100% Safe Behavior & Conditions, Today. Service Catalog

Transcription

1 100% Safe Behavior & Conditions, Today Service Catalog

2 100% Safe Behavior & Conditions, Today! Health and safety is always the number one priority for everyone in our Group. No job is so critical or urgent that it may not be done in a safe and controlled manner. I believe that everyone who works for Fenner should expect to return home at night in the same fit and healthy state in which they came to work. I also believe that doing things in a safe and healthy fashion is not just something you do at work. The behaviors we require at work cannot be turned on and off. They affect the way you live both your professional and private lives. It is about protecting yourself, your family and all those you care about, so that everyone returns home safely at the end of the day. Nick Hobson, CEO Fenner PLC

3 Table of Contents SECTION 1 : Overlap Hot Vulcanize Splice 2 Steel Cord Hot Vulcanize Splice 3 Finger Hot Vulcanize Splice 4 SECTION 2 : Mechanical Fastener Splice 5 SECTION 3 : Chemical Cold Vulcanize Splice 6 SECTION 4 : Belt Changeout w/ Overlap Splice(s) 7 Belt Changeout w/ Steel Cord Splice(s) 8 Belt Changeout w/ Finger Splice(s) 9 Belt Changeout w/ Mechanical Splice(s) 10 Belt Changeout w/ Chemical Cold Splice(s) 11 SECTION 5 : New Belt Installation w/ Overlap Splice(s) 12 New Belt Installation w/ Steel Cord Splice(s) 13 New Belt Installation w/ Finger Splice(s) 14 New Belt Installation w/ Mechanical Splice(s) 15 New Belt Installation w/ Chemical Cold Splice(s) 16 SECTION 6 : Saddle Installation w/ Overlap Splice(s) 17 Saddle Installation w/ Steel Cord Splice(s) 18 Saddle Installation w/ Finger Splice(s) 19 Saddle Installation w/ Mechanical Splice(s) 20 Saddle Installation w/ Chemical Cold Splice(s) 21 SECTION 7 : Slope Changeout/New Installations/Saddle w/ Splice(s) 22 SECTION 8 : Belt Reconditioning Service 23 SECTION 9 : Belt Repair Services 24 SECTION 10 : Belt Cleaner Service 25 SECTION 11 : Specialty, General & Other Services 26

4 1 Section 1 Overlap Hot Vulcanize Splice Primarily performed on fabric conveyor belt (New and Used) for both surface and underground purposes Primarily installed on multi-ply belts rated between 150 to 1250 PIW Prior to splicing, special considerations should be discussed for any belt with cover damage, water/ oil saturated fabric plies, and/or any abnormalities which will impede an effective finished splice Supplementary or additional belt slack (in the system) for splice installation Properly stored splice kit containing compatible raw materials 110v & 440v power sources Cooling water Appropriate equipment for maneuvering/lifting (where applicable) This splice may require multiple vulcanizing machines depending on the step length requirement of the belt splice LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ1 SVJ6 SVJ11 SVJ16 SVJ21 SVJ26 SVJ31 SVJ36 SVJ41 84" wide Fabric Overlap 72" wide Fabric Overlap 60" wide Fabric Overlap 54" wide Fabric Overlap 48" wide Fabric Overlap 42" wide Fabric Overlap 36" wide Fabric Overlap 24" wide Fabric Overlap 18" wide Fabric Overlap 2

5 1Section 1 Steel Cord Hot Vulcanize Splice Performed on steel cable belts (New and Used) for both surface and underground purposes. Installed primarily on high tension belt applications and can be in single, two, and three stage methods depending on the ST rating. Prior to splicing, special considerations should be discussed for any belt with cover damage, cable corrosion/damage, and/or any abnormalities which will impede an effective finished splice New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Properly stored splice kit containing compatible raw materials 110v & 440v dual power sources Cooling water Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the cable length requirement in the belt splice LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ2 SVJ7 SVJ12 SVJ17 SVJ22 SVJ27 SVJ32 SVJ37 SVJ42 84" wide steelcord 72" wide steelcord 60" wide steelcord 54" wide steelcord 48" wide steelcord 42" wide steelcord 36" wide steelcord 24" wide steelcord 18" wide steelcord 3

6 1 Section 1 Finger Hot Vulcanize Splice Primarily performed on fabric conveyor belt (New and Used) for both surface and underground purpose Can be installed on both single and multi-ply belts for most generally any PIW up to 2000 Prior to splicing, special considerations should be discussed for any belt with cover damage, water/ oil saturated fabric plies, and/or any abnormalities which will impede an effective finished splice New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Properly stored splice kit containing compatible raw materials 110v & 440v power sources Cooling water Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the finger length requirement of the new belt LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ3 SVJ8 SVJ13 SVJ18 SVJ23 SVJ28 SVJ33 SVJ38 SVJ43 84" wide Fabric Finger Style 72" wide Fabric Finger Style 60" wide Fabric Finger Style 54" wide Fabric Finger Style 48" wide Fabric Finger Style 42" wide Fabric Finger Style 36" wide Fabric Finger Style 24" wide Fabric Finger Style 18" wide Fabric Finger Style 4

7 2 Section 2 Mechanical Fastener Splice Performed on primarily on Fabric belts (New and Used) for both surface and underground purposes Usually installed to connect belts which need swift connection or when vulcanizing is not the preferred method. Mechanical fasteners can be used to connect ends on almost any fabric belt if deemed in useable condition Mechanical fasteners are not used in steelcord applications A minimum amount of belt slack is needed (in the system) for fastener installation Proper selection of fastener type and rivet size Mechanical fastener template designed by the manufacturer for installation Squared belt ends and Cover skiver Appropriate equipment for maneuvering/lifting/ belt clamping (where applicable) LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ4 SVJ9 SVJ14 SVJ19 SVJ24 SVJ29 SVJ34 SVJ39 SVJ44 84" wide mechanical 72" wide mechanical 60" wide mechanical 54" wide mechanical 48" wide mechanical 42" wide mechanical 36" wide mechanical 24" wide mechanical 18" wide mechanical 5

8 Section 3 Chemical Cold Vulcanize Splice 3 Performed on Fabric belts (New and Used) for both surface and underground purposes Primarily installed to splice belts when hot vulcanization is not the preferred method Typically used on lower tension applications, when working space is a determining factor, and uses a chemical activation to complete the bonding process Cold Splices do not require a vulcanizing press and are not used in steelcord applications The amount of belt slack needed (in the system) usually is the same of that amount needed for a hot vulcanize Appropriate equipment for maneuvering/ lifting/belt clamping (where applicable) LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ5 SVJ10 SVJ15 SVJ20 SVJ25 SVJ30 SVJ35 SVJ40 SVJ45 84" wide cold chemical splice 72" wide cold chemical splice 60" wide cold chemical splice 54" wide cold chemical splice 48" wide cold chemical splice 42" wide cold chemical splice 36" wide cold chemical splice 24" wide cold chemical splice 18" wide cold chemical splice 6

9 Section 4 Belt Changeout w/ Overlap Splice(s) 4 Primarily performed on fabric conveyor belt (New and Used) for both surface and underground purposes Performed on belts which need replaced off an existing system which are multi-ply belts rated between 150 to 1250 PIW Special preparation may be necessary depending on the location of the belt to be changed New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Properly stored splice kit containing compatible raw materials 110v & 440v dual power sources, Cooling water Belt winder, anchor points, belt stand, pull/guide rollers Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the step length requirement of the new belt LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ46 SVJ51 SVJ56 SVJ61 SVJ66 SVJ71 SVJ76 SVJ81 SVJ86 84" wide Belt Changeout w/ Overlap 72" wide Belt Changeout w/ Overlap 60" wide Belt Changeout w/ Overlap 54" wide Belt Changeout w/ Overlap 48" wide Belt Changeout w/ Overlap 42" wide Belt Changeout w/ Overlap 36" wide Belt Changeout w/ Overlap 24" wide Belt Changeout w/ Overlap 18" wide Belt Changeout w/ Overlap 7

10 Section 4 Belt Changeout w/ Steel Cord Splice(s) 4 Performed on steel cable belts (New and Used) for both surface and underground purposes Installed primarily on high tension belt applications and can be in single, two, and three stage methods depending on the ST rating Prior to splicing, special considerations should be discussed for any belt with cover damage, cable corrosion/damage, and/or any abnormalities which will impede an effective finished splice New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Properly stored splice kit containing compatible raw materials 110v & 440v dual power sources, Cooling water Belt winder, anchor points, belt stand, pull/guide rollers Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the cable length requirement in the belt splice LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ47 SVJ52 SVJ57 SVJ62 SVJ67 SVJ72 SVJ77 SVJ82 SVJ87 84" wide Belt changeout w/ steelcord 72" wide Belt changeout w/ steelcord 60" wide Belt changeout w/ steelcord 54" wide Belt changeout w/ steelcord 48" wide Belt changeout w/ steelcord 42" wide Belt changeout w/ steelcord 36" wide Belt changeout w/ steelcord 24" wide Belt changeout w/ steelcord 18" wide Belt changeout w/ steelcord 8

11 Section 4 Belt Changeout w/ Finger Splice(s) 4 Primarily performed on fabric conveyor belt (New and Used) for both surface and underground purposes Performed on belts which need replaced off an existing system which are multi-ply belts rated between 150 to 2000 PIW Special preparation may be necessary depending on the location of the belt to be changed New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Properly stored splice kit containing compatible raw materials 110v & 440v dual power sources, Cooling water Belt winder, anchor points, belt stand, pull/guide rollers Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the finger length requirement of the new belt LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ48 SVJ53 SVJ58 SVJ63 SVJ68 SVJ73 SVJ78 SVJ83 SVJ88 84" wide Belt Changeout w/ Finger 72" wide Belt Changeout w/ Finger 60" wide Belt Changeout w/ Finger 54" wide Belt Changeout w/ Finger 48" wide Belt Changeout w/ Finger 42" wide Belt Changeout w/ Finger 36" wide Belt Changeout w/ Finger 24" wide Belt Changeout w/ Finger 18" wide Belt Changeout w/ Finger 9

12 Section 4 Belt Changeout w/ Mechanical Splice(s) 4 Performed on primarily on Fabric belts (New and Used) for both surface and underground purposes Usually installed to connect belts which need swift connection or when vulcanizing is not the preferred method. Properly rated Mechanical fasteners can be used to connect ends on almost any fabric belt if deemed in useable condition up to 1800 PIW Mechanical fasteners are not used in steelcord applications New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Proper selection of fastener type and rivet size Mechanical fastener template designed by the manufacturer for installation Squared belt ends and Cover skiver Belt winder, anchor points, belt stand, pull/guide rollers, wire rope, pull plate, winding spool Appropriate equipment for maneuvering/lifting/ belt clamping (where applicable) LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ49 SVJ54 SVJ59 SVJ64 SVJ69 SVJ74 SVJ79 SVJ84 SVJ89 84" wide Belt Changeout w/ mechanical 72" wide Belt Changeout w/ mechanical 60" wide Belt Changeout w/ mechanical 54" wide Belt Changeout w/ mechanical 48" wide Belt Changeout w/ mechanical 42" wide Belt Changeout w/ mechanical 36" wide Belt Changeout w/ mechanical 24" wide Belt Changeout w/ mechanical 18" wide Belt Changeout w/ mechanical 10

13 4Section 4 Belt Changeout w/ Chemical Cold Splice(s) Performed on Fabric belts (New and Used) for both surface and underground purposes Primarily installed to splice belts when hot vulcanization is not the preferred method Typically used on lower tension applications, when working space is a determining factor, and uses a chemical activation to complete the bonding process, typically for low PIW. Cold Splices do not require a vulcanizing press and are not used in steelcord applications New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Belt winder, anchor points, belt stand, pull/guide rollers, wire rope, pull plate, winding spool Appropriate equipment for maneuvering/lifting/ belt clamping (where applicable) LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ50 SVJ55 SVJ60 SVJ65 SVJ70 SVJ75 SVJ80 SVJ85 SVJ90 84" wide Belt Changeout w/ cold chemical splice 72" wide Belt Changeout w/ cold chemical splice 60" wide Belt Changeout w/ cold chemical splice 54" wide Belt Changeout w/ cold chemical splice 48" wide Belt Changeout w/ cold chemical splice 42" wide Belt Changeout w/ cold chemical splice 36" wide Belt Changeout w/ cold chemical splice 24" wide Belt Changeout w/ cold chemical splice 18" wide Belt Changeout w/ cold chemical splice 11

14 5 Section 5 New Belt Installation w/ Overlap Splice(s) Primarily performed on fabric conveyor belt (New and Used) for both surface and underground purposes Performed on belts which need replaced off an existing system which are multi-ply belts rated between 150 to 1250 PIW Special preparation may be necessary depending on the location of the belt to be changed New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Properly stored splice kit containing compatible raw materials 110v & 440v dual power sources, Cooling water Belt winder, anchor points, belt stand, pull/guide rollers, wire rope, pull plate, winding spool Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the step length requirement of the new belt LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ91 SVJ96 SVJ101 SVJ106 SVJ111 SVJ116 SVJ121 SVJ126 SVJ131 84" wide New Belt Installation w/ Overlap 72" wide New Belt Installation w/ Overlap 60" wide New Belt Installation w/ Overlap 54" wide New Belt Installation w/ Overlap 48" wide New Belt Installation w/ Overlap 42" wide New Belt Installation w/ Overlap 36" wide New Belt Installation w/ Overlap 24" wide New Belt Installation w/ Overlap 18" wide New Belt Installation w/ Overlap 12

15 5 Section 5 New Belt Installation w/ Steel Cord Splice(s) Performed on steel cable belts (New and Used) for both surface and underground purposes Installed primarily on high tension belt applications and can be in single, two, and three stage methods depending on the ST rating Prior to splicing, special considerations should be discussed for any belt with cover damage, cable corrosion/damage, and/or any abnormalities which will impede an effective finished splice New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Properly stored splice kit containing compatible raw materials 110v & 440v dual power sources, Cooling water Belt winder, anchor points, belt stand, pull/guide rollers, wire rope, pull plate, winding spool Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the cable length requirement in the belt splice LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ92 SVJ97 SVJ102 SVJ107 SVJ112 SVJ117 SVJ122 SVJ127 SVJ132 84" wide New Belt Installation w/ steelcord 72" wide New Belt Installation w/ steelcord 60" wide New Belt Installation w/ steelcord 54" wide New Belt Installation w/ steelcord 48" wide New Belt Installation w/ steelcord 42" wide New Belt Installation w/ steelcord 36" wide New Belt Installation w/ steelcord 24" wide New Belt Installation w/ steelcord 18" wide New Belt Installation w/ steelcord 13

16 Section 55 New Belt Installation w/ Finger Splice(s) Primarily performed on fabric conveyor belt (New and Used) for both surface and underground purposes Performed on belts which need replaced off an existing system which are multi-ply belts rated between 150 to 2000 PIW Special preparation may be necessary depending on the location of the belt to be changed New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Properly stored splice kit containing compatible raw materials 110v & 440v dual power sources, Cooling water Belt winder, anchor points, belt stand, pull/guide rollers, wire rope, pull plate, winding spool Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the finger length requirement of the new belt LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ93 SVJ98 SVJ103 SVJ108 SVJ113 SVJ118 SVJ123 SVJ128 SVJ133 84" wide New Belt Installation w/ Finger Style 72" wide New Belt Installation w/ Finger Style 60" wide New Belt Installation w/ Finger Style 54" wide New Belt Installation w/ Finger Style 48" wide New Belt Installation w/ Finger Style 42" wide New Belt Installation w/ Finger Style 36" wide New Belt Installation w/ Finger Style 24" wide New Belt Installation w/ Finger Style 18" wide New Belt Installation w/ Finger Style 14

17 5 Section 5 New Belt Installation w/ Mechanical Splice(s) Performed on primarily on Fabric belts (New and Used) for both surface and underground purposes Usually installed to connect belts which need swift connection or when vulcanizing is not the preferred method. Properly rated Mechanical fasteners can be used to connect ends on almost any fabric belt if deemed in useable condition up to 1800 PIW Mechanical fasteners are not used in steelcord applications New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Proper selection of fastener type and rivet size Mechanical fastener template designed by the manufacturer for installation Squared belt ends and Cover skiver Belt winder, anchor points, belt stand, pull/guide rollers, wire rope, pull plate, winding spool Appropriate equipment for maneuvering/lifting/ belt clamping (where applicable) LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ94 SVJ99 SVJ104 SVJ109 SVJ114 SVJ119 SVJ124 SVJ129 SVJ134 84" wide New Belt Installation w/ mechanical 72" wide New Belt Installation w/ mechanical 60" wide New Belt Installation w/ mechanical 54" wide New Belt Installation w/ mechanical 48" wide New Belt Installation w/ mechanical 42" wide New Belt Installation w/ mechanical 36" wide New Belt Installation w/ mechanical 24" wide New Belt Installation w/ mechanical 18" wide New Belt Installation w/ mechanical 15

18 Section 5 New Belt Installation w/ Chemical Cold Splice(s) 5 Performed on Fabric belts (New and Used) for both surface and underground purposes Primarily installed to splice belts when hot vulcanization is not the preferred method Typically used on lower tension applications, when working space is a determining factor, and uses a chemical activation to complete the bonding process, typically for low PIW Cold Splices do not require a vulcanizing press and are not used in steelcord applications New belt (in rolls or reefed) which will accommodate the amount of belt to be changed and spliced Belt winder, anchor points, belt stand, pull/guide rollers, wire rope, pull plate, winding spool Appropriate equipment for maneuvering/lifting/ belt clamping (where applicable) documents (OSHA, MSHA) LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ95 SVJ100 SVJ105 SVJ110 SV115 SVJ120 SVJ125 SVJ130 SVJ135 84" wide New Belt Installation w/ cold chemical splice 72" wide New Belt Installation w/ cold chemical splice 60" wide New Belt Installation w/ cold chemical splice 54" wide New Belt Installation w/ cold chemical splice 48" wide New Belt Installation w/ cold chemical splice 42" wide New Belt Installation w/ cold chemical splice 36" wide New Belt Installation w/ cold chemical splice 24" wide New Belt Installation w/ cold chemical splice 18" wide New Belt Installation w/ cold chemical splice 16

19 Section 6 6 Saddle Installation w/ Overlap Splice(s) Primarily performed on fabric conveyor belt (New and Used) for both surface and underground purposes Performed on belts which need additional belt added for various reasons Used on multi-ply belts rated between 150 to 1250 PIW Special preparation may be necessary depending on the location where the saddle will be installed A pre-determined length of compatible, similar spec belt which will not overfill the take-up system Properly stored splice kit containing compatible raw materials 110v & 440v dual power sources, Cooling water Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the step length requirement of the new belt LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ137 SVJ142 SVJ147 SVJ152 SVJ157 SVJ162 SVJ167 SVJ172 SVJ177 84" wide Saddle Installation w/ Overlap 72" wide Saddle Installation w/ Overlap 60" wide Saddle Installation w/ Overlap 54" wide Saddle Installation w/ Overlap 48" wide Saddle Installation w/ Overlap 42" wide Saddle Installation w/ Overlap 36" wide Saddle Installation w/ Overlap 24" wide Saddle Installation w/ Overlap 18" wide Saddle Installation w/ Overlap 17

20 Section 6 Saddle Installation w/ Steel Cord Splice(s) 6 Performed on steel cable belts (New and Used) for both surface and underground purposes Installed primarily on high tension belt applications and can be in single, two, and three stage methods depending on the ST rating Performed on belts which need additional belt added for various reasons Prior to splicing, special considerations should be discussed for any belt with cover damage, cable corrosion/damage, and/or any abnormalities which will impede an effective finished splice A pre-determined length of additional compatible specification belt which will not overfill the take-up system Properly stored splice kit containing compatible raw materials 110v & 440v dual power sources, Cooling water Belt winder, anchor points, belt stand, pull/guide rollers, wire rope, pull plate, winding spool Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the cable length requirement in the belt splice LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ138 SVJ143 SVJ148 SVJ153 SVJ158 SVJ163 SVJ168 SVJ173 SVJ178 84" wide Saddle Installation w/ steelcord 72" wide Saddle Installation w/ steelcord 60" wide Saddle Installation w/ steelcord 54" wide Saddle Installation w/ steelcord 48" wide Saddle Installation w/ steelcord 42" wide Saddle Installation w/ steelcord 36" wide Saddle Installation w/ steelcord 24" wide Saddle Installation w/ steelcord 18" wide Saddle Installation w/ steelcord 18

21 Section 6 Saddle Installation w/ Finger Splice(s) 6 Primarily performed on fabric conveyor belt (New and Used) for both surface and underground purposes Performed on belts which need additional belt added for various reasons which are multi-ply belts rated between 150 to 2000 PIW Special preparation may be necessary depending on the location of the belt to be changed A pre-determined length of compatible, similar spec belt which will not overfill the take-up system Properly stored splice kit containing compatible raw materials 110v & 440v dual power sources, Cooling water Appropriate equipment for maneuvering/lifting (where applicable) Splicing may require multiple vulcanizing machines depending on the finger length requirement of the new belt LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ139 SVJ144 SVJ1149 SVJ154 SVJ159 SVJ164 SVJ169 SVJ174 SVJ179 84" wide Saddle Installation w/ Finger Style 72" wide Saddle Installation w/ Finger Style 60" wide Saddle Installation w/ Finger Style 54" wide Saddle Installation w/ Finger Style 48" wide Saddle Installation w/ Finger Style 42" wide Saddle Installation w/ Finger Style 36" wide Saddle Installation w/ Finger Style 24" wide Saddle Installation w/ Finger Style 18" wide Saddle Installation w/ Finger Style 19

22 6 Section 6 Saddle Installation w/ Mechanical Splice(s) Performed on primarily on Fabric belts (New and Used) for both surface and underground purposes Usually installed to the existing belt to add sufficient slack for future vulcanization Performed on belts which need additional belt added for various reasons which are multi-ply belts rated between 150 to 2000 PIW Properly rated Mechanical fasteners can be used to connect ends on almost any fabric belt if deemed in useable condition up to 1800 PIW, not for use in steelcord applications A pre-determined length of compatible, similar spec belt which will not overfill the take-up system Proper selection of fastener type and rivet size Mechanical fastener template designed by the manufacturer for installation Squared belt ends and Cover skiver Appropriate equipment for maneuvering/lifting/ belt clamping (where applicable) LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ140 SVJ145 SVJ150 SVJ155 SVJ160 SVJ165 SVJ170 SVJ175 SVJ180 84" wide Saddle Installation w/ mechanical 72" wide Saddle Installation w/ mechanical 60" wide Saddle Installation w/ mechanical 54" wide Saddle Installation w/ mechanical 48" wide Saddle Installation w/ mechanical 42" wide Saddle Installation w/ mechanical 36" wide Saddle Installation w/ mechanical 24" wide Saddle Installation w/ mechanical 18" wide Saddle Installation w/ mechanical 20

23 6Section 6 Saddle Installation w/ Chemical Cold Splice(s) Performed on Fabric belts (New and Used) for both surface and underground purposes Usually installed to the existing belt to add sufficient slack for future vulcanization Typically used on lower tension applications, when working space is a determining factor, and uses a chemical activation to complete the bonding process, typically for low PIW Cold Splices do not require a vulcanizing press and are not used in steelcord applications A pre-determined length of compatible, similar spec belt which will not overfill the take-up system Appropriate equipment for maneuvering/lifting/ belt clamping (where applicable) LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others SVJ141 SVJ146 SVJ151 SVJ156 SVJ161 SVJ166 SVJ171 SVJ176 SVJ181 working near our area 84" wide Saddle Installation w/ cold chemical splice 72" wide Saddle Installation w/ cold chemical splice 60" wide Saddle Installation w/ cold chemical splice 54" wide Saddle Installation w/ cold chemical splice 48" wide Saddle Installation w/ cold chemical splice 42" wide Saddle Installation w/ cold chemical splice 36" wide Saddle Installation w/ cold chemical splice 24" wide Saddle Installation w/ cold chemical splice 18" wide Saddle Installation w/ cold chemical splice 21

24 7 Section 7 Slope Changeout/New Installations/Saddle w/splice(s) Performed solely on Slope belt applications Removal of old belt, replaced with new belt, first time installation on new slope systems, and/or saddle additions for various reasons Performed on all types of belt with any PIW/ST rating up to ST7000 Sufficient new (or used) belt in appropriate sized rolls Specialized wire rope, belt winders, spools, winding cores, air brakes, and highly skilled/ trained technicians Highly technical and specialized rigging and belt clamping Appropriate equipment for maneuvering/ lifting (where applicable), most likely high capacity cranes LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ191 SVJ192 SVJ193 SVJ194 SVJ195 SVJ196 96" wide Slope Changeout/ New Installation/ Saddle w/ splice(s) 84" wide Slope Changeout/ New Installation/ Saddle w/ splice(s) 72" wide Slope Changeout/ New Installation/ Saddle w/ splice(s) 60" wide Slope Changeout/ New Installation/ Saddle w/ splice(s) 54" wide Slope Changeout/ New Installation/ Saddle w/ splice(s) 48" wide Slope Changeout/ New Installation/ Saddle w/ splice(s) 22

25 8 Section 8 Belt Reconditioning Service Primarily performed on conveyor belt for both surface and underground purposes Can be performed on both steel cable and fabric belts Inspection process may determine the applicability of the belt to be reconditioned Belts with cover damage, water/oil saturated fabric plies, cable damage, and/or any abnormalities which will impede the reconditioning quality may be set aside and notification sent to the owner Belt provided by the customer which is in useable condition, Properly stored splice kit containing compatible raw materials 110v & 440v power sources Cooling water, belt winding machines, stands, fasteners Appropriate equipment for maneuvering/lifting (where applicable) Pre-determined facility safety procedures at the shop location SVJ197 SVJ198 SVJ199 SVJ200 SVJ201 SVJ202 SVJ203 SVJ204 SVJ205 84" wide Splice/Belt Reconditioning 72" wide Splice/Belt Reconditioning 60" wide Splice/Belt Reconditioning 54" wide Splice/Belt Reconditioning 48" wide Splice/Belt Reconditioning 42" wide Splice/Belt Reconditioning 36" wide Splice/Belt Reconditioning 24" wide Splice/Belt Reconditioning OTHER Reconditioning 23

26 9Section 9 Belt Repair Services Primarily performed on fabric and steelcord conveyor belt (New and Used) for both surface and underground Repairs are designed to temporarily and/or permanently fix areas which are ripped, grooved, cut, punctured or a hole Special preparation may be necessary depending on the location of the belt repair area Some repairs can be done with chemical bonding agents with very little tools required Appropriate raw materials 110v & 440v power sources, Cooling water Appropriate equipment for maneuvering/lifting as needed Some mechanical repairs will need hand power tools and special fasteners Site specific training, Appropriate training LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ182 SVJ183 SVJ184 Vulcanized Repair Mechanical Repair Chemical Repair 24

27 10 Section 10 Belt Cleaner Service Primarily performed on fabric and steelcord conveyor belt (New and Used) for both surface and underground Used to clean and remove material carryback on bulk handling conveyors Primary, Secondary, and finishing cleaners are the most common types Special preparation may be necessary depending on the location of the cleaner Adequate space to mount and service the cleaner in the discharge area Water pressure, air pressure, or mechanical availability for tensioning units 110v power sources and cutting/welding capabilities Scheduled maintenance to provide optimum performance Washdown capability The nature and condition of the belt will dramatically affect the cleaner performance Site specific training, Appropriate training LOTO - Conveyor system tagged out of service by our technicians needed, to provide the safest working environment for our employees and others working near our area SVJ206 SVJ207 SVJ208 Cleaner Services Cleaner Installation Cleaner Inspection 25

28 11 Section 11 Specialty, General & Other Services SVJ185 SVJ186 SVJ187 SVJ188 SVJ189 SVJ190 SVJ209 SVJ210 SVJ211 SVJ212 SVJ213 SVJ214 SVJ215 SVJ216 SVJ217 SVJ218 SVJ219 SVJ220 SVJ221 SVJ222 SVJ223 SVJ224 SVJ225 SVJ226 SVJ227 SVJ228 SVJ229 SVJ230 SVJ231 SVJ232 SVJ233 Equipment Mgmt/Permissibility Belt Training/Alignment Belt Winding Belt Inspection/Mapping Rip Loop Installation Conveyor Inspection Rigging Fabrication Rigging Service Rigging Installation Rigging Inspection Field Fabrication Service Field Fabrication Installation Rip Detection Service Belt Scanning/X-Ray Rip Detection Install Diagnostic Inspection Technical Training - Classroom Install Pulley Lagging Pulley Other Plant Washdown - Contract Overland Belt Service - Contract Plant Washdown Structure Service Structure Installation Drive/Bearing Service/Install Rubber Install/Repair Ceramic Install/Repair UHMW Install/Repair Laser Alignment Loadout - Loading Loadout - Wash Plant 26

29

30 Fenner Dunlop Engineered Conveyor Solutions 1715 B East Broadway Farmington, NM Phone: Fax: Fenner Dunlop Engineered Conveyor Solutions 5000 National Western Drive Denver, CO Phone: Fax: Fenner Dunlop Engineered Conveyor Solutions 1760 Gunnison Avenue Delta, CO Phone: Fax: Fenner Dunlop Engineered Conveyor Solutions 1080 East Airport Road Price, UT Phone: Fax: Fenner Dunlop Engineered Conveyor Solutions 3312 Garman Road Gillette, WY Phone: Fax: Fenner Dunlop Engineered Conveyor Solutions 70 Industrial Park Road Blairsville, PA Phone: Fax: Fenner Dunlop Engineered Conveyor Solutions 277 Kenyon Drive Sabina, Ohio Phone: Fax: Fenner Dunlop Engineered Conveyor Solutions 4626 Lincoln Hwy, Route 10 North Big Creek, WV Phone: Fax: Fenner Dunlop Engineered Conveyor Solutions Moellers Road Marion, IL Phone: Fax: Fenner Dunlop Americas, Inc., by itself and through its subsidiaries and affiliates, provides data and specifications, written and verbal, about our products and services as a service to our customers. As operating conditions, performance requirements and conveyor designs vary system to system, no representation or warranty is made byfenner Dunlop Americas, Inc. that the representative data, specifications or other information provided herein about our products and services are applicable to or will in any way guarantee performance in any individual conveyor system. Neither Fenner Dunlop Americas, Inc., nor its parents, subsidiaries or affiliates assumes any liability whatsoever in regard to the use of the information provided herein by a current or potential purchaser of Fenner Dunlop products or services. A purchaser of Fenner Dunlop products should determine for itself the suitability of such products or services for the particular purpose required by such purchaser or the specific uses to which the products or services will be applied. Please contact Fenner Dunlop Americas, Inc. for a determination of data and specifications for specific applications and designs Fenner Dunlop Engineered Conveyor Solutions FDECS0812SC Safety Always Matters