Trademarks...3 How to Read This Manual...4

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1 Maintenance Guide Read This First Trademarks...3 How to Read This Manual...4 Paper and Other Media Paper and Other Media Supported by This Printer...5 Paper Recommendations...9 Loading Paper...9 Storing Paper...9 Types of Paper and Other Media...9 Paper not supported by this printer...12 Print Area...13 Loading Paper...15 Loading Paper in Tray 1 and the optional paper feed unit...15 Loading Paper in the Bypass Tray...20 Switching between Paper Trays...26 Replacing Consumables and Maintenance Kit Replacing the Toner Cartridge...28 Replacing the Waste Toner Bottle...32 Replacing the Photo Conductor Unit...35 Replacing the Fusing Unit...44 When Replace Fusing Unit Appears on the Display When Replace Fusing Unit soon Appears on the Display...49 Replacing the Intermediate Transfer Unit...51 G _1.00 EN USA G Copyright

2 When Replace Transfer Belt Appears on the Display...57 When Replace Transfer Belt soon Appears on the Display...58 Cleaning and Adjusting the Printer Cautions to Take When Cleaning...59 Adjusting the Color Registration...60 Correcting the Color Gradation...62 Set the Gradation Correction Value...62 Viewing the Color Calibration Sample Sheet and Gradation Correction Sheet Resetting the gradation correction value to the initial value...67 Adjusting the Image Density...69 Adjusting Tray Registration...71 Troubleshooting Error & Status Messages on the Control Panel...74 Printer Does Not Print...83 Checking the port connection...84 Other Printing Problems...87 Additional Troubleshooting...93 Removing Misfed Paper Removing Misfed Paper...95 When Remove Misfeed A: Internal Path Appears...96 When Remove Misfeed B: Fusing Unit Appears...99 When Remove Misfeed Y: Paper Tray Appears When Remove Misfeed Z: Duplex Unit Appears Appendix Moving and Transporting the Printer Moving the Printer Transporting the Printer Consumables Toner Cartridge Waste Toner Bottle Photo Conductor Unit Intermediate Transfer Unit (Transfer Unit) Specifications Mainframe Options

3 Read This First Trademarks Microsoft, Windows and Windows NT are registered trademarks of Microsoft Corporation in the United States and/or other countries. IPS-PRINT Printer Language Emulation Copyright Oak Technology, Inc., All rights reserved. Bluetooth is a registered trademark of the Bluetooth SIG, Inc. worldwide. Other product names used herein are for identification purposes only and might be trademarks of their respective companies. We disclaim any and all rights to those marks. The proper names of the Windows operating systems are as follows: Microsoft Windows 95 operating system Microsoft Windows 98 operating system Microsoft Windows Millennium Edition (Windows Me) The product names of Windows 2000 are as follows: Microsoft Windows 2000 Advanced Server Microsoft Windows 2000 Server Microsoft Windows 2000 Professional The product names of Windows XP are as follows: Microsoft Windows XP Professional Microsoft Windows XP Home Edition The product names of Windows Server TM 2003 are as follows: Microsoft Windows Server TM 2003 Standard Edition Microsoft Windows Server TM 2003 Enterprise Edition Microsoft Windows Server TM 2003 Web Edition The product names of Windows NT 4.0 are as follows: Microsoft Windows NT Server 4.0 Microsoft Windows NT Workstation 4.0 G _1.00 Copyright

4 Read This First How to Read This Manual The following set of symbols is used in this manual. This symbol indicates a potentially hazardous situation that might result in death or serious injury when you misuse the machine without following the instructions under this symbol. Be sure to read the instructions, all of which are described in the Safety Information section. This symbol indicates a potentially hazardous situation that might result in minor or moderate injury or property damage that does not involve personal injury when you misuse the machine without following the instructions under this symbol. Be sure to read the instructions, all of which are described in the Safety Information section. * The statements above are notes for your safety. If this instruction is not followed, paper might be misfed, originals might be damaged, or data might be lost. Be sure to read this. This symbol indicates information or preparations required prior to operating. This symbol indicates precautions for operation, or actions to take after abnormal operation. This symbol indicates numerical limits, functions that cannot be used together, or conditions in which a particular function cannot be used. This symbol indicates a reference. [ ] Keys that appear on the machine's display. Keys and buttons that appear on the computer's display. { } Keys built into the machine's control panel. Keys on the computer's keyboard. 4

5 Paper and Other Media Paper and Other Media Supported by This Printer This section describes the paper size, feed direction, and the maximum amount of paper that can be loaded into each paper tray in this printer. The following symbols and terminology are used to represent the feed direction. In this manual On the display Paper feed direction K (Feed direction) A4 (210 x 297) 8 1/2 x 11 Short-edge feed direction Be careful of the paper feed direction. The direction is determined for each paper size. Input Paper Sizes (Metric version) Feed direction Size (mm) Bypass Tray Tray 1 Paper Feed Unit (Tray 2/3) A4 K B5 K A5 K A6 K Legal (LG, 8 1 / 2 14 inches) K Letter (LT, 8 1 / 2 11 inches) K / / 2 inches K Executive (Exec., 7 1 / / 2 inches) K Folio (8 1 / 4 13 inches) K Foolscap (F4, 8 1 / 2 13 inches) K F/GL (8 13 inches) K Com#10 Env (4 1 / / 2 inches) K C5 Env ( inches) K G _1.00 Copyright

6 Paper and Other Media C6 Env ( inches) K DL Env ( inches) K Monarch Env (3 7 / / 2 inches) K Custom Size K ( / 2 inches) K The size is supported and the printer selects it automatically. The size is supported, but it should be selected using the control panel. The size is supported, but it should be set as a custom size using the control panel. The supported size may differ depending on the printer language you use. Set as a custom size setting using the control panel. The following sizes are supported: Bypass Tray: approximately mm in width, and mm in length. The size is not supported. Input Paper Sizes (Inch version) Feed direction Size (inch) Bypass Tray Tray 1 Paper Feed Unit (Tray 2/3) Feed direction Size (mm) Bypass Tray Tray 1 Paper Feed Unit (Tray 2/3) A4 K B5 K

7 Paper and Other Media Feed direction Size (inch) Bypass Tray Tray 1 Paper Feed Unit (Tray 2/3) A5 K A6 K Legal (LG) K 8 1 / 2 14 Letter (LT) K 8 1 / / / 2 inches K 5 1 / / 2 Executive (Exec.) K 7 1 / / 2 Folio K 8 1 / 4 13 Foolscap F4 K 8 1 / 2 13 F/GL K 8 13 Com#10 Env K 4 1 / / 2 C5 Env K C6 Env K DL Env K Monarch Env K 3 7 / / 2 Custom Size K K / 2 The size is supported and the printer selects it automatically. The size is supported, but it should be selected using the control panel. The size is supported, but it should be set as a custom size using the control panel. The supported size may differ depending on the printer language you use. Set as a custom size setting using the control panel. The following sizes are supported: Bypass Tray: approximately inches in width, and inches in length. 7

8 Paper and Other Media The size is not supported. Paper weight and number of sheets to be set Tray 1 Paper Feed Unit (Tray 2, Tray 3) Supported paper weight g/m 2 (16-28 lb.) Maximum number of sheets (plain paper) 530 (80 g/m 2, 20 lb.) Bypass Tray g/m 2 (16-53 lb.) 100 (80 g/m 2, 20 lb.) Check that the top of the stack is not higher than the limit mark inside the tray. 8

9 Paper and Other Media Paper Recommendations Loading Paper Do not use ink-jet printer paper because it may stick to the fusing unit and cause a paper misfeed. Set the paper as described below Tray 1, Paper Feed Unit (Tray 2, Tray 3): Print side facing up Bypass Tray: Print side facing down Print quality cannot be guaranteed if paper other than the ones recommended is used. For more information about recommended paper, contact your sales or service representative. Do not use paper that has already been printed onto by other printers. Storing Paper Paper should always be stored properly. Improperly stored paper might result in poor print quality, paper misfeeds, or printer damage. Recommendations are as follows: Avoid storing paper in humid areas. Avoid exposing paper to direct sunlight. Store on a flat surface. Keep paper in the package in which the paper came. Types of Paper and Other Media Plain Paper Paper thickness Printer setup Printer driver setup Enabled paper feeding tray g/m 2 (16-28 lb.) [Thin]: g/m 2 (16-24 lb.) [Normal]: g/m 2 (24-28 lb.) Make the following two settings using the control panel: Press [Paper Input] menu, [Paper Type], and then [Plain Paper]. Press [Maintenance] menu, and then [Thin] or [Normal]. Click [Plain] or [Plain & Recycled] in the [Type:] list. Any input tray can be used. 9

10 Paper and Other Media Number of sheets that can be set Tray 1: 530 Tray 2, Tray 3 (Paper Feed Unit Type 3000): 530 Bypass Tray: 100 Make sure paper is not stacked higher than the upper limit mark (T) inside the tray. Make sure paper is not stacked higher than the paper guides inside the bypass tray. Both-side printing Possible Thick Paper Paper thickness Printer setup Printer driver setup Enabled paper feeding tray g/m 2 (28-53 lb.) [Thick Paper 1]: g/m 2 (28-44 lb.) [Thick Paper 2]: g/m 2 (44-53 lb.) Press [Paper Input] menu, [Paper Type] and then [Thick Paper 1] or [Thick Paper 2] on the control panel. Click [Thick1] or [Thick2] in the [Type:] list. Bypass Tray [Thick Paper 1]: 30 [Thick Paper 2]: 10 Both-side printing Adhesive labels Make sure paper is not stacked higher than the paper guides inside the bypass tray. Not possible Additional cautions Print speed is slightly slower than when using plain paper. Printer setup Printer driver setup Press [Paper Input] menu, [Paper Type], and then [Labels] on the control panel. Click [Labels] in the [Type:] list. Enabled paper feeding tray Bypass Tray: 50 Make sure paper is not stacked higher than the paper guides inside the bypass tray. Both-sided printing Additional cautions Not possible Print speed is slightly slower compared to plain paper. OHP transparencies Printer setup Press [Paper Input] menu, [Paper Type], and then [Transparency] on the control panel. 10

11 Paper and Other Media Printer driver setup Enabled paper feeding tray Number of sheets that can be set Click [Transparency] in the [Type:] list. Bypass Tray Bypass Tray: 50 Both-sided printing Glossy Paper Make sure paper is not stacked higher than the paper guides inside the bypass tray. Not possible Additional cautions Print speed for OHP transparencies is slower than for plain paper. Due to switching modes, the machine will be on standby for thirty or forty seconds after the job was received. We recommend that you use a 4000 ANSI lumen or brighter overhead projector to project OHP transparencies. Printer setup Printer driver setup Press [Paper Input] menu, [Paper Type], and then [Glossy Paper] on the control panel. Click [Glossy] in the [Type:] list. Enabled paper feeding tray Bypass Tray: 50 Make sure paper is not stacked higher than the paper guides inside the bypass tray. Both-sided printing Additional cautions Not possible Print speed is slightly slower compared to plain paper. Envelopes Printer setup Printer driver setup Enabled paper feeding tray Bypass Tray: 10 Press [Paper Input] menu, [Paper Type], and then [Thick Paper 1] or [Thick Paper 2] on the control panel. Click [Thick1] or [Thick2]in the [Type:] list. Make sure paper is not stacked higher than the paper guides inside the bypass tray. Both-sided printing Not possible 11

12 Paper and Other Media Additional cautions Check the print side is facing down. Check there is no air in the envelopes before loading. For better print quality, we recommend the right, left, top, and bottom print margins to be at least 15 mm 0.6 inch. Load only one size and type of envelope at a time. Before loading envelopes, flatten their leading edges (the edge going into the printer) by running a pencil or ruler across them. Some kinds of envelope might cause misfeeds, wrinkles or print poorly. Print quality on envelopes may be uneven if parts of an envelope have differing thicknesses. Print one or two envelopes to check print quality. Use flat envelopes with no curl. If they have a curl, flatten them. Use completely flat envelopes that contain no air inside. Do not print on both sides of envelopes. Paper not supported by this printer Avoid using the following paper as they are not supported by this printer. Paper meant for an ink-jet printer Bent, folded, or creased paper Curled or twisted paper Torn paper Wrinkled paper Damp paper Paper that is dry enough to emit static electricity Paper that has already been printed onto, except a preprinted letterhead. Malfunctions are especially likely when using paper printed on by other than a laser printer (e.g. monochrome and color copiers, ink-jet printers, etc.) Special paper, such as thermal paper, aluminum foil, carbon paper and conductive paper Paper whose weight is heavier or lighter than the limitation Paper with windows, holes, perforations, cutouts, or embossing Adhesive label paper on which glue or base paper is exposed Paper with clips or staples Do not use the following envelopes: Envelopes with multiple flaps Envelopes with a peel-off adhesive strip Envelopes with windows or clasps 12

13 Paper and Other Media Print Area The following shows the print area for this printer. Be sure to set the print margins correctly by the application. Paper A Print area B Feed direction C Approx. 5 mm (0.2 inches) D Approx. 5 mm (0.2 inches) The print area may vary depending on the paper size, printer language and printer driver settings. Envelope A Print area B Feed direction 13

14 Paper and Other Media C Approx. 5 mm (0.2 inches) D Approx. 5 mm (0.2 inches) The print area may vary depending on the paper size, printer language and printer driver settings. 14

15 Paper and Other Media Loading Paper This describes how to load paper into the paper tray and bypass tray. Do not pull out the paper tray forcefully. If you do, the tray might fall and cause an injury. Loading Paper in Tray 1 and the optional paper feed unit The following example explains loading procedure for the standard paper tray (Tray 1). The same procedure can be used for the optional paper feed unit. Make sure paper is not stacked above the limit mark inside the tray. Misfeeds might occur. Do not put different types of paper in a single paper tray. A Pull the paper tray out of the printer until it stops. Lift it slightly, and then pull it fully out. Place the paper tray on a flat surface. You can not pull out Tray 1 if the bypass tray is open. 15

16 Paper and Other Media B Press Push, and then adjust the rear guide to the paper size you want to load. C Adjust the side guides to the paper size you want to load. D Load paper print side up in the paper tray. Make sure the top of the stack is not higher than the limit mark inside the tray. To avoid misfeeds, set the side guides to the exact paper size. Do not load different kinds of paper in the tray. 16

17 Paper and Other Media E Slide the paper tray fully into the printer. Misfeeds can occur if the paper tray is not fully inserted. Make sure it is fully inserted. Changing paper size of the paper tray A Pull the paper tray out of the printer until it stops. Lift it slightly, and then pull it fully out. Place the paper tray on a flat surface. You can not pull out Tray 1 if the bypass tray is open. 17

18 Paper and Other Media B Remove the paper. C Press Push, and then adjust the rear guide to the paper size you are using. D Adjust the side guides to the paper size you want to load. 18

19 Paper and Other Media E Load paper print side up in the paper tray. Check the top of the stack is not higher than the limit mark inside the tray. F Slide the paper tray fully into the printer. Specifying a paper type for Tray 1 and the optional paper feed unit Improve printer performance by selecting the optimum paper type for the tray. You can select from the following paper types: Plain Paper, Recycled Paper, Special Paper, Color Paper, Letterhead, Preprinted A Press the {Menu} key. 19

20 Paper and Other Media The [Menu] screen appears. B Press the {U} or {T} key to display [Paper Input], and then press the {# Enter} key. Menu: Paper Input The paper type selection menu appears. C Press the {U} or {T} key to display [Paper Type], and then press the {# Enter} key. The paper tray selection menu appears. D Press the {U} or {T} key to display the target paper tray, and then press the {# Enter} key. When the optional paper feed units are installed in the printer, [Tray 2] and [Tray 3] appears (depending on how many units are installed). Paper Type: Tray 2 The paper type selection menu appears. E Press the {U} or {T} key to display the target paper tray, and then press the {# Enter} key. Tray 2: *Plain Paper After about two seconds, the display returns to the menu. F Press the {Online} key. The initial screen appears. The following message appears on the display: When selecting Plain Paper, select [Thin] or [Normal] for [Plain Paper] in the [Maintenance] menu. Loading Paper in the Bypass Tray Specifying standard size paper for the Bypass Tray This section explains how to load standard size paper into the bypass tray. 20

21 Paper and Other Media To avoid multi-sheet feeds, fan the paper before loading it onto the paper tray. Set the size and direction of the loaded paper using the control panel or the printer driver. Make sure the settings do not conflict. Conflicting settings can cause paper jams or loss of print quality. Load paper print side down and in the short-edge feed direction. A Open the bypass tray. B Extend the bypass tray. C Slide the side guides outward ( until it stops ( ). ), and then insert paper print side down 21

22 Paper and Other Media D Adjust the side guides to the paper width. Check the top of the stack is not higher than the limit mark inside the tray. To avoid multi-sheet feeds, fan the paper before loading it onto the paper tray. E Set the paper size using the control panel. Press the {Menu} key. The [Menu]screen appears. F Press the {U} or {T} key to display [Paper Input], and then press the {# Enter} key. Menu: Paper Input The paper selection menu appears. G Check that [Bypass Size] appears, and then press the {# Enter} key The paper size selection menu appears. 22

23 Paper and Other Media H Press the {U} or {T} key to display the size and orientation of the paper in the bypass tray. Bypass Size: *8 x 13 After about two seconds, the display returns to the menu. I Press the {Online} key. The initial screen appears. To load thick paper, OHP transparencies, or envelopes, make settings for thick paper or OHP transparencies using the control panel and printer driver. The number of pages that can be loaded in the bypass tray differs depending on paper type. Make sure paper is not stacked above the paper guides inside the bypass tray. For details about control panel settings for custom size paper or special paper, see p.23 Specifying custom size paper for the Bypass Tray. To select custom size paper ( mm in length, mm in width), see p.23 Specifying custom size paper for the Bypass Tray. For control panel settings when using thick paper, OHP transparencies, or post cards, see p.25 Specifying a paper type for the Bypass Tray. Specifying custom size paper for the Bypass Tray When loading custom size or special paper, specify the paper size using the control panel and printer driver. Paper sizes between in length and mm in width can be loaded in the bypass tray. The custom paper size selected using the printer driver overrides that selected using the control panel. Do not configure settings using the control panel if you have already made settings using the printer driver. However, when printing with a printer driver other than the RPCS printer driver, you must configure the settings using the control panel. You cannot print on custom size paper with an application that does not support the custom size setting. 23

24 Paper and Other Media A Press the {Menu} key. The [Menu]screen appears. B Press the {U} or {T} key to display [Paper Input], and then press the {# Enter} key. Menu: Paper Input The paper selection menu appears. C Check [Bypass Size] appears, and then press the {# Enter} key. The paper size selection menu appears. D Press the {U} or {T} key to display [Custom Size], and then press the {# Enter} key. E Press the {U} or {T} key to set the horizontal value, and then press the {# Enter} key. Custom Size: Horiz By pressing the key, the value increases or decreases by 0.01 inch. By pressing and holding the key, the value varies by 1 inch. F Press the {U} or {T} key to set the vertical value, and then press the {# Enter} key. Custom Size: Vert After about two seconds, the display returns to the menu. G Press the {Online} key. The initial screen appears. 24

25 Paper and Other Media For details about the printer driver, see the printer driver Help. Specifying a paper type for the Bypass Tray By selecting the paper type you want to load, the printer performs better. You can select from the following paper types: Plain Paper, Recycled Paper, Special Paper, Color Paper, Letterhead, Preprinted, Labels (adhesive label paper), Bond Paper, Cardstock, Transparency (OHP transparency), Thick Paper 1, Thick Paper 2, Glossy Paper Be sure to select the paper type when you load labels, thick paper, or OHP transparencies in the bypass tray. The paper type selected using the printer driver overrides that selected using the control panel. A Press the {Menu} key. The [Menu]screen appears. B Press the {U} or {T} key to display [Paper Input], and then press the {# Enter} key. Menu: Paper Input The paper selection menu appears. C Press the {U} or {T} key to display [Paper Type], and then press the {# Enter} key. The paper tray selection menu appears. D Press the {U} or {T} key to display [Bypass Tray], and then press the {# Enter} key. The paper type selection menu appears. 25

26 Paper and Other Media E Press the {U} or {T} key to display the loaded paper type, and then press the {# Enter} key. Bypass Tray: Recycled Paper After about two seconds, the display returns to the menu. F Press the {Online} key. The initial screen appears. The following message appears on the display: When selecting Plain Paper, select [Thin] or [Normal] for [Plain Paper] in the [Maintenance] menu. The following paper types cannot be printed on both sides: Special Paper, Labels (adhesive label paper), Cardstock, Transparency (OHP transparency), Thick Paper 2 ( g/m 2 ), Thin Paper, Plain:Dup.Back (reverse side of plain paper), Thick1:Dup.Back (reverse side of thick paper) Switching between Paper Trays When paper of the same size is loaded in both the standard tray and the paper feed unit (option), and when [Auto Tray Select] is set with the printer driver, paper will be fed from the standard tray when you start printing. To print on paper loaded in the paper feed unit, switch the tray to be used to the paper feed unit using [Tray Priority] in the [Paper Input] menu. A Press the {Menu} key. The [Menu]screen appears. 26

27 Paper and Other Media B Press the {U} or {T} key to display [Paper Input], and then press the {# Enter} key. Menu: Paper Input The paper selection menu appears. C Press the {U} or {T} key to display [Tray Priority], and then press the {# Enter} key. The paper tray selection menu appears. D Press the {U} or {T} key to select the tray type you want to use, and then press the {# Enter} key. The following message appears on the display: Tray Priority: *Tray 2 E Press the {Online} key. The initial screen appears. 27

28 Replacing Consumables and Maintenance Kit Replacing the Toner Cartridge Do not incinerate spilled toner or used toner. Toner dust is flammable and might ignite when exposed to an open flame. Disposal should take place at an authorized dealer or an appropriate collection site. If you dispose of the used toner cartridges yourself, dispose of them according to local regulations. Do not store toner, used toner, or toner containers in a place with an open flame. The toner might ignite and cause burns or a fire. Keep toner (used or unused) and the toner cartridge out of reach of children. If toner or used toner is inhaled, gargle with plenty of water and move into a fresh air environment. Consult a doctor if necessary. If your skin comes into contact with toner or used toner, wash the affected area thoroughly with soap and water. If toner or used toner gets into your eyes, flush immediately with large amounts of water. Consult a doctor if necessary. If toner or used toner is swallowed, dilute by drinking a large amount of water. Consult a doctor if necessary. Avoid getting toner on your clothes or skin when removing a paper jam or replacing toner. If your skin comes into contact with toner, wash the affected area thoroughly with soap and water. If toner gets on your clothing, wash with cold water. Hot water will set the toner into the fabric and may make removing the stain impossible. When handling toner cartridges, never stand them up on either end or position them upside down. Store toner cartridges in a cool dark place. Actual printable numbers vary depending on image volume and density, number of pages printed at a time, paper type and size, and environmental conditions such as temperature and humidity. Toner quality degrades over time. You may have to replace the toner cartridge prematurely. We recommend you prepare a new toner cartridge beforehand. The color of the lit LED indicates the toner status for each color. A red light indicates the toner cartridge must be replaced. G _1.00 Copyright

29 Replacing Consumables and Maintenance Kit Replace the toner cartridge if the following message appears on the display: Add Toner XXX/XXX A combination of one to four colors, yellow, magenta, cyan, black, appears in XXX. If cyan, magenta, or yellow toner runs out, you can print in black and white using black toner. Change the color mode setting to Black and White using the printer driver. If black toner runs out, you cannot print in black and white or color until the black toner cartridge is replaced. A Open the upper left cover of the printer. B Remove the toner cartridge you want to replace. Do not shake the removed toner cartridge. Remaining toner may leak. All four cartridges are removed using the same procedure. The illustration uses the yellow cartridge as an example. C Take a new toner cartridge out of its package. 29

30 Replacing Consumables and Maintenance Kit D Shake the toner cartridge from side to side about 10 times. Do not open the shutter at the bottom of the toner cartridge. Toner may leak. The illustration uses the black cartridge as an example. E Check the toner color and location correspond, and carefully insert the toner cartridge vertically. 30

31 Replacing Consumables and Maintenance Kit F Insert the toner cartridge in the direction of the arrow. Do not install and remove toner cartridges unless necessary. Excessive handling results in toner leakage. All four cartridges are installed using the same procedure. G Close the printer's upper left cover. If the toner cartridge is not properly installed, you cannot close the printer's upper left cover. 31

32 Replacing Consumables and Maintenance Kit Replacing the Waste Toner Bottle Do not incinerate spilled toner or used toner. Toner dust is flammable and might ignite when exposed to an open flame. Disposal should take place at an authorized dealer or an appropriate collection site. If you dispose of the used toner containers yourself, dispose of them according to local regulations. Keep toner (used or unused) and the toner cartridge out of reach of children. Do not put an object on the right cover when it is open. Replace the waste toner bottle when the following message appears on the display: Replace Used Toner Bottle A Turn off the power, and then unplug the power cable. B Open the right cover. C Take a new waste toner bottle out of its the bag. 32

33 Replacing Consumables and Maintenance Kit D Unlock the waste toner bottle by sliding the green arrow to the position shown. Do not lock the removed waste toner bottle. Toner may leak. E Remove the used waste toner bottle carefully. 33

34 Replacing Consumables and Maintenance Kit F Place the new waste toner bottle in the position shown in the illustration. G Lock the waste toner bottle by sliding the green arrow to the position shown. Be sure to lock the waste toner bottle to prevent toner from leaking inside the printer. H Close the right cover carefully. I Turn on the power. 34

35 Replacing Consumables and Maintenance Kit Replacing the Photo Conductor Unit Replace the black photo conductor unit when the following message appears on the display: Replace Black PCU Replace the three color photo conductor units when the following message appears on the display: Replace Color PCU Color photo conductor units (yellow, cyan, and magenta) are supplied as a single item. Exposure to light reduces photo conductor unit performance. Replace the unit as quickly as possible. Do not pull out the photo conductor unit with force or haste, it may fall and you may damage the machine. Take care that nothing comes into contact with the surface of the photo conductor. Check the contents of the box for the following items: Photo Conductor Unit Black 35

36 Replacing Consumables and Maintenance Kit Photo Conductor Unit Color A Turn off the power, and then unplug the power cable. B Open the right cover. C Pull out the green levers on the left and right that are securing the inner cover. 36

37 Replacing Consumables and Maintenance Kit D Lift the inner cover until it stays up. E Remove the photo conductor unit. F Pinch the green lever to unlock the unit. G Pull out the photo conductor unit carefully. 37

38 Replacing Consumables and Maintenance Kit H Pinch the green lever to unlock the unit. I Pull out the photo conductor unit carefully until it stops. J Pinch the green part to release the unit. K Pull out the photo conductor unit carefully. Be sure to hold the unit with both hands, and pull it out carefully. L Take out the new photo conductor unit. 38

39 Replacing Consumables and Maintenance Kit M Remove the cap attached to the photo conductor unit. The cap is no longer needed and can be disposed of. N Remove the tape from around Photo Conductor Unit by peeling it downward, and then remove the unit's top cover. Do not remove the cover attached to the bottom of the photo conductor unit yet. 39

40 Replacing Consumables and Maintenance Kit After you take the new Photo Conductor Unit out of the bag, quickly install it. O Check the locations for each Photo Conductor Unit. A Photo Conductor Unit (Black) B Photo Conductor Unit (Color) P Align the green arrow at the tip of the photo conductor unit with the rail inside the printer. Make sure the green arrow fits securely to the rail before proceeding to the next step. If you do not securely attach the green arrow of the photo conductor unit to the rail, you may damage the photo conductor unit. 40

41 Replacing Consumables and Maintenance Kit Photo Conductor Unit Black Photo Conductor Unit Color Q Push the front of the photo conductor unit carefully in sliding the unit from its cover until it stops. Photo Conductor Unit Black 41

42 Replacing Consumables and Maintenance Kit Photo Conductor Unit Color If the photo conductor unit is not correctly installed, print quality will be lost. For example, certain colors may not print. R Lower the inner cover slowly. S Push the left and right edge of the inner cover to secure it. 42

43 Replacing Consumables and Maintenance Kit T Close the right cover carefully. U Plug in the power cable, and then turn on the power. The printer starts calibration. Wait until it stops. The following message appears on the display: Calibrating... Wait until [Ready] appears on the display panel. Do not turn off the power during calibration. Doing so results in malfunction. 43

44 Replacing Consumables and Maintenance Kit Replacing the Fusing Unit The inside of this machine gets very hot. Do not touch parts labelled v (hot surface). Touching v labelled parts (hot surface) could result in burns. The fusing unit gets very hot. When installing a new fusing unit, turn off the printer and wait about 30 minutes. Then you can install the new fusing unit. Handling the unit before it has fully cooled down (30 mins) could result in burns. Do not pull out the fusing unit forcefully. Doing so may cause the unit to fall and result in injury. Only the handle of the fusing unit is safe to touch. Touching other areas may result in burns. Replace the fusing unit when the following message appears on the display: or Replace Fusing Unit soon Replace Fusing Unit Check the contents of the box for the following items: Fusing Unit 44

45 Replacing Consumables and Maintenance Kit Transfer Roller Be sure to make the maintenance setting using the control panel after replacing the fusing unit. The procedure is complete only when the maintenance setting is made. A Turn off the power, and then unplug the power cable. After power off, wait 30 minutes for the fusing unit to cool before handling it. B Open the front cover by pushing the front cover release button. C Pinch the connector lever, and then pull out the connector. 45

46 Replacing Consumables and Maintenance Kit D Push the green release buttons on the left and right outwards to unlock the fusing unit. E Remove the fusing unit carefully. F Take the new fusing unit from out from its box. G Place the unit as shown, and then carefully insert the new fusing unit. 46

47 Replacing Consumables and Maintenance Kit H Carefully push in the fusing unit until it clicks into position, and then check that the unit is locked. I Push in the connector. J Open the transfer roller cover. 47

48 Replacing Consumables and Maintenance Kit K Turn the green part in the direction of the arrow, and then remove the transfer roller. L Take out the new transfer roller. Do not touch the roller part. M Hold the green part as shown, and then insert the transfer roller into the printer. The end with the longer shaft must be to the left. 48

49 Replacing Consumables and Maintenance Kit N Close the transfer roller cover. O Close the front cover carefully. P Turn on the power. Q Make the maintenance setting using the control panel. When Replace Fusing Unit Appears on the Display A If the following message appears on the control panel, hold down the {Escape} key for at least five seconds. The message disappears and a maintenance reset is automatically performed. Replace Fusing Unit When Replace Fusing Unit soon Appears on the Display A Press the {Menu} key. The [Menu]screen appears. 49

50 Replacing Consumables and Maintenance Kit B Press the {U} or {T} key to display [Maintenance], and then press the {# Enter} key. Menu: Maintenance C Press the {U} or {T} key to display [Maint. Reset], and then press the {# Enter} key. Maintenance: Maint. Reset D Press the {U} or {T} key to display [Fusing Unit], and then press the {# Enter} key. Maint. Reset: Fusing Unit The following message appears: Fusing Unit Press # to reset E Press the {# Enter} key. Wait a few seconds. F Press the {Online} key. The initial screen appears. 50

51 Replacing Consumables and Maintenance Kit Replacing the Intermediate Transfer Unit The inside of this machine gets very hot. Do not touch parts labelled v (hot surface). Touching v labelled parts could result in burns. Replace the transfer belt when the following message appears on the display: or Replace Transfer Belt soon Replace Transfer Belt Check the contents of the box for the following items: Transfer Belt Be sure to make the maintenance setting using the control panel after replacing the transfer belt. The procedure is complete only when the maintenance setting is made. A Turn off the power, and then unplug the power cable. 51

52 Replacing Consumables and Maintenance Kit B Open printer's right cover. C Remove the waste toner bottle. See p.32 Replacing the Waste Toner Bottle. D Pull out the green levers on the left and right that are securing the inner cover. E Lift the inner cover until it stays up. 52

53 Replacing Consumables and Maintenance Kit F Unlock the waste toner bottle by sliding the green arrow to the position shown. Do not lock the removed waste toner bottle. Toner may leak. G Remove the waste toner bottle carefully. 53

54 Replacing Consumables and Maintenance Kit H Loosen the green screws on the left and right by turning them the direction of the arrows. Do not remove the screws. I Pinch the both screws, and then carefully pull out the transfer belt slowly until it stops. J Raise the green cover, hold the transfer belt as shown, and then remove the transfer belt. Be sure to hold the unit with both hands, and pull it out carefully. Do not touch the belt part. K Take out the new transfer belt. 54

55 Replacing Consumables and Maintenance Kit L Holding the transfer belt as shown, carefully slide the transfer belt into the printer. M Close the green cover, and then push it in until it stops. N Tighten the green screws on the left and right by turning them the direction of the arrows. 55

56 Replacing Consumables and Maintenance Kit O Place the waste toner bottle in the position shown in the illustration. P Lock the waste toner bottle by sliding the green arrow to the position shown. Be sure to lock the waste toner bottle to prevent toner from leaking inside the printer. Q Lower the inner cover slowly. 56

57 Replacing Consumables and Maintenance Kit R Push the left and right edge of the inner cover to secure it. S Close the right cover. T Turn on the power. U Make the setting using the control panel. When Replace Transfer Belt Appears on the Display A If the following message appears on the control panel, hold down the {Escape} key for at least five seconds. The message disappears and a maintenance reset is automatically performed. Replace Transfer Belt 57

58 Replacing Consumables and Maintenance Kit When Replace Transfer Belt soon Appears on the Display A Press the {Menu} key. The [Menu] screen appears. B Press the {U} or {T} key to display [Maintenance], and then press the {# Enter} key. Menu: Maintenance C Press the {U} or {T} key to display [Maint. Reset], and then press the {# Enter} key. Maintenance: Maint. Reset D Press the {U} or {T} key to display [Transfer Belt], and then press the {# Enter} key. Maint. Reset: Transfer Belt The following message appears: Transfer Belt Press # to reset E Press the {# Enter} key. Wait a few seconds. F Press the {Online} key. The initial screen appears. 58

59 Cleaning and Adjusting the Printer Cautions to Take When Cleaning Do not remove any covers or screws other than those specified in this manual. Some parts of the machine are at a high voltage and could give you an electric shock. Also, if the machine has laser systems, direct (or indirect) reflected eye contact with the laser beam may cause serious eye damage. When the machine needs to be checked, adjusted, or repaired, contact your service representative. Do not take apart or attempt any modifications to this machine. There is a risk of fire, electric shock, explosion or loss of sight. If the machine has laser systems, there is a risk of serious eye damage. When removing misfed paper, do not touch the fusing unit because it could be very hot. Clean the printer periodically to maintain fine printing. Dry wipe the exterior with a soft cloth. If dry wiping is not enough, wipe with a soft, wet cloth that is wrung out well. If you still cannot remove the stain or grime, use a neutral detergent, and then wipe over with a well-wrung wet cloth, dry wipe, and let it dry. To avoid deformation, discoloration, or cracking, do not use volatile chemicals, such as benzine and thinner, or spray insecticide on the printer. If there is dust or grime inside the printer, wipe with a clean, dry cloth. You must disconnect the plug from the wall outlet at least once a year. Clean away any dust and grime from the plug and outlet before reconnecting. Accumulated dust and grime pose a fire hazard. G _1.00 Copyright

60 Cleaning and Adjusting the Printer Adjusting the Color Registration If documents show color degradation after the printer is moved, perform automatic color adjustment. A Press the {Menu} key. The [Menu] screen appears. B Press the {U} or {T} key to display [Maintenance], and then press the {# Enter} key. Menu: Maintenance The maintenance menu appears. C Press the {U} or {T} key to display [Color Regist.], and then press the {# Enter} key. The check message appears. Press # to adjust D Press the {# Enter} key. Automatic color adjustment begins, and the following message appears. Adjusting... To avoid malfunction, do not turn off the power while [Adjusting... ] appears on the display. 60

61 Cleaning and Adjusting the Printer Automatic color adjustment takes about 30 seconds. A confirmation message appears when complete. Completed E Press the {Escape} key. Return to the maintenance menu. F Press the {Online} key. The initial screen appears. 61

62 Cleaning and Adjusting the Printer Correcting the Color Gradation Color gradation during color printing changes slightly, depending on a number of factors. If you print the same file repeatedly or toner was recently replaced, changes may occur in color tones. When this happens, to obtain suitable print results, color gradation can be corrected, although it is not usually necessary to make any particular settings. If suitable results cannot be obtained after a single operation, repeat the correction several times, as needed. Corrections to color gradation will be applied to all user jobs. Use the same paper when printing a run of gradation corrections. If a different type of paper is used, corrections may not be apparent. This requires the use of the supplied Color Calibration Sample Sheet. Corrections to color gradation are performed in the following order: Set the Gradation Correction Value During printing, you can correct the gradation in two areas: bright part (highlight) and the medium (middle). The correction value for the highlight and the medium parts are set using Calibr.1 and Calibr.2 respectively. 62

63 Cleaning and Adjusting the Printer A Press the {Menu} key. The [Menu]screen appears. B Press the {U} or {T} key to display [Maintenance], and then press the {# Enter} key. Menu: Maintenance The maintenance menu appears. C Press the {U} or {T} key to display [Color Calibrate], and then press the {# Enter} key. If you perform only correction 2, proceed to step L. D Check [Start Calibr. 1] is displayed, and then press the {# Enter} key. E Check [Yes] is displayed, and press {# Enter} key to print gradation correction sheet 1. F Set the gradation correction value of the highlighted part using correction 1. For setting K (black) gradation, hold the correction value (0-6) for K of the correction value setting sheet 1 over the color sample (K) for gradation correction 1 of the Color Calibration Sample Sheet, and set the numerical value of the closest color using either the {U} or {T} key. Set the correction value using the supplied Color Calibration Sample Sheet and the gradation correction sheet 1 printed in the previous step. Set M (magenta), C (cyan), and Y (yellow) using the same method. Calibrate 1: K:3 M:3 C/Y:3/3 63

64 Cleaning and Adjusting the Printer Each time the {U} or {T} key is pressed, the value increases or decreases respectively, in increments of 1. The correction value can be set between 0 and 6. G Press the {# Enter} key after setting the K (black) gradation. The cursor shifts to M (magenta). Calibrate 1: K:2 M:3 C/Y:3/3 H Set the gradation correction values for M (magenta), C (cyan), and Y (yellow) using the same procedure as for the K (black). I If you finished all settings, ensure that the cursor is on the correction value for Y (yellow), and then press the {# Enter} key. Calibrate 1: K:2 M:2 C/Y:2/2 The example shows the display of the control panel when the correction value for each color is changed to 2. J Check [Yes] is displayed, and press the {# Enter} key to print the correction result. K Check gradation correction sheet 1. To save the correction values, check [Save and exit] is displayed and press the {# Enter} key. If you do not want to save the correction values after this procedure, press the {U} or {T} key to display [Exit don't save], and then press the {# Enter} key. If you complete this procedure without saving the correction values, the changes will not be applied to subsequent print jobs. Calibrate 1: Save and exit Calibrate 1: Exit don't save This concludes the setting for correction 1. Next, proceed to correction 2. L Press the {T} key to display [Start Calibr. 2], and then press the {# Enter} key. 64

65 Cleaning and Adjusting the Printer M Check [Yes] is displayed, and then press the {# Enter} key to print gradation correction sheet 2. N Perform the same operations as used for setting the gradation correction value using correction 1 to set the gradation correction value of the middle part using correction 2. O After completing all settings, press the {Online} key. The initial screen appears. Displays on the screen are just examples. Viewing the Color Calibration Sample Sheet and Gradation Correction Sheet The color gradation correction value setting sheet contains two color sample columns: the Sample 1 column for setting the highlight part and the Sample 2 column for setting the middle part. Similarly, there are two gradation correction sheets: Gradation correction sheet 1 for setting the highlight part and Gradation correction sheet 2 for setting the middle part. Gradation correction sheet 1 is used for calibration 1, while Gradation correction sheet 2 is used for calibration 2. Color sample and correction values The following explains how to view the color sample of the Color Calibration Sample Sheet and the correction values of the gradation correction sheet. This explanation uses setting K (black) as an example. The setting method for M (magenta) is similar. For C/Y (cyan/yellow), the correction value is determined based on combinations of these two colors, although panel settings are made for each color. 65

66 Cleaning and Adjusting the Printer Hold the correction value (0-6) for K of the correction value setting sheet over the color sample of gradation correction 1 of the Color Calibration Sample Sheet and search for a corrected color closest to that of the color sample, and then set its correction value using the operation panel. The currently set correction value is printed in red. 66

67 Cleaning and Adjusting the Printer Relationship between gradation correction sheet and display The printed gradation correction sheet and display correspond as shown in the following diagram. The gradation correction sheets are used to determine the correction values for the colors K (black), M (magenta), C (cyan), and Y (yellow). These values are set using the control panel. XXXX represents the printer model name. A K (black) correction values Adjust the printed color when only black toner is used. The currently set correction value is printed in red. B M (magenta) correction values Adjust the printed color when only magenta toner is used. The currently set correction value is printed in red. C C (cyan)/y (yellow) correction values Correct the color printed when cyan and yellow are used. For C/Y (cyan/yellow), the correction value is determined based on a combination of these two colors, although settings are made for separately each color. D K, M, C/Y The numerical value set at time of gradation correction sheet printing is displayed. This corresponds to the numerical value set using the operation panel. Resetting the gradation correction value to the initial value Reset the correction value default. 67

68 Cleaning and Adjusting the Printer A Press the {Menu} key. The [Menu]screen appears. B Press the {U} or {T} key to display [Maintenance], and then press the {# Enter} key. Menu: Maintenance The maintenance menu appears. C Press the {U} or {T} key to display [Color Calibrate], and then press the {# Enter} key. D Press the {U} or {T} key to display [Reset], and then press the {# Enter} key. Color Calibrate: Reset A confirmation message is displayed. Press # to reset Calibration E Press the {# Enter} key. A message indicating the gradation correction value has returned to default, is displayed. Calibration was reset After about 2 seconds, the display returns to the [Color Calibrate: Reset] menu. F Press the {Online} key. The initial screen appears. 68

69 Cleaning and Adjusting the Printer Adjusting the Image Density Adjust the image density when the print side of the page appears shaded or the print image is patchy. Extreme settings may create output that appears dirty. Image density settings should be made from the application or the printer driver whenever possible. Changing the image density setting can result in deterioration of color balance. We recommend you leave the image density at its factory default setting. A Press the {Menu} key. The [Menu]screen appears. B Press the {U} or {T} key to display [Maintenance], and then press the {# Enter} key. Menu: Maintenance C Press the {U} or {T} key to display [Image Density], and then press the {# Enter} key. Maintenance: Image Density The following message appears on the display: Image Density: Prt. Test Sheet 69

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