WW OPS-01 Consistent and Flexible Batch Execution with Wonderware InBatch

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2 WW OPS-01 Consistent and Flexible Batch Execution with Wonderware InBatch Dirk Kozian Product Manager / #SoftwareRevolution /InvensysVideos /Wonderware Michael Schwarz /company/wonderware Product Marketing 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.

3 What is Wonderware InBatch? InBatch is control system independent Batch Management Software, designed to effectively Model and Automate Batch Processes Successfully used, globally for nearly two decades: installations globally Verticals: Pharmaceutical, Life Science, Healthcare, Chemical, Petrochemical, Food & Beverage, Construction materials etc. Long term domain expertise in Ecosystem and Employees Used with all major PLC brands and Foxboro I/A Series DCS Area of continuous Investment and Industry Standard Support Slide 3

4 Wonderware InBatch Strengths InBatch software excels at automating the simplest to the most complex batch processes or when demanding high flexibility in recipe creation and modification. Empowers Process engineers to rapidly implement recipe changes or new product recipes Maximizes production throughput through its multi-stream, multi-product batch execution and automation capabilities Reduces compliance cost with a comprehensive electronic batch record, material genealogy, security system event trail and large set of reports Slide 4

5 What is Wonderware InBatch? InBatch is Flexible Batch Management Software Designed to Model and Automate Batch Processes Model-based - Easy recipe creation - Consistent with ISA-88 Beyond ISA-88 - Connection & Transfer Management Recipe import/export/version history using Comprehensive production history - Electronic Batch Record and Material genealogy, Web-based reports Scalable System Architecture single node to large systems, integration to Wonderware System Platform Efficient Batch supervision and governance including standard operating procedures for manual ops Security options and FDA CFR21 Part11 compliance Built-in Hot Redundancy concepts Supports Virtualization with High Availability and Disaster Recovery Slide 5

6 Flexibility gained by managing the complexity Process Model The Plant contains People, Equipment & Materials The Process Model defines Equipment Resources Capabilities Relationships to other Equipment Resources The Recipe combines Header Equipment Formula Procedure How to get the most out of the Plant? Slide 6

7 Batch Management Recipe Management Batch Management Systems are traditionally composed of two subparts: One assuring the creation and configuration of the recipes, and; Batch Execution Management Batch Management Slide 7 The other assuring the execution of the recipes, i.e., driving the equipment to make a product according to a production order.

8 Enhancing the ISA-88 Model to enhance flexibility through recipe modeling ISA- 88 Modeling InBatch Model Extension Units Connections Processes Transfers Process Phases Transfer Phases Process Parameters Transfer Parameters Slide 8

9 Increases the ISA88 based graphic recipe modeling and execution Connections and Operation/actions of connections (Transfer phases) following the ISA88 model enable out of the box capabilities in the Recipe editor and Batch execution logic Benefits: Easier Recipe modeling with single transfer phases in recipe with options for automatic or operator connection/target selection (incl. source/target validation) Connections are allocated and used for arbitration in Batch scheduling to optimize concurrent Batch management Full detailed material tracking and reporting out of the box Slide 9

10 Describing the Process: Using the Recipe Editor Slide 10

11 Batch Management Recipe Management Batch Management Systems are traditionally composed of two subparts: One assuring the creation and configuration of the recipes, and; Batch Execution Management Batch Management Slide 11 The other assuring the execution of the recipes, i.e., driving the equipment to make a product according to a production order.

12 Batch Scheduling When the batch size entered is greater than the defined maximum batch size of the recipe, the Batch Scheduler opens a dialog box to confirm the splitting into multiple batches. Slide 12

13 Batch Execution and Supervision InBatch directs and supervises the batch processing. Based on the recipe procedure, InBatch validates and activates phases to run after parameter download. InBatch also interfaces with the batch displays enabling interaction on the batches running in the system. Slide 13

14 Batch History and Reporting InBatch records all batch execution related information into a MS SQL Server database (MS SQL 2102 supported and included) and includes store & forward for uninterrupted batch records. InBatch leverages Wonderware Information Server (included) with 26 Batch execution related (SSRS*) reports published. *MS SQL Server Reporting Services Slide 14

15 InBatch Recipe Compare Capabilities Slide 15

16 InBatch Flexible Architecture Scalable from Single node to multi (redundant) Server/multi Client Standalone or integrated in Wonderware System Platform Control System independent via state interface and DA servers Different levels of security (standalone or integrated) and electronic signature to fulfill 21CFR Part 11 requirements Open Batch History database (MS SQL Server) and ArchestrA Reports (SSRS based) via Wonderware Information (Web) Server API s for advanced or custom recipe management or automation Slide 16

17 InBatch System Architectures without Wonderware System Platform InBatch Server(s) Redundant InBatch Server(s) PLC I/A Series DCS Slide 17 InBatch Historian & Web Reports Batch DEV/RT Clients Reporting Clients

18 InBatch, Batch management integrated with your Control System of choice Flexible and powerful batch management capabilities Phase 1 Phase 2 Phase n Slide 18 Phases are modeled within the Control System, coordinated by InBatch

19 InBatch, Batch management integrated with your Wonderware System Platform Flexible and powerful batch management capabilities Phase 1 Phase 2 Phase n Slide 19 Phases are modeled within the Control System, coordinated by InBatch

20 InBatch, Batch management integrated with your Wonderware System Platform Phase 1 Phase 2 Phase n Slide 20

21 InBatch, Batch management integrated with your Wonderware System Platform Phase 1 Phase 2 Phase n Slide 21

22 InBatch, Batch management integrated with your Wonderware System Platform Phase 21 Phase 22 Phase n Filling Packaging Any Process Phase 1 Phase 2 Phase n Slide 22 Software Phases within System Platform coordinated by InBatch

23 InBatch, Batch management integrated with your Wonderware System Platform Phase 21 Phase 22 Phase n Phase 1 Phase 2 Phase n Slide 23

24 InBatch Events during Batch execution Equipment Allocated Unit Proc. Run Material Input Start Abort Done Unit Proc. Done Equipment Released Operation Done Phase Run Phase Done Slide 24

25 InBatch, Batch management integrated with your Wonderware System Platform Phase 21 Phase 22 Phase n Phase 1 Phase 2 Phase n Slide 25

26 Wonderware Software The Portfolio Your Enterprise Systems Enterprise Integration Application Production & Performance Mgt. Applications SmartGlance Common Platform, Model based, Modular Deployment, Comprehensive Offering Your Manufacturing Processes here Slide 26

27 InBatch Value - Proposition & Benefits InBatch provides unmatched capabilities: Batch execution management for multiple batches at the same time Equipment and connection arbitration, allocation and release Comprehensive electronic batch record (EBR) and reporting capabilities out of the box Facilitates 21CFR Part 11 compliance InBatch provides flexibility and production tracking Recipe procedure changes Material formulation changes Complete material genealogy - US and EU standards, IFS, Bio-terrorism InBatch & Wonderware System Platform a unique and unified Manufacturing Solution Slide 27

28 InBatch Roadmap Soon: InBatch 2012 R2 SP1 Scope: Fixes and maintenance for InBatch 2012 R2 Planned delivery: 1st half of 2014 Next: InBatch 20XX Scope: SPECs and BOM from external systems (e.g. Wonderware MES) Slide 28

29 Recipe Management & Execution Strategy Wonderware MES Software Recipe Manager Professional = Wonderware Recipe Manager Professional NEW Formula Management Procedure Management Parameter DownloadWonderware InBatch Recipe Execution Software Electronic Batch Record Standalone (OPC UA to controller) Integrated with System Platform Integrated with Wonderware MES Come and see us: WW OPS-2 Recipe Manager Professional for Process and Hybrid Industries Slide 29

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