Conditions for Smart Specialisation strategies in business area. Štefan Rosina Vicepresident AIA 18th October 2012
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1 Conditions for Smart Specialisation strategies in business area Štefan Rosina Vicepresident AIA 18th October 2012
2 ZAP SR AIA SR Automotive Industry Association of the Slovak Republic is a voluntary association of societies, enterprises, co-operative producers working in automotive and relevant industry. ZAP SR was established 22 nd June members on 16 th October 2012 Organizational chart ZAP SR ZAP SR Member of other associations Executive Committee Secretariat Supervisory Board ACEA Final Manufacturer Division 3 members Automotive Importers Division 37 members AIA CZ Suppliers & Specific Organizations Division 57 members Noncontributory Division 16 members Motorcycle Importers Division 13 members Trailers Importers Division 30 member 2
3 Passenger cars production in SR (pcs.) Source: ZAP SR
4 Production of passenger cars per 1000 inhabitants for year ,4 114, ,9 77, , ,2 23,7 22,2 20, SK CZ SL DE ES FR UK PL HU Source: ACEA
5 Export development in milliard SR 18,2 20,27 21,64 26,65 29,57 32,86 40,89 47,35 49,52 39,72 48,27 56,88 Transportation equipment 4,25 4,85 5,81 8,33 9,16 9,63 13,34 18,72 17,73 16,95 17,52 17,95 Source: Statistical Office of the Slovak Republic, Slovstat
6 Employment in automotive industry in Slovak Republic Estim Staff Source: ZAP SR
7 Strategic imperatives - summary Mission Vision Automotive Industry Association of Slovakia is in the interests of its members, open, representative, opinion and unifying organization critical of Slovak industry. Creating optimum conditions for sustainable competitiveness of the automotive industry. Core Values Focus on members Openness and collaboration Expertise Credibility and reliability Judgment creativity Apolitical
8 Strategic objectives ZAP SR MAIN: 1. Improve co-operation with manufacturers of finished suppliers in the automotive industry 2. Initiate and participate in the direction of vocational secondary and higher education. 3. Initiate and encourage research and development base for the automotive industry OTHER: 4. Improve awareness of the importance and prospects of the automotive industry 5. Increase the impact of ZAP SR in shaping the business environment 6. Activate and expand the membership base 7. Activate our position in international organisation ACEA,... to ensure the competitive of the slovak automotive industry
9 Map of SR indicating the infrastructure and constistence of the suppliers West region with developed infrastructure 202 suppliers All regions 274 suppliers East region 72 suppliers
10 Suppliers per part structure in SR Interior modules, Dash boards Lear, Sai Automotive, SAS Automotive, Grupo Antolin, Polimoon, Treves, Tramico Slovakia,Eissmann, IAC Group, Emerson,ZINdustries, CRW Slovakia, Bourbon Fabi Cable bundles, Elektronics componentscoba Automotive, Adtool Delphi, Leoni, Schut, Siemens, Denisart Technology, Se Bornetze, Yazaki, Kromber-Schubert, Hefra, Wabash, Prysmian Kablo, Mkem s. r. o Molex, TRW Steering Systems Slovakia, Engines, Engine parts & components Hyundai Mobis, Pankl, Miba Sinter, Nemak, Webasto Edscha AG, GlacierTribometal, Ford Getrag, Honeywell, Magneti Marelli, Airconditions Visteon, Molpir Bateries Akutrade, Aku ma Slovakia Bumpers Matador Automotive Plastic Omnium, HBPO, Plasmet, JM Lightsfront,rear.int. Hella Slovakia, Osram, HBPO,Služba Nitra VD, Valeo, Antennas & equipment. Textile& upholstery fabric, Seat covers Calearo, Automotive Group Heiland Slowakei, Trim Leader, Tomatex, Eybl, Sklotex, Coba AutomotiveSeats Krasplat Hanil E-HWA Johnson Controls, Faurecia, Coba Automotive, Treves Airbags Steering wheels Adtool Transmisions, Clutch, Power steerings AVC, AFC ZTS, ZF Sachs, Miba Slovakia, Getrag Ford, Continental Teves, VW SK Martin, SauerDanfoss Kabrio roof systems Webasto Edscha Daschsysteme Slovakia, INTEVA Product Doors, Reinforcement Brose Slovakia, Dura Automotive Systems, Matador Automotive Dong Wong, Visteon, Emerson, Metal sheet & tineplate pressing Comax-TT, Tower Automotive, Matador Automotive, Creamer, Huhn Press, Motokom, Clamason, US Steel Košice,Mobis, Arcelor Mital, Donghee, Windows, TOWER glas Automotive, RF Bekaert, s. r. o., Izolex, Inteva, Pilkington Fuel tanks Plastik Omnium, Plasmet, Inergy Automotive systems Mirrors int. ext. Magna Exhaut systems Tower Automotive, Miba Slovakia Springs,holders & consoles PSL, PFS, LLEMI Slovakia, Gaskets- seal, vibration dampers, silent-blockscable & gearshif linkage, shift gate SaarGummi, Contitech, Kuster, Kongsberg Driveline Systems ZF Boge Elastmetal, I.G. Gasket, Rubena, Coba Automotive, REHAU Tires, Discs, Tire valves, Balance weights Brakes, Brake pads, Brake workking cylinders Continental Matador, Etop Trading, Festo, Rotobalance, Gum VAP Prešov, Knott, Fragokov Export, Huhn Press, ZF, Valeo on,premier, Bearings Kinex, Ina, ZVL Auto
11 Slovak Industry Research Development and Innovation centre of Industry Mechanical Industry Automotive Industry Electrotechnical Industry Metallurgical Industry Construction Industry E P T M E P T M E P T M E P T M E P T M Education Training Motivation Renumeration Production Assembly Logistic Control Machining Forming Welding Injection Metal Plastics Composites Ceramics RDICI Fe Al Cu Mg Ľudia Procesy Technológie Materiály Motivácia Logistický Zváranie Vstrekovanie Kompozity Vzdelávanie Tréning Odmeňovanie... Výrobný Montážny Kontrolný... Obrábanie Tvárnenie Odlievanie Lepenie... Kovy Plasty Keramika... Strojársky priemysel Automobilový priemysel Elektrotechnický priemysel Hutnícky priemysel Stavebný priemysel Knowledge intensive services RDICI Research, Development and Innovation Centre of Industry E - Employees P Processes T - Technologies M - Materials 2012, ZAP-SR
12 Innovation Research & Development Centres for Industry (RDICI) Academic institutions universities + SSA Basic research RDICI Aplicable research Development Industry Education science, research Technological basis Production Innovations ZAP-SR
13 R&D on Materials & Technology 3 main technical universities (Bratislava, Ţilina, Košice) 12 institutes of Slovak Academy of Sciences 8 private research institutes
14 R&D on Materials Science & Technology at Slovak Academy of Sciences Institute of Experimental Physics Institute of Informatics Institute of Construction & Architecture Institute of Electrical Engineering Institute of Materials & Machine Mechanics Institute of Measurement Science Institute of Materials Research Institute of Geotechnics Institute of Chemistry Polymer Institute Institute of Inorganic Chemistry Institute of Physics
15 Success innovation cases aluminium composites Young's modulus: 100 GPa Density 2,6 g/ccm excellent wear resistance controllable CTE stability at elevated temperature potential for radical weight reduction
16 Success innovation cases aluminium composites Joint development of: Slovak Academy of sciences, SAPA Profily, Ţiar nad Hronom (SK) Alulight GmbH, Ranshofen (A) SHW GmbH, Wasseralfingen (D) Camshaft phaser stator ring engine BMW, pcs/year
17 Success innovation cases aluminium foam Stiffener of side rail Audi Al2: start of serial production 2001 at Neuman Alufoam GmbH, Marktl (A) developed by Slovak Academy of Sciences firts attempt for serial application of Al foam in automotive
18 AUFEER DESIGN R&D COMPETENCIES COMPETENCIES : Design & Surfacing Team exterior and interior E&D Car Body body-in-white, platform, exterior systems E&D Interior and exterior plastics bumpers, tuning, accessories, seats, door panels, etc. E&D Lighting headlights, rear lamps, fog lamps, small lightings E&D Electro SYS&KAB plans, development of 3D wire harness installation, data interface in Logical Cable CAE/FEA/CFD static & dynamic analyses, biomechanics, ergonomics, meshing, FEM model assembly, etc. Die & Press Tool Design layouts, simulations, process optimizing & consulting Prototype Development & Manufacturing parts and complete vehicle Welding Lines Design Concept + design, cinematic simulation, offline programming, launch, postlaunch support Development of Jigs and Fixtures Welding fixtures, check and measuring fixtures, assembly jigs,semi automatic, full automatic, robotic lines SOFTWARE : - CATIA V 5 - CATIAV V4 - ALIAS STUDIO - ICEM SURF - PAM CRASH - MADYMO - NASTRAN - ANSA - AUTOFORM
19 MATADOR INDUSTRIES R&D COMPETENCIES COMPETENCIES : A/ Mechanical Design Projects - Line for asymetric bearings - Post curing box for truck tyres - Rotary pressing machine + cutter - Pre-lubrication of Differential Shafts C/ Process simulation - Complete, integrated, large-scaled and effective solutions for sheet metal pressing (from tool design to forming and validation including prediction of suspension and correction) B/ Applied Design - Rapid generation of preliminary 3D-Layout - Rapid redistribution of processes - Generation of time and procedural analyses - 3D presentation with support of.jt and.jt2go files - Synchronisation of robotic workplaces - Off-line programming, Layouts optimalisation - Detection of interference zones SOFTWARE : - CATIA V 5 - PRO ENGINEER - PAM STAMP - ELECTRO EPLAN - ROB CAD - AUTOCAD - INVENTOR - SOLID EDGE - PROCESS DESIGNER
20 MATADOR AUTOMOTIVE VRÁBLE R&D COMPETENCIES COMPETENCIES : Project management tracking of dies and press tools for structural automotive parts Design of Trip layouts Project management for start up production in MAV for VW, Suzuki,Škoda, Audi, 2D drawing creation ( Project SK 251 CCB, Yeti,VW Jetta) Technical sales support Welding process consulting 3D measurement consulting +project quality support Engineering support to customer in structural parts production + CCB production SOFTWARE : - CATIA V 5 - CATIAV V4 - PAM STAMP - FAST BLANK - SIEMENS NX4 - PRO ENGINEER - AUTOCAD
21 Possibilities for support of R&D activities from public funding in Slovakia ERDF program Research and Development (1,8 bil. euro) Support for building research infrasctructure and competencies Slovak Act 185/2009 on Stimuli for R&D (of 23 April 2009) Suppot for establishing R&D depertments and R&D activities in industry FP7 EU projects: Current call FP NMP-ICT-FoF Deadline: 4th December 2012 Activity: NMP Topic: Manufacturing Processes for Products Made of Composites or Engineered Metallic Materials, Funding Scheme: Small or medium-sized collaborative projects Funding: up to 4 mil.euro Governmental support for building R&D in automotive in Slovakia: Type Fraunhofer Institute - assigned
22 Thank you for your attention! Contact: Doc. Ing. Štefan Rosina Managing Vicepresident ZAP Bojnická Bratislava Phone: Mail: stefan.rosina@matador-group.eu H.P.Degischer
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