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2 Problem / Solution Solar Photovoltaic (PV) technology has shown significant development in recent years and this has led to many UK homeowners investing in Solar PV installations. Solar electricity is green, renewable energy and which doesn't release any harmful pollutants. People want to reduce their carbon footprint and reduce their gas and electricity bills, they can achieve this through Solar PV technology. The problem: At the moment any surplus energy produced from the Solar PV system, people either sell back to the grid (for shocking rates, so it s barely worth it) or they use it around the house to try and decrease other utility bills. More and more people are getting Solar PV systems installed and instead of selling the extra energy back to the grid, they use it to heat water and as a result lower their gas bill. The surplus energy generated from the solar panel is used by the immersion heater to heat the water. Most households have been fitted with a 3kW immersion heater; it may not be possible for the Solar PV system to generate that much spare energy. 3kW is quite high and therefore may over load the spare energy available. Currently the only option for homeowners with high kw immersion heaters is to purchase a 1kW or 2kW immersion heater and hire an electrician and plumber to remove and replace their existing one. However, this can be very time consuming and very expensive and this is where homeowners may consider just selling the surplus energy back to the grid. The solution: Here at Amelec Instruments, we ve designed and created an ECO 2 Water Heating System. The package includes an ACT-200, an AGS1133 Intelligent Solar Switch and an APR-3 Power Reducer. The ACT-200 is a sensor which provides the AGS1133 Trip Amplifier with an accurate measurement of the power generated from the solar panel. The AGS1133 Intelligent Solar Switch monitors the household power; and recognises if the power is being imported or exported. It then automatically switches ON the immersion heater only when enough spare power is being exported. The intelligent switch will also recognise if there is a change in weather conditions and/or other appliances are switched ON around the house, it will then turn off the immersion heater, ensuring the water is only heated using the power generated by your PV system. The unit is fully tested and ready setup, so NO site programming or setting up, simply fit and forget. Through one of our APR-3 Power Reducer units, the immersion heater runs at halve the kw and gently heats the water. So a 3kW immersion heater becomes 1.5kW and 2kW immersion heater becomes 1kW. Over a day, you will get a full tank of hot water for free. Our ECO 2 Water Heating System allows homeowners to use surplus energy generated by the Solar PV system to heat water for free. Over the period of a year, our system can significantly reduce the gas bill. All products are designed and manufactured in our factory in Milton Keynes, England. They are easy to install and very cost effective.
3 About Us Originally formed in February 1975, AMELEC remains a wholly owned British manufacturing company. Over the past 35 years we have supplied a wide range of tried and tested signal conditioning equipment to many industries within both the public and Private sectors and have gained in-depth understanding of product application. We therefore know what works and what does not. Using this knowledge we are able to ensure the products we offer to our customers are fit for purpose and best value for money. Our design, manufacturing and test facilities are all in Milton Keynes, England. We have well established and trustworthy business relationships with sub-contractors, manufacturers and suppliers both here in the UK and worldwide. Dependent upon our customers requirements, we are able to respond to their wants and needs quickly and efficiently, ensuring the best return on their investment. Our design & everyday application engineering principles used in the instruments are based on well-tried linear operational amplifier circuitry, proven in use for over thirty years. Each instrument can be considered as a number of functional blocks assembled together to produce a specific control function. By combining these functional blocks together we have produced a comprehensive range of Trip Amplifiers, Transmitters, Signal Converters / Isolators, Signal Splitters/Boosters, combined Trip Transmitters, Arithmetic (Add / Subtract / Select / Multiply / Divide) units, Power Supplies, Strain Gauge, Frequency & AC I/V Transducers, Transformers as well as HART compatible units. A wide range of these instruments have no time dependent or microprocessor circuitry and have been independently accessed & verified for use in SIL 1, 2 or 3 (IEC61508) rated safety systems/loops. Our facility in Milton Keynes operates in accordance with UKAS certified ISO 9001:2008 quality system. Any outsourced production and services are from approved organisations holding ISO 9001:2008 Quality Management certification. We have been awarded 100% score in quality accreditation by the Achilles-UVDB verify scheme. Instrumentation manufactured by Amelec Instruments is covered by up to 10 year warranty. To confirm that the instruments are compliant with the latest standards, AMELEC have submitted a range of instruments with all the various circuit blocks in them to the test houses. The reference / standards used at the test houses have been:- the CEGB s EES1989, the BS6667, IEC801. We offer RFI Protection to the IEC standard. Our vast client base is spread across all process industry sectors; originally to the likes of the CEGB, BNFL, GEC, British Gas, ICI, BP & Shell, today AMELEC continues to supply quality instrumentation to the Nuclear, Power Generation, Rail, Oil & Gas, Chemical, Pharmaceutical, Petrochem, Utilities, Food & Brewery sectors, as well as to many other general manufacturing industries & the Water Authorities throughout. Here are some of our clients:
4 ACT-200 Split core CT for easy Installation Non intrusive monitoring 1 year guarantee as standard CE compliant Low clamped Isolated O/P - Connect directly to PLC Mounting - Clip APPLICATION Motor / Heating element current monitoring. AC current signal conditioning. TECHNICAL SPECIFICATION INPUT Current can be specified in the range of: 0-5A, 0-10A, 0 20A, 0 50A, 0 100A. Other intermediate ranges available on request. Bandwidth: 30 to 400Hz nominal, other ranges available. OUTPUT Current = 2000:1 Typical range 0-20A = 0-10mA Voltage = Any range can be specified up to 25Vac. Typical range 0-50A = 0-1Vac Linearity: < ±1% Accuracy: < ±2% Response time: Typically < 100mS Protection Isolation 2500V RMS. Input / Output / Case Input over range up to 200% continuous. Enclosure: ABS (UL 94V-0) / IP20 ENVIROMENTAL CONDITION Storage temperature: - 10 to +70 C Operating Ambient: -10 to +50 C Relative Humidity: 20 to 95% RH Temp Coefficient: < 300ppm MOUNTING Mounting: Clip Weight < 100g Installation: CAT II Issue
5 AGS1133 Intelligent Solar Switch Single or Dual CT operation 1 year guarantee as standard CE & RoHS compliant British Design & Manufacture TYPICAL APPLICATION Solar / Wind Power TECHNICAL SPECIFICATION FUNCTION Monitors the household power; recognises if the power is being imported or Exported and only switches ON the immersion heater when enough spare power is being available from the solar system. INPUT From Amelec ACT-200 CT (See datasheet for ACT-200 for further details). Frequency: 50Hz nominal, other ranges available. Calibration Range: 5 to 100% / Average RMS. OUTPUT 1 x SPCO contacts, rated at 250VAC, 16A, 3000VA resistive. (Relay Normally De-energised, Energised on trip) Fail safe. CONTROLS SP 1: 15 turn potentiometer to set spare capacity threshold point in the range of 0.1 to 5kW. Setpoint can be monitored on Test-SP1 with ref to Test-0V. using DVM. 0-1V represent 0-5kW. Important: When setting SP1 potentiometer, ensure the small phase LED is RED. (Default factory setting is 1.5kW). INDICATOR Power ON: 5MM LED, GREEN. Relay status: 5MM LED, Red = ON PHASE DETECTION IMPORT = 3MM LED, GREEN EXPORT =3MM LED, RED PERFORMANCE Accuracy: < 1% Trip settability: better than ±1% Trip repeatability: better than ±1% Response time: Typically < 400mS Power consumption: <3VA MOUNTING AND FIXING This product is designed to be fixed inside EUROPA - ECW06 Enclosure Dimension: 160W x 212H x 115D. Fixing Centre - 145mm PROTECTION Isolation 1000V RMS. Inputs/Contacts/Supply/Earth Internal Fuse. Failsafe Relay loss of power Input over range up to typically 200%. ENVIROMENTAL CONDITION Storage temperature: - 40 to +70 C Operating Ambient: -15 to +55 C Relative Humidity: 5 to 95% RH To reset latched trip manually, apply a short to - SAFETY NOTE: 1. Potentially High dangerous voltages and therefore shall only be installed by qualified person. 2. Connect the equipment according to current IEE regulations and separate all Wiring according to IEC Make sure all screw terminals are tight before you switch the equipment on. 4. Don t touch any circuitry after you have connected the equipment, because there may be lethal voltages on the circuit board or connector terminals We designed this equipment for Pollution-Degree 2 environments only. This means you must install it in a clean, dry environment. Issue 3
6 APR-3 Power Reducer Power reducer (halve the power) Easy installation 1 year guarantee as standard CE & RoHS compliant British Design & Manufacture TYPICAL APPLICATION Immersion Heater. TECHNICAL SPECIFICATION Units is designed to halve the power. E.g. 3KW load reduced to 1.5KW. INPUT 110 / 240Vac May be suitable for other supply voltages up to 600Vac. Frequency: 50Hz +/- 10% nominal, other ranges available. OUTPUT LOAD 1 to 3 KW ( up to 13A max) PROTECTION Isolation between. LIVE / Case / Heat sink plate Input over range: 20A (non repetitive) Enclosure: IP65 ENVIROMENTAL CONDITION Storage temperature: - 20 to +70 C Operating Ambient: -20 to +70 C Relative Humidity: 20 to 95% RH MOUNTING & DIMENSION Dimension : W44 x H90 x D24 (mm) Wire : 300mm Length rated 20A max. Mounting hole centre: 66mm (2 x 4.2mm hole dia) Weight < 125g Installation: CAT II SAFETY NOTE: 1. Potentially High dangerous voltages and therefore shall only be installed by qualified person. 2. Before wiring to any power source, the unit should be fixed to surface and Earthed. 3. This product could run hot at 100% load and therefore shall be fixed to a flat surface, inside a suitable metal enclosure to help dissipate the heat. 4. Live In from power supply shall be suitably fused to prevent prolonged over load current causing damage. 5. If the unit fails, it should cut power to the load. This unit is not repairable and therefore should be replaced. WIRING Connect the equipment according to current IEE regulations and separate all Wiring according to IEC1010. Issue 3
7 ECO 2 SYSTEM WIRING DIAGRAM * Only fit power reducer if required otherwise connect N/O direct to immersion heater. Important: The above diagram is for general guidance only, this may change depending on site situation and therefore Connect the equipment according to current IEE regulations and separate all Wiring according to IEC1010.
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