Partner for automation Battery manufacturing

Transcription

1 Partner for automation Battery manufacturing

2 Your objective: cost-effective implementation of ultramodern production systems Our solution: efficient and reliable automated solutions with electric and pneumatic equipment Regardless of which of the various production processes you focus on, you ll undoubtedly come across Festo. In the form of intelligent solutions that offer far more than just components and sub-systems: by means of precisely targeted support and services which, for example, lastingly increase the productivity and availability of your systems. This process know-how makes us your ideal partner. Judge for yourself. Engineering Consulting Design tools Electronic catalogue Procurement/logistics Festo online shop 24-hour delivery service Logistics optimisation service PrePack Installation and commissioning Ready-to-install solutions Commissioning of axis systems Compressed air consumption analysis Operation Energy saving service Modular service contracts Compressed air quality analysis Spare parts catalogue Repair service Provided consistently: comprehensive support The service and support philosophy of Festo is based on a continuous analysis of the value creation chain for different types of customers. Festo has built on this to develop a sophisticated portfolio that supports you along your entire value added chain.

3 Dry room? Copper-free? No problem! Festo offers modified products for especially sensitive production areas such as cleanrooms and dry rooms. As well as for production which has to be free of certain materials such as copper, or where static discharging needs to be avoided. What are your conditions of use? We would be happy to assist you with any necessary clarification and work out a solution together with you. Your partner for safety Machines have to be designed in a way that protects people, animals, property and the environment from harm. The objective is to prevent physical damage of any type. Using safety-relevant pneumatic and electric components from Festo provides you with the security of implementing safety measures in compliance with the EC Machinery Directive. Know what s going to happen in advance: condition monitoring Ever increasing cost pressure demands shorter cycle times and greater system availability with optimised energy efficiency. System monitoring and preventive maintenance offer the means for dealing with these challenges even from great distances. You ll find the solutions at Festo. Save energy! Optimise your energy consumption and determine potential compressed air savings for your system with Energy Saving Services from Festo. You can reduce your costs by up to 60% in this way even after commissioning. Efficient from the very beginning: sizing software Potential energy savings can be exploited and oversizing can be avoided during the system design phase: our software tools for electric and pneumatic drive systems can accelerate your return on investment. At the same time, components and drive systems are ideally matched to your application.

4 Manufacturing the electrode Mixing Coating Drying Kaladern Calendering Coating the electrodes After the coating compound has been mixed, the electrode is coated. The compound it then dried and reduced by means of several rollers, until the required thickness is obtained. Festo solutions Proportional media valve VZQA Free flowing media negligible flow resistance, no blockages. Always in good shape, even with highly abrasives or viscous media. Faster, easier replacement of the sealing cartridge in no time flat without any special tools. 3-way ball valve VZBA For trouble-free control of aggressive media or gases. With T-hole for mixing several essences, with L-hole for switching two media circuits with a single ball valve. Reduced costs because only one ball valve is required with the L-hole instead of two. Solenoid valves VZWX A single family with various strengths: the directly actuated VZWD is perfect for high-pressure and dosing applications, and the force pilot operated VZWF works without differential pressure even in closed media circuits. The servo controlled VZWP regulates high pressures up to 40 bar with large nominal diameters thanks to the use of a sealing piston instead of a diaphragm as is the case with the VZWM range, which can be used with pressures of up to 10 bar. Angle seat valve VZXF Highly robust and sturdy. For gaseous media with viscosities of up to 600 mm²/s or liquid media in open and closed circuits. Extremely heat-resistant, stainless steel design, NC function for reliable closing in the event of pressure drop.

5 Manufacturing the cell Slitting Separating Stacking Welding Packaging Production of cathodes and anodes First of all, the anode and cathode coils are cut. The coils are then stacked in a magazine or on a conveyor belt. The cathodes contact pins are then welded into place and the cathodes are finally packaged in foil. Festo solutions Valve terminal MPA-L Pure modularity! MPA-L is easy to expand in single steps to up to 32 valve positions - perfect for special machine building. And it can be conveniently connected to the fieldbus node CTEU or to the CPX terminal for integrated automation. Also included is the option to mix 3 valve sizes. Valve terminal VTUG Outstanding value for the money. For multi-pin plug, or with unbelievably simple and cost-effective connection to all common fieldbuses including Profibus, DeviceNet, ASi, EtherCAT, CC-Link plus and IO-Link via fieldbus node CTEU. Ideal for the control cabinet and with an unrivalled number of valve positions, namely 24. Rotary indexing table DHTG High load bearing capacity, precise and economical! Can be set to anticlockwise, clockwise or reciprocating motion, flexible operation or other indexing can be selected subsequently. Very quick to install thanks to non-rotating opening for cables and tubing. Pneumatic mini slide DGSL 8 sizes, stroke lengths up to 200 mm, 3 different end stops, highly precise, high load bearing capacity, easy to install: the best technical and most economical solution for any application.

6 Formation Formation Degasing Folding Aging Inspection Charging and testing The SEI layer (solid electrolyte interphase) is formed when the battery cell is charged for the first time. The gas pocket inside the cell is then filled. The pocket is pierced and aspirated in order to degas it. The gas cell is subsequently resealed under vacuum and the gas bubble is isolated. Folding the edges of the pouch is the final work step in this process. This technology ensures optimised power density for the battery along with maximised leak-proofing. Finally, the battery s performance characteristics are tested, for example capacitance, internal resistance and self-discharging. Festo solutions Electric toothed belt axis with roller bearing guide ELGA-TB-RF Zero guide backlash: even at high speeds of up to 10 metres per second and considerable torque loads, the ELGA-TB-RF doesn t deviate from its specified travel path. A cover band protects the guide and the toothed belt included in the robust roller bearing guide. Especially at high speeds: the driving component for external guides. Intelligent compact vision system SBOC Easy fault localisation thanks to reliable analysis and diagnosis of individual or periodic, high-speed motion sequences. Easy to handle with optimum adjustment and monitoring. Servo motor EMMS-AS A single servomotor for two controller types. As a permanently energised, brushless servomotor with eight torque ranges, this motor is designed for dynamic positioning tasks. Optional multi-turn shaft encoder, motor housing and power/encoder terminal with IP65 protection, motor shaft bearing with IP54 protection (optionally IP64) and straight-toothed planetary gearing with IP54 protection. Motor controller CMMP/S CMMP: The CMMP-AS range of servomotor controllers provides a highly functional solution for dynamic movements. It s ideally suited for the electronic control of cam discs.

7 Battery module assembly Preassembly Quality check Preassembly and quality inspection After the cells have been precisely inserted into the bottom of the module, the quality of the welding joint is checked: a voltage test indicates whether or not full functionality is ensured. The cables are then fused to the PCB and the sensors. A further voltage test indicates whether or not this work step has been properly executed. Festo solutions Electric linear axis EGC Dynamic and fast with improved rigidity as toothed belt or spindle drive. Maximum rigidity and load capacity thanks to large profiles with an optimised cross section. Electric slide EGSL Maximum performance with compact installation space. Its good precision, high load carrying capacity and dynamic response with strokes of up to 300 mm make positioning extremely economical. Above all ideal in vertical applications. Air bearing ATBT The air bearing functions in a contactless fashion by means of an air cushion, but nevertheless consumes very little compressed air. Uniform air flow ensures maximum precision and allows for short cycle times. The air bearing ATBT has an overall space-saving design and its length can be matched to customer-specific requirements. Service units MS series The holistic concept for application-specific solutions for your compressed air preparation requirements. Freely combinable function modules, size mixing, flow sensors, electric pressure regulator and integrated pressure sensors!...

8 Position set Fieldbus-Communication Mode Direct position Position Velocity Parameter channel Parameter access Poster_edrives_en_135324_V15.qxp :00 Uhr Seite 1 Everything from a single source at a glance Intelligent automation solutions using electrics and pneumatics Management level Management system Control level Control 3rd side PLC (ABB, Allen-Bradley, Rockwell, Siemens etc.) Modular controller CECX Integrated controller CDPX Compact controller CECC Robotic controller CMXR Axis interface CPX-CMXX Integrated controller CPX-CEC Operation Visualisation Controllers Field level Actuation Drives Diagnostics CPX web Monitor CPX web Monitor Front End Displays Diagnosis and pre-processing On-site diagnostics Electrical installation concepts Installation system Stand-alone units End position Position End position controller Motor controller Servo motor controller Stepper motor controllers Central CPI On-site controller controller CPX-CMPX CPX-CMIX CMFL SFC-DC SFC-LACI CMMP-AS CMMS-AS CMMD-AS CMMS-ST CMMO-ST Decentralised SPC11 CPX-CMAX On-site Hybrid Valves Decentralised valve On-site valve Proportional Servo motors Stepper motors Servo motor terminals terminals valve VPWP EMMS-AS EMMS-ST MTR-DCI Proportional valve Sensor interface MPYE CASM Standard cylinders Compact/shortstroke cylinders ELGL-LAS EGC-TB/BS EGC-HD-TB/BS EPCO Round cylinders I/O modules Linear motor axes Gantry axes Cylinder DSBC ADN DSNU Compact DNCE-LAS ELGA-TB-G/RF EGSK/EGSP DNCE-BS/LS DSBF ADVC CRDSNU Sturdy AS-Interface Fieldbus EtherNet EtherNet (PROFINET EtherNet/IP EtherCAT TCP) Fieldbus (PROFIBUS, INTERBUS, DeviceNet, CANopen, CC-Link) FHPP Festo Handling and Positioning Profile CODESYS provided by Festo FST 4 Festo Software Tool FCT Festo Configuration Tool DSBG Economical Linear drives with inte-grated Swivel modules with integrated DFME-LAS DGE ELGR ESBF diplacement encoder displacement encoder Mini slides Guided cylinder Rodless drives DNCI/DDPC DSMI-B ADNE-LAS DGE-ZR-RF ELGG Slides EGSL PositioningDrives Sizing and calculation software DGSL DFM DGC for electric drives DMES DGSC DGC-HD DGCI/DDLI Cantilever axes DGEA SLTE with DC motor Pneumatic Servo-pneumatic Electric Front Unit Grippers Electric Parallel Three point Sealed Angle and Micro Bellow Swivel/gripper Adaptive Vacuum Vacuum Vacuum Swivel modules electric pneumatic parallel radial units gripper generators Sensors Sensors Position Object sensing Distance Colour Pressure Flow rate Signal converters Image processing Type, position, rotational position sensing; Integrated sensors quality inspection; diagnostics and commissioning Compressed air supply/ accessories Compressed air preparation Connection technology, pneumatic Electric Regulators Filters Lubricat Valves Dryers (Differential) Flow rate Pressure amplifier Plastic tubing Fittings Couplings Connecting Cables Plug connectors ors pressure Application-optimised solutions Handling systems Handling modules Pick and Place Linear gantry Three-dimensional gantry T-Gantry EXCT H-Gantry EXCH Tripod EXPT en 2012/11 Industry-specific solutions Automotive Industry and Automotive Suppliers Customer-specific products and services PrePack Product modifications Product development Assemblies Integration solution Mounting Plate Control cabinets Biotechnology/Pharmaceutical Flatpanel/Solar Small Parts Assembly and Electronics Food and Beverage Water/Wastewater en /03 EN Subject to change