ARTES 11 Small GEO Workshop Tegernsee. THALES Electron Devices GmbH Söflinger Straße 100 D ULM
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1 ARTES 11 Small GEO Workshop Tegernsee THALES Electron Devices GmbH Söflinger Straße 100 D ULM
2 Thales Group: Organisation Denis Ranque Chairman & CEO 6 Divisions Corporate Headquarters Functions Aerospace Francois QUENTIN Air Systems A. de JUNIAC Land & Joint Systems Naval Security Services Bruno RAMBAUD J.-G. MALCOR Reynald SEZNEC J.-P. LEPEYTRE 13,000 employees 7,300 employees 15,000 employees 6,100 employees 6,000 employees 11,000 employees 2 2,1 bn euros revenues (consolidated) 1,4 bn euros revenues (consolidated) 2,4 bn euros revenues (consolidated) 2 bn euros revenues (consolidated) 6 Divisions serve clearly defined Customers communities 1,1 bn euros revenues (consolidated) 1,1 bn euros revenues (consolidated)
3 Security Division: Organisation Reynald SEZNEC Senior VP, Security Division Michel ROCHE Communications Franck GREVERIE Strategy & Business Dvpt. Niall McCRACKEN Human Resources J-J. MERER Legal J-L. VILLOUTREIX Finance J-P. WALBECQUE Technology & Operations Components & Subsystems e-security e-transactions Navigation Security Systems Transport & Energy Jacques BELIN James KILAZOGLOU Christian REILING Henry GAILLARD Pierre MACIEJOWSKI Jean-Louis OLIE 3
4 Components & Subsystems Organisation 4
5 Thales ED: Markets and Offers Space Telecoms Broadcast Medical Industry Defence Science Microwave Tubes & Devices Telecom DBS Scientific Earth stations Radio links Therapy Microwave processing Radars ECM Missiles Accelerators Fusion Ion sources Gen. physics RF Tubes & Devices Radio TV Therapy Radiology Industrial heating Accelerators Fusion Power switching X-ray Imaging Tubes & Devices Radiology NDT Synchrotron Radiation Particles detector X-ray Sources NDT Diffraction Instrumentation ULM 5
6 Product Portfolio A complete range from L to V-band and power to more than 220 W Conduction and radiation cooled TWTs LTWT Amplifier 6
7 Customers and Programs Some references Some Customers : Alcatel, Astrium, OHB, Boeing, ISRO, LMCSS, NT Space, SS/Loral,. Direct TV 4S Cassini Some Programs : - Communication systems: Asiasat, Eutelsat, Intelsat, NPO-PM, Telesat, Superbird,... - Direct broadcast satellite : Astra, DirecTV, Echostar, Panamsat, - Digital audio broadcasting : XM Radio - Scientific: Mars Global Surveyor, Cassini, EOS (Terra,Aqua) - Military: Sarlupe, Wideband Gapfiller, Milstar, Syracuse, SBIRS, Helios, Sicral... - Navigation systems: GSTBV2, 7
8 Our experience Mars Global Surveyor World leader in traveling wave tubes and amplifiers for all space applications Pioneer in radiation cooling technology The design heritage from a 40 year experience EchoStar VI Thales ED TWTs and TWTAs accumulate 2 million hours in orbit operations every month 8
9 In orbit experience Building our heritage 1960 : Development of the first TWT for space applications 1967 : TWTs for Symphonie Europe s first communication satellite 1980 : First generation self-radiating collector technology on TWT Intelsat satellite 1992 : Second generation of self-radiating collectors for DBS applications 1996 : Acquisition of AEG tube business 1998 : TWT developed for Stentor program reaches 70% efficiency 1999 : Linearised TWT offered to the market 2000 : LTWTA product line development 9
10 Technological Competence Eroding of drillings up to a length of 210 mm Ø 0,6 Metall ceramic Carbonating of rods 3D Measurement HSC Milling Heater Processing Center Helix High temperature oven with PC-Control Automatic Optical Measurement <= 0,3 µm 3D-CAM System Housing Plating of Magnesium Coating and element measurement (X-RAY) 10
11 TWTs Market Trends (1) Market needs per TWT families L-band Medium power (up to 140W RC, 170W CC) High power CC : EM to prepare GPSIII S-band High power RC : high priority for radio broadcasting (qualification) Very High power ( W) to fit with Digital Audio System needs (the today solution is several tubes in parallel) C-band Improved performances (30-120W CC) : +3% efficiency Reduced manufacturing cost 11
12 TWTs Market Trends (2) Market needs per TWT families Ku-band Medium power (up to 160W RC/CC) : improved performances (efficiency, gain variation, ) High power ( W class) : improved performances Flexible TWT Ka-band Medium power (up to 130W) : improved technical performances High power ( W) : to maintain similar performances as for 130W TWT class Flexible TWT 12
13 Trend of Efficiency for Space TWTs Efficiency Development of Thales 1) Satellite TWT s Efficiency in % ) Ku-Band Ku-Band; Forecast Ka-Band Ka-Band; Forecast C-Band C-Band; Forcast S-Band S-Band; Forcast L-Band L-Band Forcast includes TTE and formerly AEG tubes before Years 13
14 Development Example of 3 Special Developments: Space TWTs for Navigation Tubes with flexible Power adjustment Diversification - HEMP 14
15 L- Band TWT L- -Band TWTs - available between 80 and 230 W - cover the typical Navigation frequency range from 1.1 to 1.6 GHz - Compatible to navigation requirements - Space heritage by Worldstar/ MTSAT and Giova A 15
16 L-Band TWTA for Giova A Picture of the GIOVE Satellite TWTA 16 One Amplifier cover the whole Navigation Band from 1,1 to 1,58 Ghz with one setting
17 In Orbit Flexibility Concept: TWT with optimised flexible helix line EPC with adjustable Anode voltage Linearsier and Camp for optimal frequency and gain adjustment Anode adjustment by telemetry from ground Benefit: Allow performance adjustment in orbit for the individual application Flexible to any upcoming new application within the life time Flexible to adapt to the needed traffic for a special application 17
18 In Orbit Flexibility Actual Status at TED 2 programs in Ku band running under Artes 3 (German TWT and in France LCTWTA - until begin 07) 1 program in Ka-band with Tesat (until end 06) possible use in Hylas Program measurements available in L-/S-and C-band Anode adjustment independent from Frequency Strong interest from Customer side 18
19 Measurement Data Ku - Band TL 12101E SN919 Output Power P2 [W] , , ,5 13 frequency [GHz] 0 db (61 ) 1 db 2 db (53 ) 3 db 4 db (49 ) 19
20 Measurement Data Ka - Band based on good results of taper for GHz Efficiency between 65 and 58 % 20
21 HEMP 3050 Ion Thrusters A new thruster concept has verified its potential for LEO, MEO and GEO satellites and scientific mission applications: orbit topping, north/south station keeping (NSSK), drag compensation, repositioning, de-orbiting of small (0.5 t) to large (10 t) satellites, deep space cruising. Thrust & power range: 1 mn to 80 mn at 20 W to 2 kw with Specific Impulse 1500 s to 3000 s (exhaust velocity: 15 to 30 km/s) 80% to 90% of propellant mass saving compared to chemical thrusters Reliable and long life operation due to magnetic plasma confinement: Erosion free operation for more than h or a total impulse of more than Ns. Light bulb like turn on & turn off procedures allowing automatic attitude and orbit control (AOCS) routines similar to chemical thrusters. Clustering of modular thrusters: Allows thust vectoring and avoids a mechanical gimbal mechanism (cost cutting). Simple power supply and flow control unit interfaces: 50% cost cutting possible compared to standard Hall Effect EP system. 21
22 HEMP 3050 EM / EQM Thruster Concept Design concept for HEMP 3050 radiation cooling with integrated neutraliser HKN 5000 Development baseline 2006 Thruster Channel Radiator Allows safe magnet temperature < 250 C up to power levels of 2kW 22
23 HEMP 3050 Thruster Development Status HEMP Thruster Development Status (DLR Consolidation Phase 50JR0241): 1. HEMP3050-BB: Operational and Performance characteristics: Nominal: T=50mN, Isp=3000s, η=45% Application for telecom satellites, e.g., E3000: ~2kW for NSSK high Isp 3500 s & 50 mn low Isp 2000 s & 80 mn Isp continuously tuneable in between Thermal losses < 15% of input power Lifetime projection: >18,750 h, >3.8x10 6 Ns No discharge channel erosion Low level conducted EMI: oscillation amplitude <3% of DC current Without Filter box fully compatible with space PPU-design 23
24 HEMP High Power Thruster Development Status HEMP feasibility has been demonstrated demonstrator models built in 2 topologies: A) Cylindrical: DM1: 7.6 cm exit diameter European thrust & power record achieved for ion thrusters : 371 mn, 18 kw DM2: 9.2 cm exit diameter Development goals 250 mn at 3000 s, η tot = 52% achieved 12/2005 DM1 06/2006 DM2 First B) Coaxial: 8 cm outer channel diameter Operation principle demonstrated thrust not yet measured ESA TRP Program: HEMP High Power Thruster Module Selection of best concept amongst A) Cylindrical HEMP B) Coaxial HEMP /2005 DM1 C) Cluster of 4 HEMP 3050 Technically most advanced, can replace gimbals 24
25 NS/SK Requirements for the EP System Daily 2 orbit corrections ~ 2 hours each with appr. 80 mn thrust In future: 100 to 120 mn required for shortened operating time! 2 cooperating HEMP 3050 thrusters 25
26 8 HEMP Fully Redundant NSSK Principle A A (100 mn to 125mN ) N N B B A S S A B B (100 mn to 125mN ) Orbit topping additionally possible: High power cooperative mode with 4 thrusters up to ~250 mn with 5kW at 2000 s 26
27 This is where our products are 27
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