TU Graz. Summer Semester Big Scale: Bottom-up Methods in Digital Design and Manufacturing. Instructor: Felix Raspall
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1 TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
2 Top-Down Design Approach TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
3 Bottom-Up Design Approach TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
4 Bottom-Up Design Approach TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
5 The part and the whole TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
6 The part and the whole TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
7 Diagrams in Architecture TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
8 Diagrams in Architecture TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
9 Example. Pre digital TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
10 Example. TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
11 Instrumental Contents of the course: Modules MODULE 2. Robotic Fabrication Robotic Instructions Robotic Action Physical MODULE 1. Generative Design Current State Design Search Algorithm Initial Desired State Design Alternatives Final Design Goal MODULE 3. Sensing Sensing Physical TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
12 Module 1. Generative Design MODULE 2. Robotic Fabrication Robotic Instructions Robotic Action Physical MODULE 1. Generative Design Current State Design Search Algorithm Initial Desired State Design Alternatives Final Design Goal MODULE 3. Sensing Sensing Physical TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
13 Module 1. Generative Design Geometric Primitive Population and differentiation TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
14 Module 2. Robotic Fabrication MODULE 2. Robotic Fabrication Robotic Instructions Robotic Action Physical MODULE 1. Generative Design Current State Design Search Algorithm Initial Desired State Design Alternatives Final Design Goal MODULE 3. Sensing Sensing Physical TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
15 Module 2. Robotic Fabrication Cutting Sequence Custom Tooling Customized Pieces TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
16 Module 3. Sensing MODULE 2. Robotic Fabrication Robotic Instructions Robotic Action Physical MODULE 1. Generative Design Current State Design Search Algorithm Initial Desired State Design Alternatives Final Design Goal MODULE 3. Sensing Sensing Physical TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
17 Module 3. Sensing 3D Camera 3D Mesh PointCloud Analysis / Optimization / Feedback TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
18 Module Integration Seamless Workflow MODULE 1 Generative Design MODULE 2 Robotic Fabrication MODULE 3 Sensing TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
19 Example 01. Formwork milling MODULE 1 Generative Design MODULE 2 Robotic Fabrication MODULE 3 Sensing Large Scale Robotic Milling TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
20 Example 02. Universal Formwork MODULE 1 Generative Design MODULE 2 Robotic Fabrication MODULE 3 Sensing Prototype at ITE TU Graz Prototype at ITE TU Graz TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
21 Example 03. Folding flat material MODULE 1 Generative Design MODULE 2 Robotic Fabrication MODULE 3 Sensing Origami Precast concrete elements using PETG formwork by Pigram Larsen Pedersen Paper wrinkle TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
22 Example 04. Bending flat material MODULE 1 Generative Design MODULE 2 Robotic Fabrication MODULE 3 Sensing Bending material experiments by Frei Otto Timber Fabric. Wainard and Hudert Winnipeg Skating Shelters. Patkau Architects TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
23 Example 05. Nets MODULE 1 Generative Design MODULE 2 Robotic Fabrication MODULE 3 Sensing Nets experiments by Frei Otto Shoei Sho. Uchino and Naiju, Fukoka TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
24 Example 06. Fabric Formwork MODULE 1 Generative Design MODULE 2 Robotic Fabrication MODULE 3 Sensing Fabric experiments by Frei Otto Mark West and CAST: Fabric formwork TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
25 Example 07. Sand Formwork MODULE 1 Generative Design MODULE 2 Robotic Fabrication MODULE 3 Sensing Sand Deposition experiments by Frei Otto Le Corbusier and Xenakis: Philips Pavilion 58 Rem Koolhaas: Agadir Convention Center TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
26 Example 08. Scaffolding MODULE 1 Generative Design MODULE 2 Robotic Fabrication MODULE 3 Sensing TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
27 Example 09. Concrete 3D Printing MODULE 1 Generative Design MODULE 2 Robotic Fabrication MODULE 3 Sensing Large scale 3D printer by E. Dini Concrete Printing at Loughborough University Robotic 3D Printing at MIT TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
28 Mechanics Class Format: The course will be based on two types of classes: Regular Classes: Workshops, lectures and student presentations. Group meetings: To follow up the advances of the projects, scheduled on a case-by-case basis. Contact via at raspallgalli@tugraz.at. Connection with Projectübung: This class is graded separately from Studio, and requires a separate presentation. It is possible and encouraged, but not required that the work for the class will connect with the development of the studio project. Groups: Students will work in groups, same as the the groups for studio. Evaluation Criteria and Grading: The objective of the class is that by the end you are able to have an understanding of how to create a parametric model that is related with a fabrcation strategy, understand how to extract infomation and make that information useful to directly control fabrication equipment. With this knowledge the ambition is that you are able to think in innovative ways of doing allowed by new tools. Grading: Attendance and participation10%, intermediate submissions 40%, final presentation 50% Software: Rhinoceros 5, Grasshopper, latest build, Millipede (GH component), HAL (GH component), Firefly (GH component) and WeaverBird (GH component) TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
29 Schedule Before Easter Break: Introduction to the course Introduction to Module 1, module 2 and module 3 During Easter Break: ABB Lab workshops, recommended for those staying in Graz, not required After Easter Break: Start of the final exercise Advanced contents of Module 1, 2 and 3 TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
30 Final Project The course supports a semester-long project, which should be understood as an investigation on a specific assembly technique and digital and material workflow. Case studies are intended to serve as platform to propose a new tectonic development with novel performance, expression and fabrication. The direction of the project will be narrowed down during the course of the semester. The project requires both analysis and development of digital models and extensive physical prototyping and tooling. TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
31 Precedent Study A. Fabrication Primitives: (Strategies on how to produce shells) 01. Formwork by folding planar stock: Pigram, Larsen and Pedersen (Aarhus School of Architecture) 02. Formwork by bending flexible stock: Yves Weinand and Markus Hudert (EPLF) 03. Large Scale Sand Formwork: Agadir Convention Center (Rem Koolhaas) 04. Small Scale Sand Formwork: Philips Pavilion (Le Corbusier - Xenakis) 05. Small scale textile formwork: Mark West (University of Manitoba) 06. Large scale textile formwork: Shoei Yoh 07. No formwork masonry vaults: Rafael Guastavino 08. Coffer slab: Pier Luigi Nervi B. Operations with Robotic Arm: 01. Gripping: aggregating, folding, 02. Moving Loose : shaping, molding 03. Extruding: depositing soft material 04. Milling: cutting, shaping 05. Wire Cutting: 06. Pin Systems / Reusable Formworks: TU Graz. Summer Semester Big Scale: Bottom-up Methods in Design and Manufacturing Instructor: Felix Raspall
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