NEW High Performance Compact 2D Code Reader. High Performance Compact 1D and 2D Code Reader. high efficiency ensures stable reading of difficult codes

Transcription

1 NEW High Performance Compact 2D Code Reader SR-75 Series High Performance Compact 1D and 2D Code Reader high efficiency ensures stable reading of difficult codes lack resin Metal PC Scratched Misaligned Curved surface SR-75 Series

2 New lgorithm dopted for Capture & Process to Enable Stable Our original corrective capture and process techniques provide best-in-class reading capability even for difficult to read codes. newly adopted algorithm automatically selects the optimal settings from as many as 25, correction patterns. Capture utomatically determine optimal reading conditions such as brightness and filtering to clarify all code types as possible before reading. Process newly developed processing method ensures accurate black/white reproduction even for irregular codes. 2

3 est in class Capability newly adopted algorithm provides best-in-class reading capability. Difficult codes can also be scanned stably, including those directly marked on uneven surfaces. Easy Tuning It is just as easy to operate as other SR Series readers so that anyone can readily start enjoying excellent reading performance. In addition, the optimal settings can be obtained in three simple steps through automatic tuning. First in class Preventative Maintenance Image quality can be judged based on industrial standards. It is also possible to output judgment results as signals so that you can understand clearly when maintenance is required in the printing process. rate Grade 1% rate 1% Grade D 3

4 New lgorithm Provides est-in-class Capability Captures Codes Clearly utomatically correct codes which are difficult to read due to print density or other marking conditions. Ensure optimal reading for any size, shape, or surface. Capture rightness Correction Contrast Threshold Correction Image Reduction & Correction Configure various settings for exposure time, dynamic range, and gain automatically in order to achieve ideal brightness level. utomatically corrects black/white classification thresholds and optimizes the contrast between code and background. Reduces the image size to ideal size in order to ensure the code captured can be easily decoded. Example codes requiring brightness correction Example codes requiring threshold correction lack resin PC rass Nylon resin Low contrast Ceramic Correction through Filters Geometric Correction utomatically selects the best filter and filtering intensity to correct the captured image. Corrects distorted codes, such as those found on cylinders. Example codes requiring image reduction Primary noise Dot printing Stray dots Example codes requiring filtering Example codes requiring geometric correction leeding Thick printing Thin printing Parallel distortion Trapezoidal distortion Tread barrel distortion 4

5 Process Captured Codes Thanks to condition-based processing, read errors are reduced even if codes in captured images are difficult to read. Contrast lgorithm for Local Concentration (CLC) Conventionally, black/white thresholds are set for the entire code, which makes it difficult to detect unevenly printed codes. To solve this problem, we have developed a new Contrast lgorithm for Local Concentration, to allow thresholds to be set for each section of a code. This algorithm enables highly accurate black/white classification even for DPM codes, on which uneven print density often occurs. High Speed & High Stability Code Search newly developed Double HS (High Speed & High Stability) search program can detect a 2D code in the field of view immediately so that high-speed, stable search is ensured even when the code position changes or there are several 2D codelike patterns in the field of view. Conventional Technique CLC Technique inary processing enables immediate detection of 2D codes even if there is a codelike pattern in the field of view. 1 Threshold Determination Defective Code Positioning Program inary Processing Our local concentration black/white classification algorithm divides a code into smaller pieces to perform binary processing using thresholds specified for each each section. This enables accurate black/white classification without being affected by uneven print density. * The above illustration is only for reference and does not mean that a code is always divided into 16 parts. newly developed defective code positioning program can identify four corners of a 2D code based on a similar code detection pattern, leading to a significant improvement in code detection performance. Example codes requiring new processing algorithms Scratched Stray dots Misaligned dots Thin pattern Narrow quiet zone 5

6 High Performance with Easy Tuning Three Step Simple Setup Simple procedure easily configures the code reader. Even without prior experience, anyone can enable advanced reading capability with easy tuning through the setting software or on the main unit. From the setting software Setting Software: utoid Network Navigator SR-H3W Laser-im Position the code Monitor Check the image Tuning Just click Reduces manhours for setup and troubleshooting with Live View utomatic selection of optimal settings test can be easily executed. lso check reading ratio, cycle time, and banks that are used for reading. utomatically selects the optimal settings from various combinations of correction patterns, such as filters and brightness levels. Check the preset codes. [ Parameter bank function See P. 9] Check real-time images while tuning. From the main unit 1 POSITIONING TUNE Push! Use the laser pointer to position the code in the reading area Converging lasers indicate focal point 2 TUNING TUNE Push! utomatically determines the optimal reading conditions Searches reading conditions test TUNE button/ TEST button ctivates tuning mode or test mode Multi-LED display Displays reading stability and bank numbers 3 NK REGISTRTION Registers reading conditions to the main unit TEST TUNE Selects bank number ank registration Push! 6

7 Stable Operation with the Preventive Maintenance Function Image Quality Check by Code Reader The SR-75 Series is the first product in this class with scanned image quality judgment and threshold functions. This enables you to notice image deterioration before an error occurs, thus ensuring stable operation. Matching Level Function Enables Code Quality and Readability Thresholds When a code is scanned successfully, the SR-75 determines the readability of the scanned code. This information can be used to check the reliability of scanning, as a correlation index for the parameter bank tuning, or to give feedback or information to product suppliers and customers. Two codes, both having a reading rate of 1%, can still be distinguished by the matching level rate Matching level 1% rate 1% 75 Matching level 43 The above shows that the left code has a higher matching level than the right one. Target Code Verification Function Verification based on industry printing or marking standards Total grades can be appended based on various standards, and pass/fail thresholds for outputs can be applied as well. This function is designed for 2D codes (, ). Output data D-ERMT-55841: Total grade judgment Judgment can also be performed for each parameter Supported Standards ISO/IEC ISO/IEC TR (IM DPM-1-26) SE S9132 SEMI T1-71 The multi-i/o function outputs image verification results Various operating conditions can be assigned to two input terminals and three output terminals. Sample outputs of quality verification results OUT1: Stable read output (STLE) OUT2: Unstable read output (UNSTLE) OUT3: No read/read error output (ERROR) ny threshold level can be set for STLE and UNSTLE. 7

8 Compatible with a Wide Variety of pplications Four Models and Dedicated Lens ttachments to Support Various Conditions The four models of the SR-75 Series cover a wide range of applications from reading minute codes printed on very small parts to reading codes from long. In addition, KEYENCE s Parameter ank function enables stable reading even if the size or shape of the parts change. High-resolution type SR-75H Close-range type SR-75 Middle-range type SR-751 Long-range type SR-752 Long-range type + lens SR SR-75L4 Long-range type + lens SR SR-75L6 Minimum resolution.82 mm.3".127 mm.5".19 mm.7".19 mm.7".33 mm.13".5 mm.2" Focal 38 mm 1.5" 6 mm 2.36" 1 mm 3.94" 25 mm 9.84" 4 mm 15.75" 6 mm 23.62" " " " " Minimum resolution.82 mm (.3") " " Max. 35 mm (12.1") " " " " " " " Lens attachment SR-75L4/75L6 The detection can be extended further by installing the attachment on the SR-752 long-range type. Max. 49 mm (19.29") Max. 69 mm (27.17") " The reading range above is a value measured with a KEYENCE test label. Max. 35 mm 12.1", 49 mm 19.29", and 69 mm 27.17" are for (cell size.5 mm.2"). uilt-in Ethernet Capabilities (TCP/IP, EtherNet/IP, PROFINET, FTP, SNTP, Power over Ethernet) In addition to data, the SR-75 can transfer captured images in real time and quickly check reading status or read error images. Through the use of the standard Ethernet connection, easy integration is possible into most multi-vendor network environments. PC SR-75 Series PC Multi-Monitor Software Check captured images and data of up to 16 readers at once in real time, and instantly see the reading status during operation. PLC Check through software Read image data PoE POWER SUPPLY Store through FTP Receive Power over Ethernet Power can be supplied from the Ethernet cable, making it possible to streamline the laying of power source cables and allowing for reduction in cost and manhours. 8

9 Master/Slave Function for Using Multiple Readers Effectively This function reduces the programming load on the host computer or PLC drastically when multiple SR-75 readers are used. Two modes are available: multi-drop link mode and multi-head mode. (Can be used in combination with SR-D1 Series.) Multi-drop link mode HU Host In this mode, data read by multiple SR-75 Series readers (up to 32) working in different locations are sent collectively by a single master to the host. This eliminates the need for the host to control communication among multiple readers, simplifying programs in the system. Slave station Slave station Master station The master station sends data from slave stations to the host. PC PLC Multi-head mode This mode allows multiple SR-75 Series readers (up to 8) to operate as a single device. single trigger can be sent to the master reader, and master reader will output data to the host when the position of the code will change on the part. Slave station HU The master station controls slave stations. Host PC Slave station Master station PLC Powerful on Fast Moving Workpieces urst Read Function: cquires up to 8 consecutive images. The decoding process is performed after continuous imaging, allowing for higher speed code detection. High Speed Image Capturing: The built-in ultrahigh-intensity LED, bright enough even during short exposure times, and high-speed digital signal processor (DSP) can capture moving objects effectively. (Read codes at line speed up to 17 m/min ft./min with a KEYENCE test label) C D Continuous imaging Decode C C D D Read data output Continuous imaging utomatic Selection of Optimal Conditions (Parameter ank Function) Even if difficult codes are mixed with ordinary codes on the same line, the SR-75 Series will automatically alternate between registered parameters until the proper reading conditions are found. Ordinary marking lack/white inversion Low contrast Misalignment utomatically alternates among 1 banks; achieving optimal reading conditions. REGISTER REGISTER REGISTER REGISTER NK 1 NK 2 NK 3 NK 1 NEW Data Edit Function Output data and FTP image file names can be edited, leading to reduction in data processing on the host. Output only required character strings or configure readers as drop-in replacement on existing systems with reduced programming. Example Output any specified characters in a barcode

10 PRODUCT LINEUP MIN UNIT LENS TTCHMENT SETTING SOFTWRE High-resolution type SR-75H Close-range type SR-75 4 mm 15.75" lens: SR-75L4 6 mm 23.62" lens: SR-75L6 utoid Network Navigator SR-H3W CLE Middle-range type SR-751 Long-range type SR-752 NFP79 compliant control cable with D-sub 9-pin 2 m 6.56': OP m 16.4': OP m 32.8': OP NFP79 compliant control cable 2 m 6.56': OP m 16.4': OP m 32.8': OP NFP79 compliant Ethernet cable 2 m 6.56': OP m 16.4': OP m 32.8': OP REDING RNGE CHRCTERISTICS [TYPICL] Unit: mm inch SR-75H: High-resolution type Code type Cell size.8.3" " ".127.5" " ".25.1" 22.87" " " " 2.79".79".59".39".2" -.2" -.39" -.59" -.79" Focal 38 mm 1.5" SR-75: Close-range type Code type Code39 Cell size Narrow bar width.127.5" " ".25.1" " ".127.5" " ".33.13" " " Code " " " " 1.57" 1.18".79".39" -.39" -.79" -1.18" -1.57" " Focal 6 mm 2.36" SR-751: Middle-range type 3.15" 2.36" 1.57".79" -.79" -1.57" -2.36" -3.15" SR-752: Long-range type 1.57" 1.18".79".39" -.39" -.79" -1.18" -1.57" Code type Code39 Cell size Narrow bar width.25.1" " ".5.2" " ".127.5" " ".5.2" " " Code " " " " " " Focal " 1 mm 3.94" Code type Code39 Cell size Narrow bar width.19.7" " ".25.1" " ".33.13" " ".5.2" " ".17.7" " ".5.2" " " Code " " " " " " " Focal 25 mm 9.84" SR SR-75L4 (4 mm 15.75" lens) Code type Code39 Cell size Narrow bar width.33.13" " ".5.2" " ".22.9" " ".5.2" " " Code " " " 3.94" 2.95" 1.97".98" -.98" -1.97" -2.95" -3.94" '' " " 3 Focal 11.81" 4 mm " 7.87" SR SR-75L6 (6 mm 23.62" lens) Code type Code39 Cell size Narrow bar width.5.2" " " 1.4" " ".33.13" " ".5.2" " " Code " " " " " " " 5.91" 3.94" 1.97" -1.97" -3.94" -5.91" Focal 6 mm 23.62" 1

11 DIMENSIONS Unit: mm inch Main unit SR-75/751/75H.52" " ".5" 1.2 SR-752 With port cover With cable.44" " ".5" " " " 4-M4 (Depth: 5.2") " " 1.1" 28 (79) (3.11").69'' '' ''.69'' 17.6 (84.4) (3.32").37''.37'' (145) (5.71") (114) (11) (4.49") (4.33") (142) (5.59") Mounting bracket Long lens attachment SR-75L4/75L '' " 2.79".21" 5.3 R " ø5.3 ø.21" (7.5) (.3") (1.5) (.41") (51)(2.1") Insulating sheet " (2.5)(.1") (5.5)(.22") " " " ".44" " " " (52.5)(2.7") " NFP79 compliant control cable NFP79 compliant Ethernet cable L " (43.2) (1.7'') L (46.5) (1.83'').2" ".2" ".2" '' ø6.7 ø.26" Model OP OP OP L 2 m 6.56' 5 m 16.4' 1 m 32.8' ø15 ø.59" (.53") (13.5) (27.4)(1.8") ø6.4 ø.25" Model OP OP-8736 OP M12 ø15 ø.59" L 2 m 6.56' 5 m 16.4' 1 m 32.8' Ethernet plug assembly OP (46.5) (1.83") M12 ø15 ø.59" 11

12 SPECIFICTIONS (MIN UNIT) Model SR-75H SR-75 SR-751 SR-752 SR SR-75L4 SR SR-75L6 Type High-resolution type Close-range type Middle-range type Long-range type With 4 mm 15.75" lens With 6 mm 23.62" lens Receiver Sensor CMOS Image Sensor Number of pixels 752 x 48 pixels Lighting Light source Red LED Light source Visible semiconductor laser, Wavelength 66 nm Laser pointer Output 6 μw Pulse duration 2 μs Laser class Class 1 Laser Product (IEC6825-1, FD (CDRH) Part 14.1* 2 ) Supported 2D, Micro, (ECC2), GS1 symbol arcode * 1 GS1 Dataar, CODE39, CODE39 FullSCII, ITF, NW-7 (Codabar), CODE128, GS1-128, JN/EN/UPC specifications Minimum resolution (typical examples) 2D.82 mm.3".127 mm.5".19 mm.7".19 mm.7".33 mm.13".5 mm.2" arcode.127 mm.5".127 mm.5".17 mm.7".22 mm.9".33 mm.13" 22 to 5 mm.87" to 1.97" (Cell size =.25 mm.1") arcode 4 to 8 mm 1.58" to 3.15" (Cell size =.25 mm.1") 3 to 1 mm 1.18" to 3.94" (Narrow bar width =.33 mm.13") 45 to 165 mm 1.77" to 6.5" (Cell size =.5 mm.2") 45 to 195 mm 1.77" to 7.68" (Narrow bar width =.5 mm.2") 18 to 35 mm 7.9" to 12.1" (Cell size =.5 mm.2") 18 to 33 mm 7.9" to 12.99" (Narrow bar width =.5 mm.2") 3 to 49 mm 11.81" to 19.29" (Cell size =.5 mm.2") 25 to 54 mm 9.84" to 21.26" (Narrow bar width =.5 mm.2") 46 to 69 mm 18.11" to 27.17" (Cell size =.5 mm.2") 4 to 76 mm 15.75" to 29.92" (Narrow bar width =.5 mm.2") Focal 38 mm 1.5" 6 mm 2.36" 1 mm 3.94" 25 mm 9.84" 4 mm 15.75" 6 mm 23.62" Field of view (at focal ) 26.6 x 17. mm 1.5" x.67" 42.5 x 27.1 mm 1.67" x 1.7" 7.6 x 45. mm 2.78" x 1.77" 65. x 41.5 mm 2.56" x 1.63" 18 x 69 mm 4.25" x 2.72" 165 x 16 mm 6.5" x 4.17" Number of inputs 2 Input type idirectional voltage input Control input Maximum rating 26.4 VDC Minimum ON voltage 15 VDC Maximum OFF current.2 m or less Number of outputs 3 Output type Photo MOS relay output I/O Maximum rating 3 VDC Control output specifications Maximum load current 1 output: 5 m or less, Total of 3 outputs: 1 m or less Leakage current when OFF.1 m or less Residual voltage when ON 1 V or less Ethernet Communication standard 1SE-T/1SE-TX Supported protocol TCP/IP, FTP, SNTP, OOTP, EtherNet/IP, PROFINET, MC protocol, KV STUDIO Communication standard RS-232C compliant Serial Transmission speed 96, 192, 384, 576, 1152 bps communication Supported protocol Non-procedural, MC protocol, SYSWY, KV STUDIO Enclosure rating IP65 mbient temperature to 45 C 32 to 113 F mbient storage temperature -1 to +5 C 14 to 122 F Environmental Relative humidity 35 to 95% RH (No condensation) resistance Storage ambient humidity 35 to 95% RH (No condensation) mbient luminance Sunlight: 1 lux, Incandescent lamp: 6 lux, Fluorescent lamp: 2 lux Operating environment No dust or corrosive gas present Vibration 1 to 55 Hz Double amplitude 1.5 mm.6"/55 to 5 Hz: cceleration 5G, 3 hours each in X, Y and Z directions Rating Power voltage* 3 Control port: 24 VDC±1% or Ethernet port: PoE Type/ 36 to 57 V (Cannot supply at the same time) Current consumption Control port: 22 m (When 24 VDC power supply is used) Ethernet port: PoE Power Class 2* 4 Weight pprox. 16 g pprox. 175 g pprox. 185 g *1 SR-75H can read arcodes which fit into the Field of View. *2 The laser classification for FD (CDRH) is implemented based on IEC in accordance with the requirements of Laser Notice No.5. *3 To comply with CS No.611-1/UL611-1/IEC611-1, use a power supply meeting the following criteria: - provides Class 2 output as defined in the CEC and NEC, or - evaluated as a Limited Power Source as defined in CN/CS-C22.2 No.695-1/UL695-1/IEC *4 Peak operating current for PoE Power Class 2: 21 m maximum. * PROFINET is a trademark or registered trademark of PROFIUS International. * EtherNet/IP is a trademark or registered trademark of ODV. SPECIFICTIONS (SETTING SOFTWRE) Model SR-H3W Microsoft Windows XP (SP3 or later) Microsoft Windows Vista usiness/ultimate SP2 or later Supported OS Microsoft Windows 7 Professional or later Microsoft Windows 8 (* Except for Windows RT) RM: System memory 1 G or more (2 G or more for 64 bit OS) Running environment* HDD: 512 M or more of free space *.NET Framework 3.5 SP1 or above is required CLL TOLL FREE T O C O N T C T Y O U R L O C L O F F I C E KEYENCE SFETY INFORMTION Please read the instruction manual carefully in order to safely operate any KEYENCE product. KEYENCE CORPORTION OF MERIC Corporate Office 669 River Drive, Suite 43, Elmwood Park, NJ 747 PHONE: FX: [email protected] Sales & Marketing Head Office 11 North rlington Heights Road, Suite 21, Itasca, IL 6143 PHONE: FX: Regional offices CO Denver IN Indianapolis MI Detroit NJ Elmwood Park OH Cincinnati SC Greenville TX Dallas L C C irmingham N.California Los ngeles FL G IL Tampa tlanta Chicago KS KY M Kansas City Louisville oston MI MN MO Grand Rapids Minneapolis St. Louis NY NC NC Rochester Charlotte Raleigh OH OR P Cleveland Portland Philadelphia TN TN TX Knoxville Nashville ustin V W WI Richmond Seattle Milwaukee KEYENCE CND INC. KEYENCE MEXICO S.. DE C.V. Head Office PHONE: FX: [email protected] PHONE: FX: Montreal PHONE: FX: [email protected] KEYENCE CORPORTION , Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, , Japan PHONE: K1-153 The information in this publication is based on KEYENCE s internal research/evaluation at the time of release and is subject to change without notice. Copyright (c) 213 KEYENCE CORPORTION. ll rights reserved. SR75-K-C-US Printed in Japan * *