Realtá MAPEI. Americas. What s Inside ISSUE 11

Transcription

1 Realtá MAPEI Americas What s Inside ISSUE 11

2 Realtá MAPEI Editor: Anita Burton Editorial Contributors: Cris Biershank, Diane Choate, Dave Hamilton, Jeff Johnson, Todd Miller, Judy Pugatch, Ben Thomas Production Editor: Brian Hedberg Graphic Designer: Stephen Gil Production Coordinators: Hassan Jaddaoui, David Lasher Operational Marketing Manager: Steven Day President and CEO: Luigi Di Geso Publisher MAPEI Corporation, Headquarters of the Americas 1144 E. Newport Center Drive Deerfield Beach, FL MAPEI Global Corporate Headquarters Mapei SpA Via Cafiero, Milan (Italy) President and CEO: Giorgio Squinzi Director: Adriana Spazzoli Coordination: Metella Iaconello MAPEI ( ) Americas president s letter Lou Holtz, former head coach for the University of Notre Dame and one of college football s most successful coaches, once said: Ability is what you re capable of doing. Motivation determines what you do. Attitude determines how well you do it. In the construction industry, those of us who have survived the past two years have certainly done so because we have ability and motivation. Now as we begin to battle our way back to recovery, we are faced with a mildly encouraging outlook in Admittedly, it will not be a boom year; but, with a strong positive attitude, we can make it a year of prosperity for ourselves and our companies. We cannot wait for the economy to recover in order to become successful again; we must succeed through our own strong contributions to the economy. Every member of our industry who gives his or her best individual effort helps build a team that will drive the recovery. As the recovery gains momentum, forward-thinking, flexible, responsive companies will be the big winners in the construction industry. Dr. Giorgio Squinzi, the owner and CEO of MAPEI Group, has shared with us his philosophy on Investing for the Future : I have expressed my opinion, in several different settings, that there is a way out of the global crisis, which has been hitting every industry for some time. In the building sector, which is the one of major interest to MAPEI Group, the crisis has been felt all around the world; and a number of markets have even ground to a halt. Governments and government bodies have to play their part in the economic recovery, but the business sector also has a lot to do. At MAPEI we are continuing to invest in innovation, research and internationalization, and are not simply focusing on immediate profits. Forecasters say that we will reach the end of the tunnel in At MAPEI, we are already preparing for that moment, convinced that strong companies that invest in research will overcome the crisis and be even stronger than before. This is the line adopted by our Group, which since 1978 has opened or integrated an average of almost two facilities per year all over the world, and invested 6% of annual revenues in Research & Development (82 million Euros per year [or $111 million U.S.]). Investing in the future, with our feet firmly placed on the ground of today, in spite of the widespread pessimism, is the path followed by MAPEI. We continue our journey of worldwide growth not alone, but together with our stakeholders, those whom we consider an active, integral part of our growth and success. We hope you will add your positive attitude to ours and go for the gold with MAPEI in 2010! Sincerely, 2010 MAPEI Corporation. All rights reserved. Luigi Di Geso, President and CEO, MAPEI Americas

3 CONTENTS WINTER 2010 Realtá MAPEI Americas ISSUE 11 technical departments PRODUCT SPOTLIGHT 8 Mapelastic SRS features 2 TOP STORY MAPEI s construction line is on the move Introducing a dozen new products 9 SPECIAL FEATURE 2010 International Trade Shows 14 SPECIAL FEATURE BC welcomes 2010 Winter Olympics MAPEI helps construct world-class venues 30 TECHNICAL FEATURE Designing for compatibility Why system solutions make sense 9 12 TECHNICAL DO S & DON TS Evolution in wood-flooring installation systems 26 ANSWERS FROM THE EXPERTS Preventing efflorescence when installing tile or stone 34 SINGLE-SOURCE SYSTEM Large-format tile installation on a high-rise exterior façade 35 TECHNICALLY SPEAKING over existing concrete extras 24 MAPEI AROUND THE WORLD 25 MAPEI TECHNICAL INSTITUTE BUSINESS NEWS 40 PROJECTS IN THE WORKS ON THE COVER Building our concrete restoration line 2 Realtá MAPEI Americas ISSUE 11,

4 top story Despite a global economic downturn over the past couple of years, MAPEI has continued to forge ahead in making huge investments into environmentally friendly, LEED-compatible products and systems specifically designed to meet customer needs was a productive year for MAPEI s Concrete Restoration Systems (CRS) line as several key advancements have been made that help fill out three target product families, with plans for several additional product launches already underway. With MAPEI s newest product offerings, construction-based contractors can rely on MAPEI for a host of high-performance, industrial-grade single-source systems backed by solid, project warranties. 2 ISSUE 11, 2010 Realtá MAPEI Americas

5 To help contractors expand their opportunities and avenues for protecting concrete with easy, efficient, cost-effective means, MAPEI has added 3 new products to its waterproofing family. Planiseal WR is a transparent, penetrating water-based water repellent that capitalizes on the latest silane-siloxane technology to provide a cutting-edge water-repellent solution. Protecting porous concrete, brick, stone and grout from water intrusion that can lead to staining and freeze/thaw damage is now foolproof with this easy-to-apply, sprayable, clear product. Planiseal WR penetrates deep into the substrate for longlasting protection. Once the concrete or brick is treated, water will bead on the surface to prevent chloride ion penetration which can lead to corrosion of reinforcing steel, and subsequent damage to the concrete. According to the RILEM 11.4 test results, Planiseal WR dramatically reduced water absorption by 100% at 3 hours and by more than 95% at 24 hours. Low-odor, VOCcompliant Planiseal WR is also resistant to staining, which helps improve long-term cleaning and maintenance of concrete by reducing dirt pickup. This LEED-compatible, breathable water repellent is developed with MAPEI s green innovation, which helps contribute valuable points toward LEEDcertified projects. Planiseal WR can be used on exposed vertical or horizontal concrete masonry block, concrete pavers, concrete driveways and sidewalks that are properly prepared, sound, stable and at least 28 days old. Two new, highly efficient, spray-grade methods of installing ultra durable, elastomeric, cold-applied seamless membranes have now joined MAPEI s waterproofing family. Mapelastic SRW flexible, waterproof, seamless rubber membrane and Mapelastic SRS flexible, chemically resistant, seamless rubber membrane for sewage and drainage systems are designed to tackle specific industry needs. There is a trend for water treatment facilities across the nation to over-utilize energy and capacity by unnecessarily treating millions of gallons (or liters) of stormwater that infiltrate sewage systems following rain events. This infiltration and inflow penetrate through cracked sewer lines, manhole covers and damaged or poorly maintained manhole chimneys, contributing to excess volume of water treatment and deterioration of the wastewater system. Municipalities that properly repair and maintain manhole chimneys realize massive annual savings by reducing costs associated with excess water treatment and manhole chimney replacement caused by deterioration of unprotected surfaces. To address this very costly and widespread problem, MAPEI has introduced Mapelastic SRS to protect the concrete of a new, repaired or restored manhole chimneys. This repair and protect system ensures that water infiltration is completely stopped and the integrity of manhole chimneys is complete. While Mapelastic SRW and Mapelastic SRS have much in common and function as outstanding seamless rubber membranes, Mapelastic SRS is distinctly formulated with tremendous tensile strength and puncture resistance, as well as chemical resistance. That makes it the ideal membrane solution for environments that are exposed to hydrogen sulfide attack, including sewage and drainage systems and wastewater treatment plants. On the other hand, Mapelastic SRW is ideal for waterproofing and protecting the concrete of commercial buildings, piers, fresh and saltwater fountains, planters, foundations and roofing applications including green roof systems. Plaza decks and pool decks that will be finished with tile also would reap durable, long-term benefits from application of Mapelastic SRW. Note that to achieve optimal results, both specialty membranes can be installed only by manufacturer-trained applicators. Here is what Mapelastic SRS and Mapelastic SRW have in common: cold-applied membranes waterproofing concrete in harsh/ exposed environments 1600% to completely bridge and seal cracks in concrete complete integrity even under dynamic stress dissimilar materials including brick, steel and stone durable, impermeable membrane that bonds to damp concrete with almost immediate chemical reactivity puncture resistance and tensile strength application remains sealed even when subject to ground movement thermal cycling nonflammable therefore suitable for use in confined areas green roof systems Realtá MAPEI Americas ISSUE 11,

6 top story To provide contractors with a complete variety of commercial and industrial-grade construction products, MAPEI has added four new products to this family. For non-moving joints: Self-leveling Planibond JF semi-rigid epoxy joint filler is ideal for filling and sealing horizontal, non-moving saw-cut control joints and random cracks in interior horizontal surfaces. This two-part, 100%-solids joint filler is highly versatile, meeting ASTM C881 and ACI 302 requirements, and even USDA specifications for food-processing areas. Planibond JF comes in dual cartridge for easy use and expert application and results in a high-strength, durable repair that can easily withstand heavy dynamic and static loads, along with hard-rubber wheel traffic. Formulated with moisture tolerance while being installed, this all-in-one joint filler optimizes bond in moist conditions, saving installers costly preparation time. Suitable for use in public areas, low-odor Planibond JF is LEED-compatible, which helps contribute valuable points toward LEED-certified projects. Self-leveling Planiseal RapidJoint 15 is a polyurea, elastomeric joint and crack floor filler designed for supporting nonmoving joint nosings subject to forklift and steel-wheeled traffic. This flexible joint filler can accommodate joint movements of 10% to 15% and is so fast-curing that repaired joints can be re-opened to traffic almost immediately after application. Broad temperature capabilities allow it to cure all the way from -40 F to 130 F (-40 to 54 C) and remain flexible at cold temperatures, making it suitable for freezers, cold storage rooms, manufacturing and industrial floors. Enhanced application characteristics allow Planiseal RapidJoint 15 to be shaved easily as early as 1 hour following placement, and it typically won t leave a stain on surfaces adjacent to the joint. Resistant to petrochemicals, odorless Planiseal RapidJoint 15 is LEED-compatible, which helps contribute valuable points toward LEED-certified projects. For moving joints: Two new high-performance sealants for moving joints have now joined this family. Mapeflex P1 SL self-leveling elastomeric, polyurethane sealant is designed for horizontal, moving joints while Mapeflex P1 nonsag, elastomeric polyurethane sealant is mainly used for vertical, moving joints. Both one-component sealants are installerfriendly, offer superior gunning and tooling for easy and efficient application. Formulated with high abrasion and tear resistance, both products accommodate joint movements of +/- 25% while promoting tremendous adhesion. Paintable and sandable Mapeflex P1 SL and Mapeflex P1 are odorless and low in VOCs, and will typically not stain or shadow surfaces they are applied to or pick up dirt easily. Both offer great resistance to weathering, are LEED-compatible and meet South Coast Air Quality Management (VOC) limits. 4 ISSUE 11, 2010 Realtá MAPEI Americas

7 A variety of new members have joined this family and include a host of primers, moisture treatment solutions and new decorative finishes that offer much greater versatility and excitement to a thriving line. A) New priming solutions With MAPEI s three newest priming additions, MAPEI now has a priming solution for every substrate condition. Primer E 100%-solids epoxy primer is specially designed for use with MAPEI self-leveling underlayments and toppings utilizing a sand broadcast method. Twocomponent Primer E epoxy system is a highly effective method for successfully bonding to nonporous, dense substrates before installing levelers subject to highstress elements including dynamic loading, vibration and deflection. That s why it is highly recommended for all decorative topping installations that demand the highest degree of crack resistance and smooth, even surface finish. The low-viscosity formulation of Primer E allows it to penetrate well into the substrate and promote a tenacious bond, while also allowing for fast, easy spreading to expedite installations. LEED-compatible Primer E is low in odor and VOC-compliant, making it suitable for use in interior, occupied spaces. Ultra low-viscosity Primer CE surfaceconsolidating epoxy primer is formulated with extended working time to deeply penetrate into weak concrete or gypsum substrates, effectively consolidating substrates and providing a sound surface for subsequent flooring installations. A single-coat application of two-component, 100%-solids Primer CE helps cost-effectively restore the structural integrity of friable substrates such as weak gypsum-based underlayments or lightweight concretes before the application of underlayments, toppings or finish floor surfaces. Once installed, Primer CE is compatible with a wide variety of primers and adhesives typically used with today s flooring installations including tile; vinyl composition tile (VCT); sheet vinyl; carpet; wood; and other floor finishing products. LEEDcompatible Primer CE is VOC-compliant and has a low odor, making it suitable for use in interior, occupied environments. Note that properly prepared, sound and stable concrete substrates must have an MVER below 5 lbs. per 1,000 sq. ft. (2,27 kg per 92,9 m 2 ) per 24 hours before applying Primer CE. All-purpose Primer T is a one-component, highly versatile primer for a wide variety of substrate conditions. Typically, a singlecoat application of this water-based, acrylic primer enhances the performance and adhesion of self-leveling underlayments on nonabsorbent surfaces as well as many properly profiled absorbent surfaces. Easy to handle and apply, LEED-compatible Primer T is VOC-compliant and has a low odor for use in interior, occupied spaces. Fast-turnaround features make it the ideal primer for MAPEI s Easy line of reduced-preparation levelers, including Ultraplan Easy and Novoplan Easy self-leveling underlayments. Primer E is suitable for: concrete substrates with a moisture vapor emission rate (MVER) below 3 lbs. per 1,000 sq. ft. (1,36 kg per 92,9 m 2 ) per 24 hours and less than 75% relative humidity by ASTM F2170. substrates. including epoxy or cement terrazzo, and ceramic tile. Primer T can be used over: VCT, natural stone or exteriorgrade plywood before applying self-leveling underlayments or cementitious adhesives. well-bonded old cutback adhesive, floor-covering adhesive or polyurethane adhesive. stable concrete substrates, whether smooth and nonabsorbent or profiled and absorbent before application of self-leveling underlayments. Realtá MAPEI Americas ISSUE 11,

8 top story MAPEI partners B) New moisture treatment solution Recently joining the self-leveling family is Planiseal VS alkali-resistant, epoxy moisturereduction barrier. Just one application of Planiseal VS at the designated film thickness efficiently reduces MVERs up to 25 lbs. per 1,000 sq. ft (11,3 kg per 92,9 m 2 ) per 24 hours to below 3 lbs. (1,36 kg), providing a fast-track, cost-effective solution for substrates with highly challenging moisture issues. Formulated with low viscosity and an extended working time, Planiseal VS penetrates deep into the substrate, ensuring a durable and robust moisture solution. Once installed, Planiseal VS is compatible with a wide variety of primers and adhesives typically used in today s flooring installations including tile; VCT; sheet vinyl; carpet; wood; and other floor-finishing products. Planiseal VS is LEED-compatible, is VOC-compliant and has a low odor, making it suitable for use in interior, occupied environments. Just one application of Planiseal VS efficiently reduces MVERs up to 25 lbs. (11,3 kg) to below 3 lbs. (1,36 kg) providing a fasttrack, cost-effective solution for substrates with highly challenging moisture issues. Given that availability of Planiseal VS is currently limited to MAPEI s Pinnacle Group of highly trained installers who work with serious moisture vapor substrate conditions, MAPEI also offers Planiseal EMB through general distribution for tile and floor-covering applications. One coat of 100%-solids Planiseal EMB premium epoxy moisture barrier can reduce concrete MVERs from up to 20 lbs. per 1,000 sq. ft. (9,07 kg per 92,9 m 2 ) per 24 hours to less than 3 lbs. (1,36 kg). Its unique formulation easily penetrates into the concrete substrate while creating a solid film layer on the surface, resulting in outstanding moisture transmission reduction. 6 ISSUE 11, 2010 Realtá MAPEI Americas

9 MAPEI Pinnacle Group levels the field Independent U.S. installers of selfleveling underlayments and toppings that have demonstrated a history of successful installations and consistent customer satisfaction are members of MAPEI s Pinnacle Group. MAPEI provides tremendous support to members to help them achieve and maintain high standards and professionalism in all MAPEI product and system installations. MAPEI provides specialized training and technical resources to the Pinnacle Group contractors in order to promote exceptional installation results every time. In turn, members contribute to future product development, application processes and technological innovations benefiting the industry as a whole. General contractors can locate a self-leveling contractor directly at by clicking on the Specialty Contractor Groups link and then the Membership Directory link on the Pinnacle Group page. C) New decorative finish solutions for the professional micro-topping installation Formulated with unique, customized polymers, the next-generation Planicrete UA waterbased, concentrated, universal liquid latex admixture enhances the performance of several MAPEI products and mortar mixes. Adding LEED-compatible Planicrete UA to the design mix significantly boosts a product s physical performance characteristics like flexural and tensile strengths, durability, bond and workability while offering the industry a host of new decorative flooring-finish options. Planicrete UA + Ultracolor Plus (premium, rapid-setting, sanded grout) for a pre-colored microtopping Planicrete UA + Keracolor U (premium, unsanded grout) for a pre-colored, fine-grade microtopping highly versatile, sandable microtopping that is readily available in 36 modern colors texture that require a consistent finish finishes including tight trowel, knockdown and stencil highly versatile, unsanded microtopping that is readily available in 36 modern colors tight, smooth finishes as well as knockdown and skip-trowel topping repairs Planicrete UA + Concrete Renew or Concrete Renew Fine (cementitious concrete resurfacers) durability of a repair resistance workability Adding Planicrete UA to the design mix significantly boosts a product s physical performance characteristics while offering the industry a host of new decorative flooring finish options. While these 12 new products represent huge strides in the growth of MAPEI s CRS line, customers can look forward to several additional product offerings already being launched. For more information on our newest products and systems, please visit about the author Todd is the Business Manager for MAPEI s Concrete Restoration Systems division. Experienced in product line management, marketing, systems development and customer service, Todd is committed to innovative products and positive customer solutions. Realtá MAPEI Americas ISSUE 11,

10 TM product spotlight NEW! Mapelastic SRS Typical Value Mapelastic SRS is an advanced-technology, flexible, seamless rubber membrane specifically formulated for sewage and manhole rehabilitation environments, and easily spray-applied by trained installers. Chemical resistance, puncture resistance and elongation of more than 1600% make Mapelastic SRS ideal for waterproofing and protecting concrete subject to corrosion from hydrogen sulfide gas by completely bridging and sealing cracks. Designed with tremendous bond and tensile strength, this durable, impermeable membrane develops full strength within 7 days and can withstand up to 10 atm or 150 psi of hydrostatic head. LEED-compatible, water-based Mapelastic SRS is solvent-free, nontoxic, nonflammable and odorless, making it suitable for installations in confined areas. Uses in sewage and drainage systems to prevent deterioration caused by hydrogen sulfide attack durable, chemical-resistant coating is desired elements under green roof systems water treatment facilities, drainage systems, foundations, catch basins, treatment plants and more old that is free from curing agents, oil, grease or other contaminants and bond breakers Testing thickness ASTM 751/1593/ mils (2 mm) VOCs 0 g/l Tear resistance ASTM D lbs. (205 N) Puncture resistance FTMS 101, Method lbs. (267 N) Consistency Pourable liquid Color Black Elongation at break ASTM D % Tensile strength at break ASTM D412 Did not fail at maximum Recovery ASTM D412 90% Peel strength ASTM 903 Did not peel from substrate Low-temperature elongation at 22 F (-6 C) ASTM D > 500% High-temperature aging at 176 F (80 C) 48 days ASTM D240 > 300%, with no deterioration or failure Service temperature ASTM D F to 185 F (-37 to 85 C), with no deterioration or failure Permeability ASTM E perms Resistance to static head Calders testers Hydro Stand 150 psi (1,03 MPa), with no leaks Ozone exposure (41 days, equivalent to 14 years) ASTM G19, ASTM D756 No deterioration or failure Salt fog exposure at 95 F (35 C) for 1000 hours ASTM B No deterioration or failure Class A fire rating ASTM E Passed Ultraviolet light exposure, equivalent to 45 years ASTM G26 No deterioration or failure Accelerated aging test, equivalent to 45 years ASTM D573, ASTM D412 No deterioration or failure Shelf life Time to foot traffic, at 73 F (23 C) and 50% humidity Full cure time, at 73 F (23 C) and 50% humidity Flash point (Seta flash) Requires Parts A and B Mapelastic SRS, Part A, drum: 55 U.S. gals. (208 L) Mapelastic SRS, Part A, tote: 275 U.S. gals. (1 041 L) Mapelastic SR, Part B, drum: 55 U.S. gals. (208 L) per 1 U.S. gal. (3,79 L) Clean concrete * Depending on the profile of the substrate. Apply only with designated spray equipment and by a trained applicator. For more information on the complete line of MAPEI products, call MAPEI ( ). 1 year when stored in cool dry place above 40 F (4 C). Protect from freezing. 24 hours 72 hours > 212 F (100 C) MR Credit 5, Regional Materials ** Up to 2 points IEQ Credit 4.2, Low-Emitting Materials 1 point Paints & Coatings ** Using this MAPEI product may help contribute to LEED certification of projects in the categories shown above. Points are awarded based on contributions of all project materials. 10 sq. ft. (0,93 m 2 ) at 120 mils (3 mm) thickness Visit our Website at 8 8 ISSUE 11, 2010 Realtá MAPEI Americas

11 special feature 2010 International Trade Shows world of concrete This year s show featured indoor and outdoor exhibits with the industry's leading suppliers showcasing innovative products and technologies, exciting demonstrations and competitions, a world-class education program, and plenty of information to help sustain and grow business. b Striking decorative concrete applied samples showed combinations of MAPEI s Planicrete UA universal admixture with Keracolor U unsanded grout, with Ultracolor Plus rapidsetting sanded grout, and with Concrete Renew resurfacer. All three combos produce outstanding micro-toppings that offer a variety of finish floor options. c Hugely popular self-leveling demonstrations featured Ultratop Natural Gray high-performance concrete topping, Novoplan Easy reducedsurface-preparation underlayment and new Planitex SL underlayment for gypsum and wood substrates. b d c e d MAPEI s technical team also showed how new Mapelastic SRS chemically resistant, seamless rubber membrane works wonders for repairing and protecting highly industrial water treatment applications such as manholes. e Dr. Marco Squinzi, Director of Research & Development for MAPEI Group, spoke at the press conference and focused on MAPEI s continuing growth and investment in its Concrete Restoration Systems line. Despite a global recession, MAPEI Group continued to increase revenues over the previous year. Realtá MAPEI Americas ISSUE 11,

12 special feature surfaces Surfaces provided an opportunity to see thousands of innovative products, tools and technologies for enhancing and growing floor-covering businesses. Undoubtedly, this international event allows retailers, distributors, installers, architects and designers to get the information they need to be successful, no matter the condition of the economy. b Attendees spent much time admiring MAPEI s floor-covering applied samples, which included cool interactive touchscreens that were loaded with helpful product information. c MAPEI s technical team uses a human example to demonstrate the strength and durability of new Ultraflex LFT premium mortar for large-format and heavy tile and stone, d while also showing off its tremendous nonsag properties. e Attendees also experienced demonstrations featuring Ultracolor Plus rapid-setting sanded grout with DropEffect technology for joint widths 1/16" to 1" (1,5 mm to 2,5 cm). f MAPEI s booth at Surfaces 2010 was abuzz with activity throughout the 3-day event. Together with Dr. Giorgio Squinzi, CEO of MAPEI SpA and president of MAPEI Group g, Mr. Luigi Di Geso, President and CEO of MAPEI Americas h, spoke about the future of the construction industry at this year s press conference. Di Geso emphasized that with the help of our customers, MAPEI will drive the growth of our industry and not wait for the recovery to help us. d b c e f g h 10 ISSUE 11, 2010 Realtá MAPEI Americas

13 construct canada More than 23,500 visitors attended the 2009 show including architects, builders, contractors, engineers, specifiers, building owners, facility managers, property managers and interior designers. With more than 1,050 exhibits, 200 new and green products, and 250 presentations available, visitors viewed the latest in building, design and construction products, services and technologies. An extensive seminar program focused on a wide range of educational sessions on improving project delivery and smart business practices, leading-edge technology for project design, green buildings, building performance, design trends and more. All three of MAPEI s lines were well-represented at this year s show. A host of applied samples beautifully illustrated MAPEI products from the bottom up including subfloor preparation, surface preparation, waterproofing, setting and grouting products b and finished with a variety of floorcovering materials c. d Paralleling the heavy emphasis on its green innovation products, MAPEI proudly displayed the 4 ways it helps the construction industry contribute LEED points toward LEED-certified projects. b c d Realtá MAPEI Americas ISSUE 11,

14 technical do s & don ts Evolution in wood-flooring installation systems: Whether wood is engineered or solid in construction, its look promotes a rich, warm, clean, highly desirable environment that continues to gain popularity in retail businesses, department stores, libraries, condominiums, and other commercial and institutional spaces. Wood installations can pose challenges, particularly when adhering wood flooring to concrete subfloors that emit moisture vapor emissions. The best wood-flooring installers know that taking basic precautions by addressing moisture issues with new, innovative moisture-control products is critical to preventing costly labor and material repair bills. Fortunately, exciting product evolutions now offer dual- and multi-function features that combine moisture control with outstanding bond, crack isolation and/or sound reduction. Ultrabond ECO 995 Premium Moisture-Control and Wood-Flooring Adhesive both bonding and moisture emission control (6,80 kg) MVER or 85% RH with naturally occurring rapidly renewable resource materials 12 ISSUE 11, 2010 Realtá MAPEI Americas

15 How to ensure a successful wood-flooring installation make sure that the wood flooring is compatible with a glue-down installation method. Wood-flooring manufacturers have justifiable reasons as to why their flooring product can be nailed down, stapled down or adhered to a subfloor. So don t assume that all wood flooring can be glued to a subfloor. It is essential to carefully read the manufacturers recommendations included in the wood-flooring product packaging or call the flooring manufacturer to make sure that your installation method meets the recommended guidelines for that particular floor-finish product. check the concrete subfloor for moisture vapor emissions. Checking a concrete slab for moisture vapor transmission is best done using a calcium chloride test kit or relative humidity (RH) meter. Taking the extra step to protect a wood installation from moisture damage is critical to preventing a flooring failure due to cupping, buckling or warping which can only be fixed by removing and replacing the entire wood floor. While it s always best to take precautions by testing concrete for moisture emissions, MAPEI has developed a cutting-edge woodflooring installation product to help guard against unknown subfloor moisture problems. Just one coat of new dual-function Ultrabond ECO 995 premium moisture-control and wood-flooring adhesive controls moisture vapor emissions and provides bonding at the same time. It offers installers an excellent means to ensure that even if the moisture vapor is not measured, the wood floor will still be protected from most subfloor moisture vapor emissions up to 15 lbs. (6,80 kg) MVER or 85% RH. make sure that the subfloor is smooth, flat and defect-free. Wood flooring is a very rigid material and, when installed with a gluedown method, does not conform to subfloor irregularities. So if the substrate exhibits high spots or depressions, the wood adhesive cannot make contact properly with the back of the wood flooring. A lack of bond between the substrate and flooring material results in hollow spots and creaking noises when the wood floor is walked over. Because urethane adhesives will not re-adhere once dry, the only way to correct the bond is to inject glue under the hollow spot or in serious cases, remove part of the flooring and glue it down again. To prevent an unnecessary, expensive and time-consuming wood-floor repair, it makes more sense, after thoroughly cleaning the substrate, to take the extra step of pouring a layer of Ultraplan Easy high-performance, easy-preparation, self-leveling underlayment. This procedure creates a super smooth, flat subfloor that almost guarantees against hollow spots. For applications that require quick-fix, minor substrate repairs like low spots and depressions, Planiprep RS rapid-setting, trowelable underlayment will do the job. This fast-track patching compound trowels smoothly from almost featheredge to 4" (10 cm), providing a defect-free finish that s ready to receive wood in about 4 to 6 hours. leave adhesive residues on the surface of prefinished wood flooring. Because nailers, staplers, compressors and various accessory products are not required when gluing wood onto concrete subfloors, a glue-down installation method is relatively easy. In a glue-down method (especially when using urethane adhesives), it is vitally important to make sure that all adhesive smudges are removed from the surface of the wood flooring while the adhesive is still wet. MAPEI s Ultrabond ECO 995 urethane adhesive features highly aggressive bond strength for the purpose of promoting an ultra secure, permanent wood installation. Once cured, this urethane adhesive will not budge! For a clean, pristine finish floor, it is essential to keep a fresh, clean rag on the jobsite along with MAPEI s Ultrabond Urethane Cleaner to effectively remove adhesive from the surface of prefinished wood flooring, as well as all trowels and tools. forget about the neighbors below you. Wood floors are finding their way into all types of buildings, including multi-story high rises and condominiums. Adding a sound-deadening membrane before gluing down the wood helps to ensure that unwanted surface noise is not transmitted into living quarters below. When combined with any MAPEI urethane wood adhesive, Planiseal WFM urethane wood-flooring membrane is a proven method to reduce surface sounds and impact noises. Plus, it provides crack isolation up to 1/8" (3 mm) while protecting wood flooring from subfloor moisture vapor transmissions. For an alternate, quick and easy system to guard against impact and airborne sound transmission in multi-level buildings, combine Mapeguard 2 premium crack-isolation and sound-reduction sheet membrane with any MAPEI urethane adhesive. about the author Jeff is the Product Manager for MAPEI s Floor Covering Installation Systems line. Jeff brings more than 20 years experience in floor-covering installation, product development and marketing. Practical experience in the construction industry and as a bench chemist gives Jeff a unique and exciting perspective to the FCIS line. Realtá MAPEI Americas ISSUE 11,

16 special feature Realtá MAPEI Editor, and Dave Hamilton, The motto for Vancouver s Winter Olympics is familiar to all Canadians through their national anthem. With glowing hearts beautifully captures what every athlete feels when representing their country on the world stage, while reflecting the deep pride and honor Canadians feel living in a free and friendly nation. 14 ISSUE 11, 2010 Realtá MAPEI Americas MAPEI has more than three decades of experience in supplying products for Olympic buildings and sports facilities around the world. Its reputation for providing outstanding flooring solutions has earned it the privilege of helping to construct six major venues through contributing premium LEED-compatible products and systems for surface preparation, concrete repair and tile/flooring installation. Canada s 2010 Olympic motto perfectly reflects MAPEI s enormous pride in once again being given the opportunity to support international sport and leave its mark on several of Vancouver s finest Olympic legacies.

17 2010 Winter Games: Fast Facts Vancouver 2010 is committed to using sustainable solutions to manage the social, economic and environmental Paralympic Winter Games venues and operations. Located on Canada s west coast, beautiful British Columbia is Canada s third largest province, boasting a vast and varied landscape that includes coastal fjords, majestic mountains, lush valleys and desert expanses. British Columbia is home to more than 40 major Aboriginal groups and houses the province s large Asian population, making Chinese and Punjabi the most common spoken languages after English. While the province s major industries include tourism, fishing, mining, hydroelectricity and forestry, industries such as ecotourism, film and high tech also continue to gain popularity. With the ocean at its feet and mountain wilderness at its back, the city of Vancouver has been ranked Best place to live for 5 consecutive years according to The Economist magazine and Best city in the Americas according to Conde Nast Traveler magazine. Deeply committed to environmental sustainability, Vancouver is a major tourist destination for its stunning gardens and more than 180 parks. In fact, world-famous Stanley Park offers a combination of natural forest and parkland right near the city center. Realtá MAPEI Americas ISSUE 11,

18 special feature Located 14 miles from downtown Vancouver, just across the Fraser River from the Vancouver International Airport, is the Richmond Olympic Oval. At 511,566 sq. ft. (47,526 m 2 ), this site is one of the most spectacular and impressive indoor venues for the 2010 Winter Games, housing a 400-meter indoor track where all speedskating competitions will take place. As an exceptional model of green-building design and operation, the Oval qualifies for LEED Silver green-building certification. The 215,278 sq. ft. (2-hectare) clear span roof structure was built from wood salvaged from a pine beetle infestation of pine trees in British Columbia s interior. Its storm water management system captures rainwater from the roof, to be used for toilet plumbing and irrigation. The Oval s construction uses non-toxic materials to ensure excellent indoor air quality including floor coverings, sealants and paints that result in minimal off-gassing. MAPEI played an integral role in helping to construct the Oval s speed-skating slab, upper ice deck, rowing pool tank, rowing pool deck and several sections of the building s concrete floors. As well, MAPEI adhesives were used to install Mondo rubber flooring throughout the fitness areas and dressing rooms. Already the centerpiece of a major new urban waterfront neighborhood, the Richmond Olympic Oval will be transformed into an international center of excellence for sports and wellness after the Games. Designed with flexibility in mind, the Oval will be used for various sport and community functions, providing a recreational legacy for generations to come. Built to meet or exceed national accessibility standards, this incredible center will serve as a training and competition facility for many wheelchair sports including wheelchair rugby, wheelchair basketball and adaptive rowing. 16 ISSUE 11, 2010 Realtá MAPEI Americas

19 c b d e c Ultratop Gray and Ultratop Natural Gray high-performance, quick-setting, self-leveling concrete toppings, for resurfacing the damaged slab on the main level both under the seating area and around the Oval s main area Planitop 23 fast-setting, two-component, vertical and overhead repair mortar was used to repair areas of the inner slab that butted up against the extremely cold Oval slab section Mapecem 102 medium-build, fast-setting mortar, for resloping the floor on the ice level at the top of the stairs leading to the Oval s inner section Ultratop White high-performance, quicksetting, self-leveling concrete topping, tinted with a black oxide pigment, for creating a light gray concrete finish surface in the Oval s 4,500 sq. ft. (418 m 2 ) entry Concrete Renew high-performance concrete resurfacer and Mapecem Quickpatch high-performance, high-flow concrete patch, for resurfacing sections of the upper ice perimeter deck Mapecem 202 medium-bed, two-component, fast-setting mortar, for resloping the concrete slab in two Zamboni bays e Novoplan Easy easy-preparation, selfleveling underlayment, for leveling the floor in the Oval s center before installing hardwood flooring, where hardcourt sports like basketball, volleyball and badminton are played Ultraplan 1 Plus quick-setting, self-leveling underlayment, for leveling several of the utility room floors before installing finish flooring Ultraplan M20 Plus quick-setting, selfleveling concrete topping and underlayment, for resurfacing the bottom landing of the stairs, ground floor, south side and middle sections of the building b Planipatch fast-setting, cement-based patching compound, for general patching repairs and substrate preparation before installation of rubber flooring Mapelastic all-climate, flexible, cementitious membrane, for waterproofing and protecting the decks and tanks of the rowing pool before setting tile Kerabond/Keralastic premium, flexible tile mortar system, for setting tile on the decks of the rowing pool Kerapoxy stain-resistant, 100%-solids epoxy mortar and grout, for grouting tile on the decks of the rowing pool d Ultrabond G21 premium, two-part urethane flooring adhesive, for installing Mondo rubber flooring throughout the Oval s fitness areas and dressing rooms Mapefinish Wet Look high-gloss, waterbased acrylic sealer, for sealing the concrete floor of the main front entrance MAPEI partners City of Richmond, BC Concrete surface preparation, concrete patching and repair, resloping floors, self-leveling floors, resurfacing floors, sealing concrete floors, waterproofing pool decks and tanks, setting tile on pool decks and tanks, installing Mondo rubber flooring Cannon Johnson Architecture Dominion Fairmile Construction Greystone Tile & Stone Ltd. Beton Systems, Levelcrete Contracting, Futuristic Designs Brock White Universal Fast Track Floors Pacific Rim Golden Flooring Accessories Dave Randall, Clint Ruck, Luigi Federico Realtá MAPEI Americas ISSUE 11,

20 special feature b c Designed to host the curling and wheelchair curling events while netting zero loss of green space, the Vancouver Olympic/Paralympic Centre was built to replace the well-used and aged community complex at Hillcrest/ Nat Bailey Stadium Park. Adjacent to and built simultaneously as the curling arena is a massive aquatic center with both indoor and outdoor pools. Once the conversion to legacy mode has been completed, this facility will be targeted for LEED Gold green-building certification. Contributing factors for its certification include its smart site selection, full wheelchair accessibility and rainwater reuse. In addition, the center utilizes waste heat reuse systems that capture heat from the refrigeration plant and reuse it to heat other building spaces, as well as domestic hot water for the facility. While MAPEI products were used to tile washrooms and showers in the curling arena, most repair work, waterproofing and setting large-format tile was conducted in the adjacent aquatic center. The curling venue will be transformed into a dynamic, multipurpose community recreation center that will include an ice hockey rink, six to eight sheets of curling ice, a fullsized gymnasium, a library and an aquatic center, complete with indoor/outdoor pools and hot tubs. No doubt, these spectacular recreational amenities will positively impact Greater Vancouver residents for many years to come. Planitop 15 form-and-pour repair mortar, for repairing and reforming walls in the pool s main tank b Planitop 23 two-component, vertical and overhead repair mortar, for parging walls and patching in the main tank Planitop 25 flowable, two-component repair mortar, for repairing drain cavities in the main pool tank Planicrete AC acrylic latex admixture, for enhancing performance of sand/cement mortar bed required for sloping to drain 50,000 sq. ft. (4 645 m 2 ) in change rooms and decks c Mapefer 1K corrosion-inhibiting coating, for reinforcing rebar in the walls of the main pool tank Mapelastic 315 flexible, cement-based waterproofing membrane, for waterproofing 80,000 sq. ft. (7 432 m 2 ) of pool tanks, decks, shower floors and walls Planitop X fast-setting horizontal, vertical and overhead repair mortar, for fast-track localized patching repairs Mapeguard SM crack-isolation and soundreduction sheet membrane, for covering cracks in the main foyer s concrete substrate and protecting the entryway/hall corridor between the pool and curling rink Kerabond/Keralastic premium flexible tile mortar system, for setting several thousands of square feet (several hundreds of square meters) of tile varying in size and composition, throughout the aquatic center s walls and floors as well as in the curling rink s washrooms and showers Ultracolor Plus premium, rapid-setting sanded grout, for grouting all tile on the center s walls and floors as well as the curling rink s washrooms and showers MAPEI partners Vancouver Board of Parks and Recreation Concrete patching and repair, reforming pool walls, waterproofing, crack isolation, setting and grouting large-format tile Hughes Condon Marler Metro Testing Stuart Olson Construction Apex Tile & Granite Peter Anglin VP Tile Daltile Mardina Construction Richform Construction Supply Co. Dave Randall, Dave Hamilton 18 ISSUE 11, 2010 Realtá MAPEI Americas

21 and Paralympic Village Vancouver Committed to providing the experience of a lifetime, the Vancouver Olympic Committee chose extraordinary locations for athletes and officials to live and relax in, while enjoying the Winter Games. Centrally located on Vancouver s inner waterfront across from BC Place Stadium, the newly constructed 1,100-unit Olympic and Paralympic Village offers accommodations that feature magnificent views of the downtown skyline and coastal mountains. Just minutes from Vancouver area competition venues, shopping, entertainment, Olympic medal ceremonies and cultural celebrations, this Village is a well-designed and well-deserved home away from home. Demonstrating smart site selection, this project will transform a former industrial brownfield area into a showcase of sustainable living. Initiatives that include energy conservation, green roof design, creation of green space, water efficiency programs, car share vehicles, electric vehicle hookups and many more sustainable efforts allow this project to qualify for LEED Gold green-building certification. MAPEI products were used for repairing concrete, self-leveling and waterproofing as well as for setting tile and natural stone in the bathrooms, showers and balconies of several multi-residential buildings. The Olympic and Paralympic Village Vancouver will become the first phase of a leading model of sustainability known as Southeast False Creek (SEFC). It will house approximately 3,000 residents in 1,100 units, including 250 affordable housing units and 100 rental units. This project will become part of a complete community with shopping and services available in commercial spaces surrounding the community plaza. Other amenities will include a huge community center, a restored heritage building and several parks. Designed with progressive infrastructure, strategic energy reduction and easy transit access, each building site will earn LEED Gold certification for new construction, except for the community center, which will certify to the LEED Platinum level making it one of the highest-rated environmentally designed buildings in Canada. Primer L acrylic latex primer, for improving the bond between the concrete substrate and self-leveling underlayments Novoplan 2 cement-based, self-leveling underlayment and Novoplan Easy easypreparation, self-leveling underlayments, for leveling over 70,000 sq. ft. (6 503 m 2 ) of concrete floors and repairing tolerances up to 1" (2,5 cm) Planitop X fast-setting horizontal, vertical and overhead repair mortar, for general fasttrack, concrete repairs Planipatch cement-based patching compound, for localized flooring repairs Mapecem 101 thin-build, fast-setting mortar and Planicrete AC acrylic latex admixture, for sloping the concrete decks Granirapid premium rapid-setting, flexible tile mortar, for setting 12,000 sq. ft. (1 115 m 2 ) of large-format porcelain tile on all exterior balconies Ultracolor Plus premium, rapid-setting sanded grout with polymer, for grouting exterior balconies Mapelastic HPG flexible, acrylicbased waterproofing and crack-isolation membrane, for waterproofing bathroom showers Ultraflex 2 professional tile mortar with Low-Dust Technology and Ultraflex LFT premium, large-format tile mortar, for setting 100,000 sq. ft. (9 290 m 2 ) of large-format porcelain tile and natural stone on bathroom floors and interior balconies Ultralite Mortar premium lightweight tile mortar, for setting 50,000 sq. ft. (4,645 m 2 ) of large-format porcelain tile and natural stone on bathroom and shower walls Keracolor S premium sanded grout, for grouting porcelain tile on interior applications Keracolor U premium unsanded grout, for grouting natural stone on interior applications MAPEI partners Millenium Southeast False Creek Properties Millenium Development Concrete repair, self-leveling, waterproofing, setting large-format porcelain tile and natural stone Morrison Hershfield Metrocan Construction Exclusive Floorcoverings Pacific Rim Flooring MCD, Levelcrete Contracting, Tayrona Concrete, Femo Construction Richform, Brock White (Burnaby) Dave Randall, Clint Ruck Realtá MAPEI Americas ISSUE 11,

22 special feature b In addition to being the home of the National Hockey League s Vancouver Canucks, Canada Hockey Place (that is, General Motors Place, temporarily renamed for the duration of the 2010 Winter Olympics) is one of the premier sports and entertainment facilities in North America. Conveniently nestled in downtown Vancouver, Canada Hockey Place has attracted the biggest names in show business and has welcomed more than 15-million visitors since opening in Rather than converting the facility to accommodate larger, international-size ice surfaces which would have created an environmental impact it was decided that men s and women s ice hockey competitions would take place on North American-size surfaces. This decision precluded any need to modify the existing ice sheet in preparation for the Winter Games. As part of this venue s Olympic preparations, MAPEI helped construct new locker rooms as well as a luxury clubhouse known as the Best Buy Clubhouse. Once the Winter Games have concluded, Canada Hockey Place will return to its original name, General Motors Place. It will continue to host over 100 national and international events each year, ranking it among the busiest and successful entertainment facilities in North America. Topcem Premix ready-to-use, acceleratedcure screed for ramping and sloping all concrete locker room floors, to ensure that water will flow to drains Mapelastic AquaDefense premium waterproofing and crack-isolation membrane and Reinforcing Fabric for waterproofing, to maximize stability and provide anti-fracture capabilities to shower walls, the hot-tub area and all other areas exposed to water Ultraflex LFT White premium large-format tile mortar, for setting various types and sizes of ceramic and porcelain tile on locker room walls and floors b Kerapoxy stain-resistant, 100%-solids epoxy mortar and grout, for grouting large-sized shower and hot-tub areas that were tiled with 1" x 1" (2,5 x 2,5 cm) mosaics Mapecem Quickpatch high-flow concrete patch, for repairing the clubhouse s concrete substrate before self-leveling application Ultraplan M20 Plus quick-setting, selfleveling concrete topping and underlayment, for leveling the clubhouse s concrete substrate Mapefinish Wet Look premium, high-gloss water-based acrylic sealer, to enhance color and provide a superior abrasion and slipresistant flooring finish MAPEI partners General Motors Place Ramping and sloping concrete floors, patching and self-leveling concrete floors, sealing decorative concrete flooring, waterproofing, reinforcing and crack isolation, setting a variety of tiles 2009 OFC Construction Ltd. Comario Construction Golden Flooring Accessories Brock White (Universal Concrete) Futuristic Design Al Andreassen, Dave Randall 20 ISSUE 11, 2010 Realtá MAPEI Americas