. AGENDA Technology Overview > Chemical Foaming > Physical Foaming Foamed

More information

Composite Materials. Mary P. Shafer. Fabric Development, Inc. Quakertown, PA 18951

Composite Materials. Mary P. Shafer. Fabric Development, Inc. Quakertown, PA 18951 Composite Materials Mary P. Shafer Fabric Development, Inc. Quakertown, PA 18951 Composite Material Two inherently different materials that when combined together produce a material with properties that

More information

Welding of Plastics. Amit Mukund Joshi. (B.E Mechanical, A.M.I.Prod.E)

Welding of Plastics. Amit Mukund Joshi. (B.E Mechanical, A.M.I.Prod.E) Welding of Plastics Amit Mukund Joshi (B.E Mechanical, A.M.I.Prod.E) Introduction Mechanical fasteners, adhesives, and welding processes can all be employed to form joints between engineering plastics.

More information

TECHNICAL DATA SHEET

TECHNICAL DATA SHEET EPOXY - NG1001 Formulated Resin System for Pre-preg Process General information Description: TECHNICAL DATA SHEET EPOXY - NG1001 is a formulated epoxy based resin system for hot melt pre-preg and pressure

More information

Wear Resistant Thermoplastic Compounds

Wear Resistant Thermoplastic Compounds STRUCTURAL ELASTOMERS WEAR COLOR CONDUCTIVE FLAME RETARDANT FILM/SHEET Wear Resistant Thermoplastic Compounds Dr. Joel Bell Product Development Engineer RTP Company Agenda RTP Company Introduction Definitions

More information

Phosphoric Acid Anodized Aluminum Honeycomb

Phosphoric Acid Anodized Aluminum Honeycomb Phosphoric Acid Anodized Aluminum Honeycomb Description 02 and 06 expanded aerospace grade aluminum honeycomb materials are available in a wide selection of cell sizes and foil gauges. The HexWeb CR-PAA

More information

Aramid Fibre/Phenolic Honeycomb

Aramid Fibre/Phenolic Honeycomb Aramid Fibre/Phenolic Honeycomb Product Data Description HexWeb HRH-10 is manufactured from aramid fibre sheets. A thermosetting adhesive is used to bond these sheets at the nodes, and, after expanding

More information

DUPONT PERFORMANCE POLYMERS Joint Design: A Critical Factor in Strong Bonds GENERAL GUIDELINES FOR ULTRASONIC, VIBRATION AND SPIN WELDING

DUPONT PERFORMANCE POLYMERS Joint Design: A Critical Factor in Strong Bonds GENERAL GUIDELINES FOR ULTRASONIC, VIBRATION AND SPIN WELDING DUPONT PERFORMANCE POLYMERS Joint Design: A Critical Factor in Strong Bonds GENERAL GUIDELINES FOR ULTRASONIC, VIBRATION AND SPIN WELDING Introduction Welding techniques for assembling parts molded with

More information

Injection molding equipment

Injection molding equipment Injection Molding Process Injection molding equipment Classification of injection molding machines 1. The injection molding machine processing ability style clamping force(kn) theoretical injection volume(cm3)

More information

Matrix system with enhanced mechanical performance: new infusion system for wind energy applications enables lighter, longer, lower cost rotor blades

Matrix system with enhanced mechanical performance: new infusion system for wind energy applications enables lighter, longer, lower cost rotor blades White Paper Matrix system with enhanced mechanical performance: new infusion system for wind energy applications enables lighter, longer, lower cost rotor blades Malte Wichmann Momentive Specialty Chemicals

More information

DuPont Crastin. thermoplastic polyester resin PRODUCT AND PROPERTY GUIDE

DuPont Crastin. thermoplastic polyester resin PRODUCT AND PROPERTY GUIDE DuPont Crastin thermoplastic polyester resin PRODUCT AND PROPERTY GUIDE DuPont Crastin thermoplastic polyester resin DuPont Crastin PBT (polybutylene terephthalate) thermoplastic polyester offers exceptional

More information

MaxCell Technical Manual Design Parameters

MaxCell Technical Manual Design Parameters MaxCell Technical Manual Design Parameters Breaking Strength by Product Style, lbs Product Style Standard MaxCell Fire Resistant MaxCell Test Method 4 Cell 2,750 2,200 ASTM D 5 Bellcore 5 5.. Cell 2,50

More information

Broad Base. Best Solutions. SIGRAPREG Prepregs Made from Carbon, Glass, and Aramid Fibers

Broad Base. Best Solutions. SIGRAPREG Prepregs Made from Carbon, Glass, and Aramid Fibers Broad Base. Best Solutions. COMPOSITEs Fibers and MATERIALS SIGRAPREG Prepregs Made from Carbon, Glass, and Aramid Fibers 2 Carbon fibers and composites made by SGL Group. Q Comprehensive product range

More information

DuPont Automotive Performance Materials to Help Electrify Vehicles

DuPont Automotive Performance Materials to Help Electrify Vehicles DuPont Automotive Performance Materials to Help Electrify Vehicles Hitoshi Shioya Paul J Kane Segment Leader - Asia Pacific North America HV/EV market forecast Over 10% of Vehicle Production 2 CY2020 Estimated

More information

CHARACTERIZATION OF POLYMERS BY TMA. W.J. Sichina, National Marketing Manager

CHARACTERIZATION OF POLYMERS BY TMA. W.J. Sichina, National Marketing Manager PERKIN ELMER Polymers technical note CHARACTERIZATION OF POLYMERS BY W.J. Sichina, National Marketing Manager Thermomechanical analysis () is one of the important characterization techniques in the field

More information

CONTINUOUS FIBER COMPOSITE PART COST VS PRODUCTION VOLUME BY MANUFACTURING PROCESS AND MATERIAL

CONTINUOUS FIBER COMPOSITE PART COST VS PRODUCTION VOLUME BY MANUFACTURING PROCESS AND MATERIAL CONTINUOUS FIBER COMPOSITE PART COST VS PRODUCTION VOLUME BY MANUFACTURING PROCESS AND MATERIAL Dustin L. Dequine, Azure Composites, Inc. Christopher Rush (PhD), Galorath Incorporated December 17, 2014

More information

Araldite AV 170. Advanced Materials. One component epoxy adhesive. Structural Adhesives. Key properties. Description. Product data.

Araldite AV 170. Advanced Materials. One component epoxy adhesive. Structural Adhesives. Key properties. Description. Product data. Advanced Materials Araldite AV 170 Structural Adhesives Araldite AV 170 One component epoxy adhesive Key properties Cures at 140-180 C Heat resistant to 120 C Very good peel strength Good chemical resistance

More information

Determining the Right Molding Process for Part Design

Determining the Right Molding Process for Part Design Determining the Right Molding Process for Part Design How RIM Molding Advantages Compare with Traditional Production Technologies Page 2 Introduction This White Paper details the part production processes

More information

NAN YA NYLON 66 Engineering Plastics. Flame Retardant.High Toughness.Heat Resistant. Impact Resistant.Moldability.Low Warpage

NAN YA NYLON 66 Engineering Plastics. Flame Retardant.High Toughness.Heat Resistant. Impact Resistant.Moldability.Low Warpage NAN YA NYLON 66 Engineering Plastics Flame Retardant.High Toughness.Heat Resistant. Impact Resistant.Moldability.Low Warpage Introduction NAN YA FR-NYLON 66 has water absorption propertieslike other nylons.

More information

ROHACELL Triple F. Complex shaped PMI Foam Cores for highly efficient FRP Composite

ROHACELL Triple F. Complex shaped PMI Foam Cores for highly efficient FRP Composite Complex shaped PMI Foam Cores for highly efficient FRP Composite ROHACELL Triple F Sandwich Fabrication for low to - A Novel Particle Foam high volume applications SAMPE tesdr. Kay Brazil Conference 2015

More information

1. Injection Molding (Thermoplastics)

1. Injection Molding (Thermoplastics) 1. Injection Molding (Thermoplastics) l Molding: Injection (thermoplastics) INJECTION MOLDING of thermoplastics is the equivalent of pressure die casting of metals. Molten polymer is injected under high

More information

AUTOMATED FIBER PLACEMENT FOR INDUSTRIAL APPLICATIONS

AUTOMATED FIBER PLACEMENT FOR INDUSTRIAL APPLICATIONS RECENT DEVELOPMENTS CLIQUEZ POUR IN THE MODIFIER FIELD OF LE STYLE DU TITRE AUTOMATED FIBER PLACEMENT FOR INDUSTRIAL APPLICATIONS Clementine GALLET CEO Coriolis Composites Sept. 11th 2014, Munich TUM -

More information

PLASTIC/METAL HYBRID TECHNOLOGY. Innovative Design Solutions for Structural Performance with Weight and Cost Reduction

PLASTIC/METAL HYBRID TECHNOLOGY. Innovative Design Solutions for Structural Performance with Weight and Cost Reduction PLASTIC/METAL HYBRID TECHNOLOGY Innovative Design Solutions for Structural Performance with Weight and Cost Reduction LANXESS Corporation Unites Plastic and Metal to Help Manufacturers Create Products

More information

Introduction to SkyPURA

Introduction to SkyPURA distribuito in Italia da: FERRO-PLAST SRL VIA GRANDI, 25 20090 VIMODRONE, MI Tel. +39 02 27409415 Fax +39 02 27409420 www.ferroplast.com info@ferroplast.com Introduction to SkyPURA 2015. Agenda [Session

More information

Green Thread Product Data

Green Thread Product Data Green Thread Product Data Applications Dilute Acids Caustics Produced Water Industrial Waste Hot Water Condensate Return Materials and Construction All pipe manufactured by filament winding process using

More information

FM 300-2 FILM ADHESIVE

FM 300-2 FILM ADHESIVE FM 3002 FILM ADHESIVE DESCRIPTION FM 3002 film adhesive is a cure version of Cytec Engineered Materials widely used FM 300 film adhesive. It delivers the same superior high temperature performance, toughness

More information

Fundamentals of Design for Plastic Injection Molding. Kelly Bramble

Fundamentals of Design for Plastic Injection Molding. Kelly Bramble Fundamentals of Design for Plastic Injection Molding Kelly Bramble 1 Fundamentals of Design for Plastic Injection Molding Copyright, Engineers Edge, LLC www.engineersedge.com All rights reserved. No part

More information

CARBON/DYNEEMA INTRALAMINAR HYBRIDS: NEW STRATEGY TO INCREASE IMPACT RESISTANCE OR DECREASE MASS OF CARBON FIBER COMPOSITES

CARBON/DYNEEMA INTRALAMINAR HYBRIDS: NEW STRATEGY TO INCREASE IMPACT RESISTANCE OR DECREASE MASS OF CARBON FIBER COMPOSITES 26 TH INTERNATIONAL CONGRESS OF THE AERONAUTICAL SCIENCES CARBON/DYNEEMA INTRALAMINAR HYBRIDS: NEW STRATEGY TO INCREASE IMPACT RESISTANCE OR DECREASE MASS OF CARBON FIBER COMPOSITES J. G. H. Bouwmeester*,

More information

High performance thermoforming materials from Penn Fibre Plastics, Inc

High performance thermoforming materials from Penn Fibre Plastics, Inc High performance thermoforming materials from Penn Fibre Plastics, Inc The material performance pyramid shown in figure 1 is probably one of the most widely used figures in the plastics industry. While

More information

Naue GmbH&Co.KG. Quality Control and. Quality Assurance. Manual. For Geomembranes

Naue GmbH&Co.KG. Quality Control and. Quality Assurance. Manual. For Geomembranes Naue GmbH&Co.KG Quality Control and Quality Assurance Manual For Geomembranes July 2004 V.O TABLE OF CONTENTS 1. Introduction 2. Quality Assurance and Control 2.1 General 2.2 Quality management acc. to

More information

DuPont Packaging & Industrial Polymers

DuPont Packaging & Industrial Polymers DuPont Packaging & Industrial Polymers DuPont Biomax Thermal 300 Biomax Thermal Resins Product Data Sheet Description Product Description Biomax Thermal 300 is an ethylene copolymer with a nucleating agent

More information

North American Stainless

North American Stainless Introduction: North American Stainless Flat Products Stainless Steel Grade Sheet 309S (S30908)/ EN1.4833 SS309 is a highly alloyed austenitic stainless steel used for its excellent oxidation resistance,

More information

Introduction of New Large Tow Carbon Fiber Products and PCM* Technology. * Prepreg Compression Molding

Introduction of New Large Tow Carbon Fiber Products and PCM* Technology. * Prepreg Compression Molding Introduction of New Large Tow Carbon Fiber Products and PCM* Technology * Prepreg Compression Molding Mitsubishi Rayon Carbon Fiber Business for Industrial applications MCHC Group Organization Chemical

More information

3 Scotch-Weld TM. Structural Adhesive Films AF 6 AF 10 AF 13. Technical Data July, 2001

3 Scotch-Weld TM. Structural Adhesive Films AF 6 AF 10 AF 13. Technical Data July, 2001 3 Scotch-Weld TM Technical Data July, 2001 Introduction 3M Scotch-Weld AF 6, AF 10, AF 13 are unsupported, thermosetting adhesives in film form developed for the structural bonding of metals. These products

More information

How To Test A Base Axe

How To Test A Base Axe Scotch-Weld DP760 Product Data Sheet Updated : February 2009 Supersedes: June 2001 Product Description DP760 epoxy adhesive is a non-sag, two-part room temperature curing adhesive designed for use when

More information

REPAIR CONCEPT SUPPORTED BY LASER REMOVAL AND INDUCTIVE HEATING

REPAIR CONCEPT SUPPORTED BY LASER REMOVAL AND INDUCTIVE HEATING 28 TH INTERNATIONAL CONGRESS OF THE AERONAUTICAL SCIENCES REPAIR CONCEPT SUPPORTED BY LASER REMOVAL AND INDUCTIVE HEATING Markus Kaden*, Rüdiger Keck* *German Aerospace Center markus.kaden@dlr.de;ruediger.keck@dlr.de

More information

Scotch-Weld TM. Epoxy Adhesive 1838 B/A Green 1838 B/A Tan 1838-L B/A Translucent. Technical Data February, 2016. Product Description

Scotch-Weld TM. Epoxy Adhesive 1838 B/A Green 1838 B/A Tan 1838-L B/A Translucent. Technical Data February, 2016. Product Description 3 Scotch-Weld TM 1838 1838 1838-L Technical Data February, 2016 Description 3M TM Scotch-Weld TM s 1838 and are controlled flow products; Scotch-Weld 1838-L is flowable. These epoxy adhesives are two-part,

More information

Derakane epoxy vinyl ester resins: The Evolution of Corrosion Resistant FRP

Derakane epoxy vinyl ester resins: The Evolution of Corrosion Resistant FRP A Brief History on Corrosion Derakane epoxy vinyl ester resins: The Evolution of Corrosion Resistant FRP Corrosion in industrial processes has always threatened pipes, ducting, process equipment, scrubbers

More information

Series 4000 Fiberglass Pipe and Fittings

Series 4000 Fiberglass Pipe and Fittings Series 4000 Fiberglass Pipe and Fittings for corrosive industrial service Uses and applications Listings Performance Acid drains Chemical process piping Corrosive slurries Food processing Geothermal Nonoxidizing

More information

Technical Data Sheet February 2014

Technical Data Sheet February 2014 Scotch-Weld Technical Data Sheet February 2014 Product Description s are high performance, two-part acrylic adhesives that offer excellent shear, peel, and impact performance. These toughened products

More information

INNOVATIVE PLASTICS HIGH & LOW SHEAR RATE RHEOLOGY

INNOVATIVE PLASTICS HIGH & LOW SHEAR RATE RHEOLOGY INNOVATIVE PLASTICS HIGH & LOW SHEAR RATE RHEOLOGY A SABIC COMPANY Innovative Plastics is a strategic business unit of SABIC. Founded in 1976, SABIC is today the first public, global multinational enterprise

More information

Metal Injection Molding (MIM) of components made of Titanium and its alloys

Metal Injection Molding (MIM) of components made of Titanium and its alloys Metal Injection Molding (MIM) of components made of Titanium and its alloys 1 Presentation content Introduction to Metal Injection Molding (MIM) Technology - explaination Products - examples Company brief

More information

Material data sheet. EOS StainlessSteel GP1 for EOSINT M 270. Description, application

Material data sheet. EOS StainlessSteel GP1 for EOSINT M 270. Description, application EOS StainlessSteel GP1 for EOSINT M 270 A number of different materials are available for use with EOSINT M systems, offering a broad range of e-manufacturing applications. EOS StainlessSteel GP1 is a

More information

4 Thermomechanical Analysis (TMA)

4 Thermomechanical Analysis (TMA) 172 4 Thermomechanical Analysis 4 Thermomechanical Analysis (TMA) 4.1 Principles of TMA 4.1.1 Introduction A dilatometer is used to determine the linear thermal expansion of a solid as a function of temperature.

More information

Lightweighting Custom enewsletter

Lightweighting Custom enewsletter MuCell Injection Molding: Unique Process Solutions for Light Weighting Plastic Parts MuCell Injection Molding Brent Strawbridge, Vice President Sales Lightweighting Custom enewsletter AGENDA Technology

More information

PRO-VAC 150-LG-75 VACUUM BAGGING FILM For low temperature cure up to 120 C

PRO-VAC 150-LG-75 VACUUM BAGGING FILM For low temperature cure up to 120 C PRO-VAC 150-LG-75 VACUUM BAGGING FILM For low temperature cure up to 120 C A tough, puncture resistant co-extrusion of polyolefin and nylon based resins which are designed for use in the production of

More information

Section 1 General Information... 4. Description... 4 Properties and Characteristics... 4 Processing... 5 Applications... 5

Section 1 General Information... 4. Description... 4 Properties and Characteristics... 4 Processing... 5 Applications... 5 Table of Contents Section 1 General Information......................................... 4 Description........................................................................ 4 Properties and Characteristics........................................................

More information

Pierre Marchand, product director, speciality product Meeting NEI-NRC March 14th 2013

Pierre Marchand, product director, speciality product Meeting NEI-NRC March 14th 2013 Pierre Marchand, product director, speciality product Meeting NEI-NRC March 14th 2013 Agenda Dubuc works: location and overview MMC fabrication process at Rio Tinto Alcan Boralcan product caracteristics

More information

Scotch-Weld TM. DP410 Off-White. Product Data Sheet. Product Description. Key Features Rapid cure at room temperature; cure rate may be accelerated

Scotch-Weld TM. DP410 Off-White. Product Data Sheet. Product Description. Key Features Rapid cure at room temperature; cure rate may be accelerated Scotch-Weld TM Product Data Sheet DP410 Off-White Supersedes: October 2001 Product Description DP410 epoxy adhesive is a low flow, two-part epoxy based structural adhesive. It is designed for use where

More information

SECTION 08 5656 GUARDA SECURITY WINDOW SCREENS

SECTION 08 5656 GUARDA SECURITY WINDOW SCREENS Page 1 of 5 SECTION 08 5656 GUARDA SECURITY WINDOW SCREENS Guarda Security Window Screens in this specification are appropriate for use in windows, storefronts, curtain walls, vents, and any other applications

More information

A Guide to Thermoform Processing of Polypropylene. Introduction

A Guide to Thermoform Processing of Polypropylene. Introduction A Guide to Thermoform Processing of Polypropylene Introduction Thermoforming is the process of heating plastic sheet to a pliable state and forming it into shape. Thermoforming offers processing advantages

More information

EOSINT P and FORMIGA P materials for plastic laser-sintering systems

EOSINT P and FORMIGA P materials for plastic laser-sintering systems EOSINT P and FORMIGA P materials for plastic laser-sintering systems Contents Pages Material data overview ALUMIDE CarbonMide PA 2200/2201 PA 2210 FR PA 3200 GF PEEK HP3 PrimeCast 101 PrimePart DC 3 6

More information

GENERAL PROPERTIES //////////////////////////////////////////////////////

GENERAL PROPERTIES ////////////////////////////////////////////////////// ALLOY 625 DATA SHEET //// Alloy 625 (UNS designation N06625) is a nickel-chromium-molybdenum alloy possessing excellent resistance to oxidation and corrosion over a broad range of corrosive conditions,

More information

Alenia Experiences on Composite Structures Repairs Benedetto Gambino

Alenia Experiences on Composite Structures Repairs Benedetto Gambino Alenia Experiences on Composite Structures Repairs Benedetto Gambino Amsterdam, 10 May 2007 ALENIA OVERVIEW CFRP roadmap - Wing mouv. Parts -Empennage mouv. parts (H/C sandwich and full depth) -Vertical

More information

High-Tech Plastics for Lightweight Solutions

High-Tech Plastics for Lightweight Solutions High-Tech Plastics for Lightweight Solutions Julian Haspel, High Performance Materials, Global Application Development Mobility Days Prague, November 22nd 2012 Agenda Plastic / metal hybrid technology

More information

Development of an innovative bio-based structural adhesive

Development of an innovative bio-based structural adhesive Development of an innovative bio-based structural adhesive Blanca Palomo, R&D Engineer blanca.palomo@rescoll.fr RESCOLL Independent research company located in Pessac (33) specialized in technologic innovation

More information

3M Dual Lock Reclosable Fastener

3M Dual Lock Reclosable Fastener 3 Dual Lock Reclosable Fasteners SJ3550CF (Type 250) SJ3551CF(Type 400) SJ3552CF(Type 170) Dual Lock Reclosable Fastener Black with a clear acrylic adhesive Product Information February, 2007 Product Description

More information

3M Electrically Conductive Adhesive Transfer Tape 9703

3M Electrically Conductive Adhesive Transfer Tape 9703 Technical Data April 2011 M Electrically Conductive Adhesive Transfer Tape 970 Product Description M Electrically Conductive Adhesive Transfer Tape 970 is a pressure sensitive adhesive (PSA) transfer tape

More information

3M Thermal Bonding Film AF42

3M Thermal Bonding Film AF42 Technical Data August 2015 3M Thermal Bonding Film AF42 Product Description 3M Thermal Bonding Film AF42 is an epoxy, thermoset film adhesive developed for structural bonding of metal, glass and other

More information

Worldwide tank building applications using PP-Sheets: The effect of Foaming on properties

Worldwide tank building applications using PP-Sheets: The effect of Foaming on properties Worldwide tank building applications using PP-Sheets: The effect of Foaming on properties Marcus Hoffmann 1, Dominic Müller 1, Marco Stallmann 1, Matt Curtis 2 1 Simona AG Teichweg 16, 55606 Kirn, Germany

More information

EXPANDED POLYSTYRENE (EPS) INSULATION BOARD SPECIFICATIONS

EXPANDED POLYSTYRENE (EPS) INSULATION BOARD SPECIFICATIONS EXPANDED POLYSTYRENE (EPS) INSULATION BOARD SPECIFICATIONS 1. SCOPE 1.1 This specification covers the type, physical properties and dimensions of Expanded Polystyrene Insulation Board intended for use

More information

Scotch-Weld TM. Acrylic Adhesives. DP8405NS Green. Product Data Sheet. Date: March 2014 Supersedes: August 2013

Scotch-Weld TM. Acrylic Adhesives. DP8405NS Green. Product Data Sheet. Date: March 2014 Supersedes: August 2013 Scotch-Weld TM Product Data Sheet Acrylic Adhesives Date: Supersedes: August 2013 Product Description 3M TM Scotch-Weld Acrylic Adhesives are high performance, twopart acrylic adhesives that offer good

More information

CHARACTERIZATION OF HIGH PRESSURE RTM PROCESSES FOR MANUFACTURING OF HIGH PERFORMANCE COMPOSITES

CHARACTERIZATION OF HIGH PRESSURE RTM PROCESSES FOR MANUFACTURING OF HIGH PERFORMANCE COMPOSITES CHARACTERIZATION OF HIGH PRESSURE RTM PROCESSES FOR MANUFACTURING OF HIGH PERFORMANCE COMPOSITES R. Chaudhari 1*, M. Karcher 1, P. Elsner 1, F. Henning 1 1 Fraunhofer Institute for Chemical Technology,

More information

Solid shape molding is not desired in injection molding due to following reasons.

Solid shape molding is not desired in injection molding due to following reasons. PLASTICS PART DESIGN and MOULDABILITY Injection molding is popular manufacturing method because of its high-speed production capability. Performance of plastics part is limited by its properties which

More information

PRODUCT DEVELOPMENT FOR OUT- OF-AUTOCLAVE (OOA) MANUFACTURE OF AEROSPACE STRUCTURES

PRODUCT DEVELOPMENT FOR OUT- OF-AUTOCLAVE (OOA) MANUFACTURE OF AEROSPACE STRUCTURES PRODUCT DEVELOPMENT FOR OUT- OF-AUTOCLAVE (OOA) MANUFACTURE OF AEROSPACE STRUCTURES Steve Mortimer, Matthew J. Smith Hexcel Duxford, Cambridgeshire, UK Elizabeth Olk Hexcel Dublin, California, USA Overview

More information

North American Stainless

North American Stainless North American Stainless Flat Products Stainless Steel Grade Sheet 310S (S31008)/ EN 1.4845 Introduction: SS310 is a highly alloyed austenitic stainless steel designed for elevated-temperature service.

More information

What is a mold? Casting. Die casting. Injection Molding Machine. Injection Molding. 2.008 Design & Manufacturing II. Spring 2004

What is a mold? Casting. Die casting. Injection Molding Machine. Injection Molding. 2.008 Design & Manufacturing II. Spring 2004 2.008 Design & Manufacturing II What is a mold? From Webster: a cavity in which a substance is shaped: as (1) : a matrix for casting metal (2) : a form in which food is given a decorative shape Spring

More information

Text References are to Manufacturing Engineering and Technology, Kalpakjian & Schmid, 6/e, 2010

Text References are to Manufacturing Engineering and Technology, Kalpakjian & Schmid, 6/e, 2010 ENGI 3941 Production Technology Problem Set #3 Suggested s Text References are to Manufacturing Engineering and Technology, Kalpakjian & Schmid, 6/e, 2010 Chapter 16: Sheet-Metal Forming Processes 1. Text

More information

3M Ionic Liquid Antistat FC-4400

3M Ionic Liquid Antistat FC-4400 Technical Data September 14 3M Ionic Liquid Antistat FC-40 Introduction 3M Ionic Liquid Antistat FC-40 is a high purity antistatic additive compatible with a variety of high performance polymer systems,

More information

Chung-Hae PARK, Mylène DELEGLISE-LAGARDERE, Patricia KRAWCZAK Mines Douai, TPCIM. Institut Mines-Télécom

Chung-Hae PARK, Mylène DELEGLISE-LAGARDERE, Patricia KRAWCZAK Mines Douai, TPCIM. Institut Mines-Télécom Modélisation et Simulation de la Fabrication des Matériaux Composites à Matrices Thermodurcissable ou Thermoplastique en Conditions Sévères de Mise en Œuvre et Mise en Forme Chung-Hae PARK, Mylène DELEGLISE-LAGARDERE,

More information

RRIM DESIGN MANUAL ADDENDUM FOR EXTERIOR BODY PANELS

RRIM DESIGN MANUAL ADDENDUM FOR EXTERIOR BODY PANELS RRIM DESIGN MANUAL ADDENDUM FOR EXTERIOR BODY PANELS Published by the Automotive Composites Alliance (ACA), formerly the SMC Automotive Alliance. 2004 by Automotive Composites Alliance Published: June,

More information

ENGINEERING SPECIFICATION PULTRUDED DYNARAIL FIBERGLASS LADDER & LADDER CAGES

ENGINEERING SPECIFICATION PULTRUDED DYNARAIL FIBERGLASS LADDER & LADDER CAGES ENGINEERING SPECIFICATION PULTRUDED DYNARAIL FIBERGLASS LADDER & LADDER CAGES PART 1 - GENERAL 1.1 SCOPE OF WORK SECTION 06610 FIBERGLASS REINFORCED PLASTICS (FRP) FABRICATIONS PULTRUDED SQUARE TUBE LADDER

More information

3M Scotch-Weld EPX Two-component structural adhesives and applicator guns

3M Scotch-Weld EPX Two-component structural adhesives and applicator guns M Scotch-Weld EPX Two-component structural adhesives and applicator guns Innovation What is a structural adhesive? M s high-strength structural adhesives are fundamentally load-bearing formulations. Bond

More information

COMPOSITE MATERIALS. Asst. Prof. Dr. Ayşe KALEMTAŞ

COMPOSITE MATERIALS. Asst. Prof. Dr. Ayşe KALEMTAŞ COMPOSITE MATERIALS Office Hours: Tuesday, 16:30-17:30 akalemtas@mu.edu.tr, akalemtas@gmail.com Phone: +90 252 211 19 17 Metallurgical and Materials Engineering Department CONTENT Composite Materials Metal

More information

CLICKBOND FASTENER OVERVIEW:

CLICKBOND FASTENER OVERVIEW: Infastech Pty Ltd A.B.N. 98 000 482 986 A.C.N. 000 482 986 891 Wellington Road, Rowville, Victoria, 3178 Telephone: (03) 9765 6400 Fax (03) 9765 6444 CLICKBOND FASTENER OVERVIEW: The CLICKBOND fastening

More information

MICRO PLASTICS MOLDED NYLON 6/6 FASTENERS MECHANICAL TEST DATA - UNC - UNF SECTION

MICRO PLASTICS MOLDED NYLON 6/6 FASTENERS MECHANICAL TEST DATA - UNC - UNF SECTION MICRO PLASTICS MOLDED NYLON 6/6 FASTENERS MECHANICAL TEST DATA - UNC - UNF Nylon 6/6 meets MIL-M20693B "A" Type 1, LP410A, and ASTM D789-66 Type 1, GDE 2 All test performed per ASTM specifications. Parts

More information

Composite Design Fundamentals. David Richardson

Composite Design Fundamentals. David Richardson Composite Design Fundamentals David Richardson Contents A review of the fundamental characteristics of composites Stiffness and Strength Anisotropic Role of fibre, matrix and interface Composite failure

More information

Two component epoxy paste adhesive

Two component epoxy paste adhesive Advanced Materials Araldite 2015 Structural Adhesives TECHNICAL DATA SHEET Araldite 2015 Two component epoxy paste adhesive Key properties Toughened paste Ideal for bonding GRP, SMC and dissimilar substrates

More information

PEEK tm. A Practical Design Guide For Injection Molded Components. www.performanceplastics.com. 4435 Brownway Avenue Cincinnati, OH 45209 513.321.

PEEK tm. A Practical Design Guide For Injection Molded Components. www.performanceplastics.com. 4435 Brownway Avenue Cincinnati, OH 45209 513.321. PEEK tm A Practical Design Guide For Injection Molded Components www.performanceplastics.com 4435 Brownway Avenue Cincinnati, OH 45209 513.321.8404 Warranty Disclaimer No information supplied by Performance

More information

How To Make A Microprocessor Based Microprocessor From A Microchip

How To Make A Microprocessor Based Microprocessor From A Microchip 1 ACMPSGQ42014_v5.indd 1 Custom Materials RT/duroid, TMM, XT/duroid, ULTRALAM High Frequency Laminates Dielectric Constant, er @ 10 GHz Process (1) Design (11) Dissipation (1) Factor TAN d @ 10 GHz Thermal

More information

A NEW GENERATION OF FLAME RETARDED POLYAMIDES BASED ON PHOSPHINATES

A NEW GENERATION OF FLAME RETARDED POLYAMIDES BASED ON PHOSPHINATES A NEW GENERATION OF FLAME RETARDED POLYAMIDES BASED ON PHOSPHINATES S. Hörold, B. Naß, O. Schacker and W. Wanzke Clariant GmbH, Division Pigments & Additives, BU Plastic Industries, Development Flame Retardants,

More information

3 Nextel Textiles. Ceramic fiber products for outerspace applications.

3 Nextel Textiles. Ceramic fiber products for outerspace applications. 3 Nextel Textiles Ceramic fiber products for outerspace applications. Physical Properties 3M Nextel Fabrics, Tapes, and Sleevings are designed to meet the toughest thermal, mechanical and electrical performance

More information

Profiles in stock Standard catalogue. Discover the possibilities with aluminium profiles from Sapa

Profiles in stock Standard catalogue. Discover the possibilities with aluminium profiles from Sapa Profiles in stock Standard catalogue Discover the possibilities with aluminium from Sapa You can create your own profile or you can choose from a wide selection of standard. Delivery: 1 2 weeks for standard

More information

more than you expect Threadlockers, sealants and adhesives

more than you expect Threadlockers, sealants and adhesives Threadlockers, sealants and adhesives Threadlockers and thread sealants The threadlockers are used to prevent loosening in a joint. At the same time the cured adhesive keeps moisture and, for example corrosive

More information