PROFINET. PROFIenergy. Dordrecht, 17 februari PI Nederland PROFIBUS, PROFINET & IO- Link

Transcription

1 PROFINET en PROFIenergy Dordrecht, 17 februari 2011 PI Nederland PROFIBUS, PROFINET & IO- Link

2 Personalia 2 Dolf van Eendenburg Directeur PI Nederland PI Belgium - PROFIBUS, PROFINET & IO-Link - PROFIBUS, PROFINET & IO-Link Mob dolf.vaneendenburg@profibus.com

3 Two technologies in one organization 3 PI (PROFIBUS & PROFINET International) Regional PI Associations PI Competence Centers PI Test Laboratories PI Training Centers Technologies Fieldbus based Automation Technology Proxy Technology Ethernet based Automation Technology

4 PI worldwide support 4 Belgium RPA, PICC Czech Rep. RPA, PICC, PITL France RPA, PICC, PITC Germany & Austria RPA, PICC PITC, PITL Netherlands RPA, PICC, PITC, PITL Norway RPA, PICC, PITC Russia RPA Slovakia RPA Sweden RPA, PICC Switzerland RPA, PICC, PITC Denmark RPA Ireland RPA, PICC, PITC Poland RPA, PICC Spain RPA, PICC UK RPA, PICC, PITC Finland RPA Italy RPA, PICC China RPA, PICC, PITL India RPA, PICC Japan RPA, PICC, PITL Brazil RPA, PICC Korea RPA, PICC Chile PICC Middle-East RPA USA RPA, PICC, PITC, PITL Southern Africa RPA, PICC, PITC Australia/ New Zealand RPA, PICC, PITC South-East-Asia RPA, PICC PI worldwide: 27 Regional PI Associations (RPA) PI Technical Support: 40 PI Competence Centers (PICC) 18 PI Training Centers (PITC) 10 PI Test Laboratories (PITL)

5 Innovative competence Advisory Board 5 TC 1 Test and Certification Birgit Vogel-Heuser TC 2 Communication Profiles Christian Diedrich TC3 PA Process Automation Profiles Raimund Sommer TC 3 FA Factory Automation Profiles Harald Hammon TC 4 System Integration Achim Laubenstein TC 5 Marketing Uwe Ruttkamp TC6 IO-Link Joachim Lorenz WG 1 Procedures, Quality Management Birgit Vogel-Heuser WG 1 Industrial WLAN Rene Bischof WG 3 PA Devices Arne Neumann WG 1 Robots & Numerical Controls prov. Peter Wenzel WG 1 EDDL Michael Braun WG 2 Process Automation J. Müller/Th. Bartsch WG 1 Technologie Frank Moritz WG 2 PROFIBUS PA Certification Fedor Meyer WG 2 Fiber Optic Components Wolfgang Blaich WG 8 SEMI Devices Rolf Enderes WG 4 Encoder Ulf Thorsander WG 2 GSD Specification Herbert Oppmann WG 3 Standardization Strategy Peter Wenzel WG 2 Marketing Christian Gemke WG 3 PROFIBUS DP Slave Certification Arne Neumann WG 3 Data Link & Application Layer Thorsten Szczepanski WG 10 Weighing & Dosage Devices Thomas Bangemann WG 5 PROFIsafe Herbert Barthel WG 4 DCS Requirements B. Möller/B. Wansner WG 4 PROFINET Xaver Schmidt WG 3 Integration Jürgen Maul WG 4 PROFIBUS DP Master Certification Johannes Werner WG 4 Communication Function Blocks Hans-Peter Otto WG 11 Intelligent Pumps Jochen Müller WG 6 PROFIdrive Andreas Uhl WG 5 Web Integration Joachim Feld WG 5 Drives Walter Möller-Nehring WG 4 Profile Jürgen Maul WG 5 PROFINET Certification Manfred Popp WG 5 PROFINET Core Norbert Bechstein WG 13 Remote IO for Process Control Martin Wollschlaeger WG 7 Fluid Power/Hydraulics Mario Thron WG6 XML@PROFIBUS Martin Wollschlaeger WG 6 PROFIsafe Rainer Kremp WG 6 PCC Max Felser WG 6 Passive Network Components Andreas Huhmann WG 17 Lab Devices Christian Diedrich WG 9 Identification Systems Thomas Bangemann WG7 MES and PROFINET prov. Peter Wenzel WG 7 Research & Education K.-H. Niemann/F. Schiller WG 7 PROFIsafe Certification Manfred Popp WG 8 PROFIdrive Certification Klaus Götz WG 7 Intrinsic Safety Gerhard Hammer WG 8 Active Network Components & Management Ingo Landgraf WG 12 Low Voltage Switch Gear Andreas Bäumler WG 15 Host Profiles prov. Peter Wenzel WG8 TCI André Starke WG 9 FDI Martin Wollschlaeger AdHoc WGs Trouble Shooting Hans-Ludwig Göhringer WG 9 Training Dennis van Booma WG 9 Fieldbus Integration Gunnar Lessmann WG 18 PROFINET Security Franz Köbinger PROFIBUS PA Safety Library Albert Justus WG 10 EDD Certification Andreas Zirkler WG 10 PROFINET CBA Georg Biehler WG 19 Train Applications Peter Just Condition Monitoring Frank Lubnau WG 11 PROFINET IO Gerhard Schweigert WG 12 Wireless Sensor / Actor Networks Bernd Kärcher WG 13 Installation Guide Karl-Heinz Niemann WG 20 Energy Efficiency Norbert Brousek WG21 Remote IO for Factory Automation Markus Donderer More than 600 engineers in more than 50 working groups: This innovative competence ensures the technological future of PROFIBUS and PROFINET

6 Commitment of the leading fieldbuses 6 More than 35,000,000 installed nodes More than 14,500,000 installed nodes

7 PROFINET international Standard 7 Standardized IEC standard and ISO Based on IEEE Openly available specifications Standardized and accepted in China To date, the only Ethernet standard with GB/Z Approval by the Standardization Administration in China (SAC) Global market access thanks to international standard

8 PROFINET The solution for all sectors 8 Factory Automation Motion Control Process Automation The comprehensive standard Established in factory automation Proven in Motion Control applications Used in the process industry for inbound and outbound applications PROFINET in standardization for the primary process One system for all applications

9 9

10 Innovative Power of PI 10 Advisory Board TC 1 Test and Certification Manfred Patz TC 2 Communication Profiles Christian Diedrich TC3 PA Process Automation Profiles Raimund Sommer TC 3 FA Factory Automation Profiles Harald Hammon TC 4 System Integration Achim Laubenstein TC 5 Marketing Thomas Schott WG 1 Procedures, Quality Management Manfred Patz WG 2 PROFIBUS PA Certification Fedor Meyer WG 3 PROFIBUS DP Slave Certification Arne Neumann WG 4 PROFIBUS DP Master Certification Johannes Werner WG 5 PROFINET Certification Manfred Popp WG 6 PCC Max Felser WG 7 PROFIsafe Certification Manfred Popp WG 8 PROFIdrive Certification Klaus Götz WG 9 Training Dennis van Booma WG 10 EDD Certification Andreas Zirkler WGs, die PROFINET aufgenommen haben WG 1 Industrial WLAN Rene Bischof WG 2 Fiber Optic Components Hermann Loske WG 3 Data Link & Application Layer Thorsten Szczepanski WG 4 Communication Function Blocks Hans-Peter Otto WG 5 PROFINET Core Norbert Bechstein WG 6 Passive Network Components Andreas Huhmann WG 7 Intrinsic Safety Gerhard Hammer WG 8 Active Network Components & Management Ingo Landgraf WG 9 Fieldbus Integration Gunnar Lessmann WG 10 PROFINET CBA Georg Biehler WG 11 PROFINET IO Gerhard Schweigert WG 12 Wireless Sensor / Actor Networks H. Gerlach-Erhardt / Ch. Weiler WG 13 Installation Guide Karl-Heinz Niemann WG 3 PA Devices Christian Diedrich WG 10 Weighing & Dosage Devices Thomas Bangemann WG 11 Intelligent Pumps Jochen Müller WG 13 Remote IO for Process Control Martin Wollschlaeger WG 17 Lab Devices Christian Diedrich WG 2 WG 4 Encoder Ulf Thorsander WG 6 PROFIdrive Karl Weber WG 7 Fluid Power/Hydraulics Mario Thron WG 8 SEMI Devices prov. Peter Wenzel WG 9 Identification Systems Thomas Bangemann WG 12 Low Voltage Switch Gear Andreas Bäumler WG 15 Master Profiles Wolf-D. Zabel WG 16 IO-Link Joachim Lorenz Safety/Security Relevant Wolfgang Stripf WG 1 Robots & Numerical Controls prov. Peter Wenzel WG 5 PROFIsafe Herbert Barthel WG 18 PROFINET Security Franz Köbinger WG 19 Train Applications Rudolf Schmidt WG 1 Device Description Language Ingo Weber WG 2 GSD Specification Herbert Oppmann WG 3 WG 4 DCS Requirements B. Möller/B. Wansner WG 5 Web Integration Joachim Feld WG6 XML@PROFIBUS Martin Wollschlaeger WG7 MES and PROFINET prov. Peter Wenzel WG8 TCI André Starke WG 9 FDI Martin Wollschlaeger WG 1 Factory Automation Thomas Schott WG 2 Process Automation J. Müller/Th. Bartsch WG 3 Standardization Strategy Peter Wenzel WG 4 PROFINET Xaver Schmidt WG 5 PROFIdrive Walter Möller-Nehring WG 6 PROFIsafe Rainer Kremp WG 7 Research & Education K.-H. Niemann/F. Schiller Over 500 employees worldwide in more than 50 working groups: this innovative power ensures the technological future of PROFIBUS and PROFINET

11 Wat is PROFINET? 11 PROFINET is de open Industriële Ethernet Standaard voor Automation van PI PROFINET omvat alle vereisten voor de automatiseringstechnologie PROFINET Belangrijkste eigenschappen Performance: Automation in Real-Time Safety: safety-gerelateerde communicatie met PROFIsafe Diagnose: Hoge beschikbaarheid van de installatie door snelle indienstname en foutopsporing Investment protection: Integratie van bestaande bussystemen

12 Ethernet 12 Wat is Ethernet?

13 Ethernet 13 Ethernet is de physical layer (1 & 2) Vaak wordt Ethernet geassocieerd met TCP/IP, maar het is niet hetzelfde ISO/OSI Model 7 Application layer Ethernet Model 6 Presentation layer 5 Session layer 4 Transport layer 3 Network layer 2 Data link layer HTTP POP3 SMTP TCP / UDP IP Ethernet PROFINET 1 Physical layer

14 Ethernet 14

15 PROFINET gebruikt TCP/IP 15 PROFINET gebruikt TCP/IP voor niet tijd-kritische data. PROFINET gebruikt TCP/IP voor configuratie en diagnostische data. Ethernet Model HTTP POP3 SMTP PROFINET TCP / UDP IP Ethernet

16 Waarom gebruiken we TCP/IP niet voor realtime? 16 Omdat het niet snel en niet deterministisch genoeg is. T1 T2 Provide Data TCP/IP Suite Provide Data TCP/IP Suite T5 T4 Dat a T3 Ethernet Ethernet

17 Real-Time Communication 17 HTTP SNMP TCP/UDP IP 1 Standard data PROFINET Ethernet Real-time data 2 Real-time RT 2 1 Open TCP/IP channel Device parameterization Reading of diagnostics data Loading of interconnections Negotiation of the communication channel for user data Real-time channel (RT) High-performance transmission Cyclic data Event-controlled signals

18 Kantoor vs industrie 18 Wat is het verschil tussen kantoor-ethernet en industrieel-ethernet? Omgeving Snelheid Determinisme

19 Omgeving: Ethernet vs. Industrieel Ethernet 19 Kantoor Geclimatiseerd Laag stof gehalte Geen condens Geen vibraties Weinig EMC Laag mechanisch gevaar Weinig UV straling Geen chemische gevaren Industrie Extreme temperatuur schommelingen Grote stof belasting Condens mogelijk Vibrerende installaties Hoge EMC belasting Groot mechanisch gevaar UV straling in buitenbereik Chemische omgeving

20 Omgeving: Ethernet vs. Industrieel Ethernet 20 Push Pull RJ45 (IP65/67) RJ45 (IP 20) M12 (IP 65/67) PROFINT -kabel

21 Snelheid: Ethernet vs. Industrieel Ethernet 21 Hoe snel is snel genoeg? Bepaald door: Standard Communication Factory Automation Motion Control Application TCP/IP Real-Time: 100ms+ 1-10ms <1ms IRT IRT = Isochronous Real Time

22 Determinisme: Ethernet vs. Industrieel Ethernet 22 Determinisme is de mogelijkheid om berichten te verzenden in een repeterende tijd De maat van repeterend is jitter Jitter = ongewenste variatie Gewenste tijd = 8 msec Gemeten tijd = 8.1 msec Jitter = 0.1 msec

23 Het verschil in jitter 23 Application Layer WEB SNMP Socket Industrial e.g. Ethernet/IP Protocols Application Layer WEB SNMP Socket Industrial PROFINET Protocols Transport Layer TCP / UDP Transport Layer TCP / UDP Internet Layer IP Internet Layer IP Network Access Layer Ethernet IEEE Network Access Layer Ethernet IEEE ms 8 ms Less than 100µs Jitter Source: University of Michigan, Industrial Ethernet Book, Performance Metrics for Industrial Ethernet PROFINET zorgt voor snelheid en determenistisch

24 Determinisme 24 Hoe deterministisch is deterministisch genoeg? (of, hoe veel jitter is acceptabel?) Bepaald door: Standard Communication Factory Automation Motion Control Application TCP/IP Real-Time: 10ms+ <1ms <1microsecond IRT

25 PROFINET is niet PROFIBUS on Ethernet 25 PROFIBUS PROFINET het is veel meer!

26 PROFINET is 26 Het allesomvattende netwerk voor industriele automatisering Real-time IO Peer-to-Peer Integratie Motion Control Vertical Integratie Safety Security Integratie bestaande bussen Fieldbus Interbus Integration Integration II AS-i DeviceNet Application profiles Encoder Ident system LVSG MES Process Automation Safety WEB Integration WLAN PROFIBUS Fieldbus Integration Integration I PROFIB US Interbus Remote IO Real-time Communi-cation Motion Control Train Application Distributed Automation Network Installation & Network Management Test + Certification Data Security

27 Allen-Bradley Wat is PROFINET 27 Real-time IO Peer-to-Peer Integration Vertical Integration Wireless Controller Controller Controller Motion Control Controller Office Network Firewall I/O Security I/O Safety Vision System Drives Controller Wireless Controller Integrates Other Busses Switch XX55 Proxy CE I/O Modbus PROFIBUS PA FF DeviceNet PROFIBUS DP also HART, CC-Link AS-i

28 PROFINET als Modulaire Technologie 28 Process Automation Train Application MES Fieldbus Integration II HART FF CANOpen Application Profiles Encoder Ident system LVSG WEB Integration Wireless Fieldbus Integration I PROFIBUS Interbus DeviceNet AS-i Remote I/O (PROFINET IO) Real-time Communicaton Safety (PROFIsafe) Distributed Automation (PROFINET CBA) Network Installation & Network Management Test + Certification Motion Control (IRT and PROFIdrive) Data Security

29 PROFIBUS of PROFINET? 29 Selectie criteria Grotere bandbreedte & addres ruimte: PROFINET Connectivity to the Enterprise: PROFINET Meer devices beschikbaar: PROFIBUS Intrinsieke veiligheid: PROFIBUS Motion control: PROFINET Wireless: PROFINET IT-products integratie: PROFINET PROFINET proxies zorgen voor gemixte oplossingen.

30 Gelijk 30 Organisatie PI, TC/WGs; RPA s; PICC s, PITL s, PITC s Applicatie profielen PROFIsafe en veel meer Methodieken Engineering GSD s

31 Engineering 31 PROFIBUS PROFINET Remote I/O: only the bus interface changes Periphery boards can be used universally Device configuration in well known way GSD SPS User program in well known way Flexible integration of remote I/O on PROFIBUS and PROFINET possible Investment Protection

32 Verschillen 32 PROFIBUS PROFINET physical layer RS-485 Ethernet speed 12Mbaud 100Mbaud telegram 244 bytes 1443 bytes address space 126 unlimited technology master/slave provider/consumer connectivity PROFIBUS PA many buses wireless Not in spec IEEE motion 32 axes 150 axes peer-to-peer No Yes vert integration No Yes no. of products 3,

33 Allen-Bradley Aanvullend 33 Proxies Controller XX55 CE Modbus PROFIBUS PA FF DeviceNet PROFIBUS DP AS-i en Interbus, HART, CC-Link

34 PROFINET offers continuous enhancement Process industries

35 PROFINET in Process Automation DCS ERP MES Ethernet backbone Plant wide data exchange between Field, DCS and IT level Integration of various fieldbusses via proxies 35 PROFIBUS DP PROFIBUS PA PROFINET PROXY HART PROFINET 1 2 FF H

36 Key Functions for Process Automation 36 Fieldbus integration Configuration in Run (CiR) DCS DeviceNet DCS PROFIBUS DP Remote I/O Proxy PROFIBUS PA PROFINET HART FF H1 Time sync / time stamping System Master Clock (GPS, DCF77, ) Scalable Redundancy Redundant Controller Backup Primary Controller 1 Controller 2 Controller 3 Backup Clock Master Redundant Network Device Device Proxy Device with redundant connectivity Device with singular connectivity

37 PROFINET offers continuous enhancement PROFIenergy

38 Reasons for Saving Energy A Global Reduction of CO2 is Needed The Green Factory Electrical Energy Prices Rising Worldwide 170,0 160,0 150,0 140,0 130,0 120,0 110,0 100,0 90,0 80,0 Jan 00 Jul 00 Jan 01 Jul 01 Jan 02 Jul 02 Jan 03 Jul 03 Jan 04 Jul 04 Jan 05 Jul 05 Jan 06 Jul 06 Jan 07 Jul 07 Jan 08 Jul 08 Erzeugerpreisindex Strom bei Abgabe an gew erbliche Anlagen Erzeugerpreisindex Strom bei Abgabe an Sondervertragskunden Verbraucherpreisindex Strom Source: German Federal Statistics Office

39 Saving of Energy is Required everywhere Saving of energy in production?

40 An example from the Automotive Industry 40 Typical Energy Consumption (kwh, 15min) Weekend Weekend Energy consumption in breaks appr. 60% With PROFIenergy up to 80% savings! Energy consumption during breaks appr. 60%! PROFINET Marketing - Benefits

41 Overview of Use Cases Plug-In MES UC 1: Disconnection and connection during pauses UC 2: Disconnection and connection on the weekend UC 3: Load-dependent machine control Energy Saving profile UC 4: Pausing auxiliary process under threat of load spike TP 1 TP 2 TP 3...

42 New Devices with Energy Saving Profile Integration of the energy saving profile into individual components (e.g. robots, subsystems like adhesive bonding or inductive heating, frequency converters, motor starters, HMI, lasers) such that no new hardware is required. PLC Bus signals or I/O On / Off Sleep Wake Power safe mode x on

43 PROFIenergy Efficient Energy Management Based On PROFINET