TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 1/82 Date: 18.02.2014
CONTENTS TNL-100ALII, -120ALII AND -130AII 1. SAFETY RULES... 4 1.1. General Safety... 4 1.2. Handling safety rules... 4 1.3. Safety rules for use of this machine... 5 1.4. Electric safety rules... 6 1.5. The position of the warning label of this machine... 8 2. MACHINERY OUTLINE... 12 2.1. Brief introduction of this machine... 12 2.2. Noise standard... 12 2.3. Machine specification... 13 2.4. Out view... 14 2.5. All moving element... 16 2.6. Spindle motor output charts... 17 2.7. Spindle nose... 20 2.8. Tool data... 22 2.8.1. Turret... 22 2.8.2. Gasket... 22 2.8.3. Face holder base... 23 2.8.4. Boring holder base... 23 2.9. Tooling interference... 26 2.10. Tool travelling range work area... 28 3. PREPARATION BEFORE SET-UP MACHINE... 30 3.1. Requirements of the space... 30 3.2. Requirements of the foundation... 32 3.3. Requirements of the environment... 34 3.4. Requirements of power source... 34 4. TRANSPORTATION, STORAGE AND INSTALLATION... 36 4.1. Transportation and storage... 36 4.2. Installation... 37 4.3. The connection of the power source wire... 37 5. PREPARATION BEFORE TEST RUN... 40 5.1. Cleaning and lubrication... 40 5.2. Horizontal adjustment... 40 5.3. Safety check... 42 6. SETTING AND ADJUSTING... 44 6.1. Hydraulic Pressure adjustment... 44 6.2. Chuck Assembly... 45 6.3. Lubricator setting... 46 6.4. Spindle Belt Adjustment... 46 NCT Ipari Elektronikai Kft. 2/82 Date: 18.02.2014
7. MAINTENANCE... 47 7.1. General Maintenance... 47 7.2. Every Day Maintenance... 47 7.3. Every Week Maintenance... 49 7.4. Every Half Year Maintenance... 49 7.5. Every Year Maintenance... 49 7.6. Electric component maintenance... 50 8. TROUB1E-SHOOTING... 51 9. PARTS LIST TNL-100 ALII TNL-120 ALII TNL-130AII... 51 9.1. Bed & Base... 52 9.2. Head Stock... 55 9.3. Rotary Hydraulic Cylinder... 63 9.4. Rotary Hydraulic Cylinder ( 85) TNL-130AII... 65 9.5. X-axis Feed Unit TNL-100 ALII TNL-120 ALII TNL-130AII (1)... 66 9.6. X-axis Feed Unit TNL-100 ALII TNL-120 ALII TNL-130AII (2)... 67 9.7. Z-axis Feed Unit TNL-100 ALII TNL-120 ALII TNL-130AII... 68 9.8. Turret head... 69 9.9. Tail Stock TNL-100 ALII TNL-120 ALII TNL-130AII... 73 9.10. Hydraulic Unit TNL-100 ALII TNL-120 ALII TNL-130AII... 75 9.11. Coolant Unit TNL-100 ALII TNL-120 ALII TNL-130AII... 77 9.12. Tool Presetter (Right-Way) TNL-100 ALII TNL-120 ALII TNL-130AII... 79 9.13. Part Catch TNL-100 ALII TNL-120 ALII TNL-130AII... 81 NCT Ipari Elektronikai Kft. 3/82 Date: 18.02.2014
1. SAFETY RULES TNL-100ALII, -120ALII AND -130AII 1.1. General Safety 1. The machine should be operated by the trained personnel. 2. The use of the machine should not be against the instruction of the Operation manual. 3. The area between the operation section of the machine should be equipped with appropriate lighting. 4. The drill for fire and rescue of the fire should be enacted according to the regulations of the law. 5. The floor of the factory shall keep clean, the path shall keep flow, there is no material shall be stacked near the machine to hinder the safety operation. 6. It is advised to wear appropriate safety shoes to protect the feet inside the factory. 7. When doing cutting, fluid bouncing operation, please wear safety goggles to protect your eyes. 8. When working near the moving and rotating parts of the machine, please wear safety goggles to protect your eyes. 9. Be sure to button up the sleeve cuff and leg cuff of the working clothes. 10. The long hair must be tied neat and put under the cap. 11. The necklace, necktie must be taken off or wear inside the working clothes. 12. Do not operate or maintain the machine after drinking or feeling not well; the leader shall prohibit the workers to operate or maintain the machine under such condition. 13. Do not climb the machine, if necessary, please use steady ladder. 14. Do not use hand or body to contact the moving parts of the machine. 15. Do not use rag, wrench or similar items to contact the moving parts of the machine. 16. Do not open the control box, wiring box or other covers without permission. 17. Do not use screwdriver, wrench as the lever or hammer. 18. Do not clean the machine, electric control box or NC device with air compressor. 19. When test run or cutting working pieces, before the drive axle stops, do not pull the safety door and all viewing windows open. 1.2. Handling safety rules 1. Before carrying out the handling operation, the worker shall be trained to get familiar with such operation. 2. Before carrying out the handling operation, please be sure: The weight of the handling item and the position of the gravity. Which kind of sling and ring shall be used? The sling shall be perpendicular to the ground or have angles? The degree of the angle will affect its capacity to handle work pieces. If there is enough working space? Will the sling damage the appearance of the machine? Are special tools required? 3. Do not use the improper handling tools because of economic reason to save time and money. 4. Before using the handling tools, do the eye inspection, if there is safety problem, do not NCT Ipari Elektronikai Kft. 4/82 Date: 18.02.2014
use it. 5. The lower the lift the better the handling ability. 6. Before lifting away, make sure the sling is at even strength and not sliding, at the lifting away moment, inspect by eyes its balance, make sure it is correct then lift up to the desired height. 7. If there is pointed angle or sharp edge where the sling passing through, a proper protection shall be taken. 8. The piping and wiring which will hinder the handling shall be torn down before hanging. 9. The items to be lifted must be steady during up and down, do not start or stop suddenly or moving slowly deliberately. 10. The items to be lifted shall not have any loosing parts, tools or cuttings etc. 11. Do not stand under the items to be lifted, or put any part of the body on the items to be lifted. 1.3. Safety rules for use of this machine All metal cutting machine tools have high horse power, sharp cutter, fast moving or rotating pieces, high voltage and automatic functions which are required, otherwise, they will be unable to meet your requirements. But there are potential hazards existed! On the process of the metal cutting, there are always bouncing swarfs, high temperature cutting and working pieces, sharp angles and burrs, etc. to present and form, otherwise, it is impossible to complete the mission but, again, there are potential hazards and this machine is not an exception. In order to have a safe use of this machine, all operators, maintenance personnel, leader and other workers who are likely to expose under such hazards will must follow the safety instructions. People who are involved in use of this machine will have to go through proper training, and must have necessary knowledge and skills, if assistance is required, please contact our factory, agent or service centre. To follow the following safety instructions will minimize the possibility of personal injury resulting from the improper use of this machine. 1. Before starting this machine, make sure all non-operators have been out of the dangerous zone of this machine. 2. To read the operation manual carefully then use according to the safety instruction, if there is any question, please contact our factory. 3. Do not take apart the protective devices such as, face cover, linking device, emergency stop button and ground wire, etc., if there is any inappropriate function, please contact our factory immediately. 4. Do not take apart the warning devices such as, siren, instructions, warning indications, etc., if there are inappropriate functions or indications, please contact our factory. 5. Please execute safety check and maintenance according to the rules of the operation manual. 6. Please make sure you know how to stop the machine before starting this machine. 7. Please make sure the function of each button before starting this machine. 8. Before the drive axle and each feeding axle stop, do not contact the cutters or working pieces. NCT Ipari Elektronikai Kft. 5/82 Date: 18.02.2014
9. Before the drive axle and each feeding axle stop, do not clean swarfs or mount/dismount cutters of the working pieces. 10. Do not use dull or damaged cutters. 11. Before the axle stops, do not pull the safety door and all viewing windows open. 12. After the working pieces are clipped, use the low revolution speed to make sure the balance is good. 13. Do not use low burning point cutting fluid. 14. Before applying program for automatic processing, use dry run to make sure the program is correct. 15. For long working pieces operation, make sure to use top hold down to help clipping. 16. After the working pieces stop, do not release the claw before catch it. 17. Long or heavy working pieces shall be held with two hands, the gravity shall fall between the two hands. 18. The working pieces over 10 KGS shall use handling equipment to help loading and unloading of the working pieces. 19. When using two top hold down devices to clip the head, the head must be torn down, please follow the dismount procedure to proceed with. 20. When proceeding with top hold down process, prohibited to cut from the drive axle to the tail stock, otherwise the top hold down of the tail stock may retreat and cause working pieces to detach or bounce out. 21. Make sure the position and cutting speed between the cutter and the working pieces is correct. 22. Do not try to stop the operation of the machine by hand, wait until it stops completely to proceed with the next step. 23. Do not ling on the control panel with your body to prevent accidental touch. 24. Unless having been trained and permitted, otherwise, do not try to maintain this machine. 25. Please follow the safety rules of other chapters at the same time. When the stick working pieces length is longer than the rotating cylinder, please use slow speed to check the vibration situation, if the vibration is too serious, use bar feeder to support the working pieces, and prohibit any one to get into the working area during the process. 1.4. Electric safety rules 1. This machine uses 220 VAC voltage to send to main power source switch directly or through transformer to change into 220 VAC. Please note: the touch of this voltage will cause death. 2. The rear of this machine shall leave enough room for opening control box door when doing maintenance or making adjustment, there is a PE connecting point inside the control box, please connect it with the outside protective conductor(ground wire) to establish complete protective grounding. 3. Any maintenance or adjustment regarding electric or electronic must be executed by trained and capable Technician. 4. Before opening the control box door, turn off the power source switch. 5. Before dismounting or replacing electric components, make sure the power source has been turned off. NCT Ipari Elektronikai Kft. 6/82 Date: 18.02.2014
6. In order to prevent the danger for being sent in electric by mistake, it is best after turning off the power source: to lock the switch at off. to dismount the fuse; or to hang a "prohibit to send electricity label; or to ask another person to watch beside you. 7. No protective linking device shall be dismounted, neither by pass the wiring. 8. Pay attention to all warning indication before operation and read the electric circuit scheme carefully. 9. Use tools of non-insulation material only. 10. Do not use the fuse over the designated specification, neither jump with metal wire. 11. To change any conductor wire must make sure to comply with the original route and colour. 12. Upon completion of operation, windows and covers shall be filled and closed to restore the original condition, do not damage the IP rating. 13. Before delivery of the electricity, be sure there is no one doing other operation on the machine. 14. The electricity delivery system of the company where has no grounding area, please be sure to bury brass stick underground (to make the resistor under 100 ohm), and connect at the PE point inside the control box. 15. It is prohibited to put any thing (such as food ) above the control box or operation box. NCT Ipari Elektronikai Kft. 7/82 Date: 18.02.2014
1.5. The position of the warning label of this machine TNL-100ALII, -120ALII AND -130AII When doing periodical check and find the warning label is getting off, please contact our company, we will send a brand new one to you. NCT Ipari Elektronikai Kft. 8/82 Date: 18.02.2014
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2. MACHINERY OUTLINE TNL-100ALII, -120ALII AND -130AII 2.1. Brief introduction of this machine This machine is a delicate product manufactured by Tong Tai, the TOPPER TNL- 100ALII/120ALII/130AII, which is for Metal Lathe* Cutting especially; it may also add special attachments to increase the milling cutting function. Note 1: TNL-100ALII/120ALII/130AII preset processing objects are, iron, die castings, aluminium, copper, stainless steel, alloy steel etc., metal material, the plastic was once taken into consideration, only that whether it contains poison or not must ask the plastic manufacturers. As for other material of working pieces, if wish to use this machine to process, due to there is an all enclosed cover, basically it is feasible, but still to take safety as priority consideration, and consult our personnel first. This machine is equipped with automatic oil pressure chuck, the major operation method is at the chuck head, the centre of the tail-stock can help chucking, if necessary, the chuck can be dismounted, modify the panel or working on two centres which keep in mind not to do cutting from the drive axle toward the tail-stock as the centre of the tail-stock is supported by oil pressure, when the force of the oil pressure is not equal to the force of the cutting, the working piece may retreat a little bit and change the chucking condition which will affect the precision of the working piece or sometimes facing the danger that the working piece bounce out. This machine uses NC controller to meet the requirements of the customers to install FANUC 0i-TC type, or 0i-Mate type, before using, please read the manual of the controller carefully and get familiar with the program writing method and parameter function; before using program to control the cutting, be sure use dry run to ensure the program is correct. This machine has auto operation type and hand operated type, each type can be further divided for different purpose operation, please do not change the operation type during the process of the cutting. Before using this machine, please be sure to read the operation manual of this machine. 2.2. Noise standard The Noise standard of the TOPPER TNL-100ALII/120ALII/130AII is under 80 dba, the test condition of the factory is as following: 1. Background noise: under 60 dba. 2. Machine condition: the highest revolution speed without loading. 3. Measuring instrument: IEC 651 TYPE 1 noise meter to set at FAST. 4. Measuring height: 1.6 m. NCT Ipari Elektronikai Kft. 12/82 Date: 18.02.2014
2.3. Machine specification Items Content Unit TNL-100ALH TNL-120 ALII TNL-130 ALL Capacity (with 8" chuck) Spindle Turret Feed Tail stock Coolant Motor Machine Dimension Max. swing dia mm (inch) 420 (16.5) 420 (16.5) 420 (16.5) Max. turning dia. mm 300 (11.8) 300 (11.8) 300 (11.8) Max. turning length mm 575 (22.6) 575 (22.6) 575 (22.6) Bar capacity mm 51 (2) 63 (2.48) 75 (2.95) Chuck size mm (inch) 210 (8) 254 (10) 254 (10) Spindle nose a2-6 a2-8 a2-8 Hole through spindle mm (inch) 62 (2.44) 76 (3) 86 (3.38) Bearing dia. spindle mm (inch) 100 (3.93) 120 (4.72) 130 (5.11) Spindle speed rpm 30 450 25 2500 25 2500 Tool station 12 (8) 8 (12) 8 (12) Cutting tool shake mm (inch) 25 25(1 1) 25 25(1 1) 25 25(1 1) Tool hole dia mm (inch) 32 (1.3) 40 (1.57) 40 (1.57) X/Z-axis travel mm (inch) 170 (6.7)/600 (23.6) 170 (6.7)/600 (23.6) 170 (6.7)/600 (23.6) Rapid traverse x/z-axis m/min 24 (0.94)/30 (1.18) 24 (0.94)/30 (1.18) 24 (0.94)/30 (1.18) Cutting feed rate mm/rev 0.001 500 0.001 500 0.001 500 Dia. of ball screw x/z mm (inch) 32 (1.3) 32 (1.3) 32 (1.3) Servo motor Max. stroke (Hand+cylinder) kw X-axis: 1.4 (1.87) X-axis: 1.4 (1.87) X-axis: 1.4 (1.87) Z-axis: 2.8 (3.75) Z-axis: 2.8 (3.75) Z-axis: 2.8 (3.75) mm (inch) 600 (15.7) 600 (15.7) 600 (15.7) Spindle inside taper MT#5 MT#5 MT#5 Sliding method hand+cylinder hand+cylinder hand+cyhnder Tank capacity litre 75 75 75 Pump motor kw 0.2 0.2 0.2 Spindle motor 50% ed kw 9 9 9 Machine size [l w h] mm 2450.5 1830 1725 (85 70 65.9) 2450.5 1830 1725 (85 70 65.9) Machine weight kg 3500 3500 3500 2450.5 1830 1725 (85 70 65.9) NCT Ipari Elektronikai Kft. 13/82 Date: 18.02.2014
2.4. Out view NCT Ipari Elektronikai Kft. 14/82 Date: 18.02.2014
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2.5. All moving element NCT Ipari Elektronikai Kft. 16/82 Date: 18.02.2014
2.6. Spindle motor output charts NCT Ipari Elektronikai Kft. 17/82 Date: 18.02.2014
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TNL-100ALIISB TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 19/82 Date: 18.02.2014
2.7. Spindle nose Spindle nose A2-6 UNIT: mm TNL-100ALII NCT Ipari Elektronikai Kft. 20/82 Date: 18.02.2014
Spindle nose A2-8 UNIT: mm TNL-120ALII TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 21/82 Date: 18.02.2014
2.8. Tool data Unit: mm 2.8.1. Turret 2.8.2. Gasket NCT Ipari Elektronikai Kft. 22/82 Date: 18.02.2014
2.8.3. Face holder base 2.8.4. Boring holder base NCT Ipari Elektronikai Kft. 23/82 Date: 18.02.2014
Tool system TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 24/82 Date: 18.02.2014
Tool system TNL-100 ALIISB TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 25/82 Date: 18.02.2014
2.9. Tooling interference UNIT: mm NCT Ipari Elektronikai Kft. 26/82 Date: 18.02.2014
Tooling interference (Q-SET) TNL-100ALII TNL-120ALII TNL-130AII UNIT: mm NCT Ipari Elektronikai Kft. 27/82 Date: 18.02.2014
2.10. Tool travelling range work area UNIT: mm TNL-100AL2SB Tooling interference (12 V) UNIT: mm TNL-100ALIISB NCT Ipari Elektronikai Kft. 28/82 Date: 18.02.2014
Tool travelling range work area UNIT: mm TNL-100ALII, -120ALII AND -130AII Tool travlivng range work area (8V) UNIT: mm NCT Ipari Elektronikai Kft. 29/82 Date: 18.02.2014
3. PREPARATION BEFORE SET-UP MACHINE 3.1. Requirements of the space The machine size of TNL-100ALII/120ALII/130AII is 2450.5 (2759.5) mm long, 1830 mm wide, 1725 mm high, a side wharf disposal changes to 3185.5 (3494.5) mm long, 1830 mm wide, 1725 mm high, and if added an wharf collection cart it becomes 3309.5 (3618.5) mm long, 1830 mm wide, 1725 mm high, (please refer to P.2-4-1). While installed with a back wharf accumulator it becomes 2450.5 (2759.5) mm long, 2155 mm wide, 1725 mm high, and to add a accumulator cart will become 2450.5 (2759.5) mm long, 2260 mm wide, 1725 mm high (Please refer to P.2-4-1). Above mentioned sizes are space sizes for machine completing installation, actually, when you plan a factory layout, please take the following factors into consideration: 1. Room for in/out when installed, and for move around on the walkway. 2. The required height for up/down of the lifter or handling of the hoist. 3. When operating, the moving space for operator and working pieces in front of the machine. 4. The room for installation, for model TNL-100ALII/120ALII/130AII please refer to P.3-1- 2, 3-1-3,3-1-4. It is advised to leave at least 1 meter on the surrounding of the machine as safety walkway. NCT Ipari Elektronikai Kft. 30/82 Date: 18.02.2014
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3.2. Requirements of the foundation Any machine requires hard and steady foundation, TNL-100ALII/120ALII/130AII is no exception, good foundation pluses accurate horizontal adjustment are two of the necessary conditions for the machine to take the precision processing capability into fully play. In addition, to choose the site with less vibration and good ventilation and to avoid direct sunshine etc., heat influence to install TNL-100ALII/120ALII/130AII is very important. Upon decided the site prepared for installation of this machine, please follow the figure on P.40 to work on good foundation engineer, and please pay attention to the follows: 1. The earth at the bottom of the lathe shall have resistance over 5 TONS/M. 2. The grinding stones paved at the bottom of the lathe shall have thickness over 300mm. 3. The cement filled between the grinding stones shall have thickness over 300mm. 4. No brick style concrete shall be used to stack as the cement foundation as it has very bad effects. NCT Ipari Elektronikai Kft. 32/82 Date: 18.02.2014
TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 33/82 Date: 18.02.2014
3.3. Requirements of the environment Principally, this machine shall be installed under the following conditions. However, these conditions may be subject to area or seasons, if the difference is too much, you should consider other control measures: 1. Humidity: +5 C ~ +40 C. 2. Relative humidity: 30% ~ 50%(no steam shall be formed) 3. Atmosphere: no excessive dust, acid air, rotten air or salt. 4. Good ventilation, no direct sunshine and stay away from heat source. 5. Shall be at site that is away from vibration source such as keep away from punching & cutting machine, roads with rushed traffic, etc. 6. Shall be away from electric-magnetic interference source sites such as: electric welding machinery, electric discharge processing machinery, radar station, etc. If there is any problem, please contact our factory, agent or service centre for service. Requirements of power source 1. Power source: 220±10% VAC(Standard); or 380 + 10% VAC(to install a transformer by our company). 2. Frequency: 60±1% Hz (Standard); or 50 + 1% Hz. 3. Wire size: 22 mm 4. The sensitivity of the breaker on testing electric leaking of the power source. 5. Grounding: The control box at the rear of this machine has an External protective conductor connection point labelled with PE, please connect with the PE conductor of the power system; the size of this conductor shall be above 22mm. If there is no PE conductor on the power system, then prepare a brass stick at meter away from the underground, and connect this grounding to the PE terminal of the control box, the resistor of the grounding shall be under 100 ohm. 6. Specification of the fuse: 75A (For Asia) 7. Oil pressure power source: The power of the oil pressure system is supplied by the machine itself, no external connection required. 8. Air compress source: General standard type no need to use air compressor, but if auto gate function added, there is an external compressing air required, the pressure is 5kg/cm 2, the air consumption for each auto gate action is 1.3 litres. 3.4. Requirements of power source 1. Electric vo.ltage:220v±10%vac (Standard) or 380±10%VAC (Transformer). 2. Electric frequency: 60±l% Hz (Standard) or 50±1% Hz. 3. Electric cable: 22 mm. 4. Inspected the leakage of electric sensitive will be 50mA. 5. Conductor inside of cabinet there will a external protective conductor mark PE please connect with electric system PE cable and the cable diameter will be 22mm.If electric system on PE cable, please insert a brass bar on the ground and connect to the cabinet PE point and the resistance will be 100 ohm below. NCT Ipari Elektronikai Kft. 34/82 Date: 18.02.2014
6. Fuse type: 80 A. (CE MARK) 7. Hydraulic source the standard machine do not need import the hydraulic source. 8. Pneumatic source the standard machine do not need the air compressor, if add auto door that there will be needed air compressor and the pressure is 5 Kg/cm 2, one time for auto door need 1.3 litres. NCT Ipari Elektronikai Kft. 35/82 Date: 18.02.2014
4. TRANSPORTATION, STORAGE AND INSTALLATION 4.1. Transportation and storage The Gross Weight of TNL-100ALII/120ALII/130AII is 4400 kgs, and Net Weight is 3500 kgs. Before the box is opened, or the machine itself after opening the box may use the fork lift to move or the handling equipment of the lifting machine, no matter which means employed, please watch the loading ability and the moving space, especially the height, factory building and if the height of the lifting machine is low may lead to the angle of the sling too much, then take these factors on the following into consideration: 1. The loading ability will decline a great deal. 2. The sling may slide off from the hook. 3. The horizontal force of the sling may damage the machine or its parts. If experiencing above risk, please consider to use lifter with proper loading ability to transport. The label on the box indicating where the sling and handling equipment and the lifter fork position, this is very important information, please refer to it carefully. Please fever to the figure on P.4-1-2,4-1-3,4-1-4 for moving the machine, when moving, please be careful to keep the machine on horizontal and balance position. The case of the TNL-100ALII/120ALII/130AII is of foil pack, if the machine is not damaged on the process of machine transportation, it may be kept for a longer period; if the pack has been opened, please follow the instruction on Chapter 5 to clean and lubricate the machine, if it is going to stop using for a long time, please be careful on handling humidity proof and anti-rust problem. When taking off the box, please start from the cover, then the side plates on the four sides, be careful to pull off the nails at this time to prevent from damage accident happening. NCT Ipari Elektronikai Kft. 36/82 Date: 18.02.2014
4.2. Installation 1. When the machine is moved to the preset cite, please put down slowly to prevent from strong friction with the ground. 2. This machine is supported by 6 horizontal studs totally, please prepare beforehanded, when the machine is getting close to the ground, stop temporarily, and put on the 6 studs and put in the casting iron packing-up block, then put down the machine slowly. Please refer to P.38 for the illustration. 3. Loose the sling and untie after the machine position is confirmed, then the installation is complete. 4. Upon the machine installed, please check the 6 horizontal adjusting studs and the packing-up block, then make the thrust united, the studs shall be at the central position of the packing-up block. 5. To measure the height of the front side plate work to the ground, this height shall be higher than that of the cutting bucket of the wharf disposer (30 mm). 4.3. The connection of the power source wire 1. The power source voltage of this machine is of 3-phase, 60 Hz, 380 VAC to send to the major power sauce switch, or through the external transformer of the 3-phase, 60 Hz, 380 VAC to change into 3-phase, 60 Hz, 220 VAC, then connect to the major power source switch. Warning: To touch the voltage of this machine may lead to death. 2. The power source wire is connected from the control box of this machine at the rear side. 3. Please take out the desiccant inside the control box and operation box. 4. The connection of the power source wire to the major power switch is as follows: P49 (Fig.2) Warning: The handling procedure at this chapter must be executed by the trained and qualified electric technician who also must comply with the safety regulations to prevent from electric shock. 5. After the power wire operation complete, the switch of this machine must be kept at NCT Ipari Elektronikai Kft. 37/82 Date: 18.02.2014
Off position, when completing 5-3 safety check, do not discharge electric, it is best to put a hang lock of the power switch at OFF position as shown on following: 6. Grounding: The control box at the rear of this machine has an External protective conductor terminal labelled with PE, please connect with the PE conductor of the power system; the diameter of this conductor shall be above 22 mm. If there is no PE conductor on the power system, then connect the PE pin with the grounding wire based on the description of P.41 3-4 section. Warning: Do not share the grounding wire of this machine with other machine. NCT Ipari Elektronikai Kft. 38/82 Date: 18.02.2014
NCT Ipari Elektronikai Kft. 39/82 Date: 18.02.2014
5. PREPARATION BEFORE TEST RUN TNL-100ALII, -120ALII AND -130AII 5.1. Cleaning and lubrication 1. This machine has been through anti-rust treatment before sending out from the factory, and to lock up the X, Z axles and tail stock with fixed frame, when the machine is completing installation, please dismount the fixed frame, and then use a rag to dap a little oil to clean the anti-rust oil all over the machine. Warning: Please do not the use air compressor to clean the machine because foreign objects such as dust and miscellaneous will bounce into the connection or the rift of other parts which will damage the surface. 2. When dismount knife rack and the water-proof tape of the chuck and the handling equipment. 3. After cleaning the machine, please add hydraulic oil lubricant and cutting liquid. Warning: Before proceed with the cleaning at this chapter, please confirm the power switch lock up at Off position, anion the process do not discharge the electricity. 4. Please set the lubricant pump output amount at 12-minute interval for 5-second in feeding of oil (the amount has been set before ex-factory, please reconfirm), and use manual feeding oil for several times. 5.2. Horizontal adjustment Horizontal adjustment is very important and may decide the precision of the machine. The horizontal adjustment of the machine is very easy, but will affect the processing precision and the life of the machine. Therefore, please follow the following procedures to adjust the machine. First, use the packing-up block to make a good base,(p.3-2-2) then adjust the bottom bed studs and fix. Next, put the level above the tailstock (please refer to P.5-2-2). Now, move tailstock to the total stroke. (TNL-100 ALII/120 ALII/13 0 All 600 mm/23.6 inch). (Do not interfere the chuck and tail stock). Adjust until the allowance is 0.04 mm/m (0.0005 inch/ft). Level precision is 0.02 mm/m (0.00025 inch/ft). The surface for laying the level must be cleaned up. Please screw up the basic studs. In order to control the degree of horizontal, please do not use plastic mud to fix the machine. If the working pieces are abnormal and uneven, please use a anchor shape stud to resist against and to fix the machine. Check the horizontal level line of the machine consecutively, then once a month for 6 months, afterwards to check every 3 month. NCT Ipari Elektronikai Kft. 40/82 Date: 18.02.2014
NCT Ipari Elektronikai Kft. 41/82 Date: 18.02.2014
5.3. Safety check In order to ensure your safety and the normal operation of the machine, please proceed with safety check of the machine based on the following check and inspection table: A. Check before delivery of electricity 1. Please make sure the power source is 3-phase, 60 Hz, 220 VAC. 2. Please make sure the power source wire diameter is 22 mm, and the phase is correct. 3. Please make sure the external protective conductor (grounding) has been installed. 4. Please make sure the power source supply side has equipped with a leaking breaker which meet the specification requirement, (sensitivity 50 A). 5. Please make sure the fixed rack has been dismounted. 6. Please make sure the chuck has been clipped tight, and there is no any loose and disposition material allowed. 7. Please insert the accessory plug in the chuck in the course of machining non-bar material, in order to prevent coolant and chips from getting backwards into the puller. 8. Please check weekly whether chips have been accumulated behind the cover of the coolant collector at the chuck puller; clean it if necessary. Lack of cleaning may result in damage of the puller. 9. Please make sure the basic screw has been screwed up. 10. Please make sure the cutting bucket plate work has been fixed and the position of the cutting is normal. 11. Please make sure the oil and water pipes did not loose and the cutting water level is normal. 12. Please make sure the face cover and safety gate are intact. 13. Please make sure the lubricant has filled up the pipe. 14. Please make sure the oil pressure sump has adequate oil pressure oil. 15. Please make sure there are no any loose items above the knife rack. 16. Please make sure the limit switch and dog have not moved. 17. Please make sure the driving belt of the drive axle has been installed and have not loosened. 18. Please make sure there is no foreign object surrounding the machine. B. Check after delivery of electricity Attention: before executing this operation, please read Chapter 6 carefully, so as to understand the button pressing function and the opening procedure of the machine. 1. Make sure the oil pressure oil pump and cutting water pump are turning the right direction, the pressure meter indicator is going up, otherwise it should be stop to do immediate inspection, if change of phase is necessary, please refer to P.47, section 4-3 to carry out. 2. Make sure the emergency stop button is functional. NCT Ipari Elektronikai Kft. 42/82 Date: 18.02.2014
3. Make sure the ON, OFF function of the NC power is functional. 4. Make sure each button s function is normal. 5. To turn the sliding table with manual button, make sure the lubricant has been sent. 6. The restore action of the executing point, make sure it is under normal condition. 7. Turn the revolution speed adjusting button of the drive axle to the minimum position; make sure the function of every button on the drive axle unit are normal. 8. To make sure the interlock device of the safety gate is functional and normal. 9. Make sure other buttons function is under normal condition. 10. Make sure there is no leaking oil or water happened. 11. Make sure computer program control function is normal. NCT Ipari Elektronikai Kft. 43/82 Date: 18.02.2014
6. SETTING AND ADJUSTING TNL-100ALII, -120ALII AND -130AII 6.1. Hydraulic Pressure adjustment As for the hydraulic unit to supply the hydraulic chuck and tailstock mounted on the back of machine. The more detail hydraulic drawing please refer page 125. 1. Normally, the hydraulic pump output pressure will be setted on 25 kg/cm 2. 2. The tailstock pressure will be decrease through release valve. If the tailstock no using that the pressure can adjust on 8-10 kg/cm 2. if using that the pressure will be increased. If on cutting, the process way can not be cut from spindle head to tailstock. 3. The spindle chuck force depends on the hydraulic cylinder and through the release valve to adjust the pressure. Normally, it is set on 15 kg/cm 2 but can be adjusted on different workpiece. If the workpiece clamp not properly, it is very dangerous. When the spindle orientation, please make sure to close the door. Attention: Referring Manual a. Instruction Manual for High Speed Open Centre Rotary Hydraulic Cylinder b. Instruction Manual for High Speed Open Centre Power Chuck 4. If the hydraulic tank below the level please add the proper hydraulic oil. Hydraulic Structure page 131. Item Specification Q ty NCT Ipari Elektronikai Kft. 44/82 Date: 18.02.2014
TNL-100ALII TNL-120ALII HYDRAULIC LIST TNL-130AII NO NAME SPECIFICATION Q TY BRAND 1 Suction Strainer MF-06 1 BUYER 2 Filter & Breather UC-1162 1 BUYER 3 Motor 2HPx4P (220 V,60 Hz) 1 TATUNG 4 Stop Valve 1/4 l BUYER 5 Pressure Gauge PGL-A-63-N-G-70-S 1 LHA 6 Oil level Gauge LS-3 1 BUYER 7 Vane Pump VPVC-F30-A3-01 1 NORTHMAN 8 Check Valve CV-04 1 BUYER 9 Cooling Fan NC210-242-1/3-110V 1 BUYER 10 Solenoid Valve DSG-01-2D2 AC110 1 YUKEN 11 Pressure Gauge PGL-A-63-N-G-40-S 2 LHA 12 Relief Valve AM 06-RP-IM-1-10 2 ARON 13 Check Valve MCP-02B 1 BUYER 14 Solenoid Valve DSG-01-3C2 AC110 1 YUKEN 15 Throttle Valve MSB-02Y 1 BUYER 16 Pressure Switch HW1-3T0-02 1 TOYOOKI 6.2. Chuck Assembly As for the hydraulic chuck, we have mounted on the machine before delivery. We will offer the hydraulic chuck operator manual supplied by maker. Please pay an attention the operator manual before you use the chuck. If you take out the chuck then remount please refer the operator manual. Warning! If the chuck mount on the spindle not properly, it is very dangerous sometime it will cause the workpiece ejection. CRASH, TROUBLE SHOOTING EXPLANATION: Location Pin for Tool Turret: Size and quantity:-dia 10 30L 2 pieces. Function: When there was crash of machine and resulted in positioning miss alignment, please release the secure screws of the turret. Put in these two location pins to adjust the degree of the tool dish. After the alignment is recovered, secured the screws of the turret. Remember to take out these two location pins and put back to storage place. NCT Ipari Elektronikai Kft. 45/82 Date: 18.02.2014
6.3. Lubricator setting The automatic lubricator unit mount on the back of machine and it will automatic to add the oil. Please make sure that every hole has the oil, if not please by manual. Please check the lubricator tank, if below the level please add the 6.4. Spindle Belt Adjustment If the belt is too tight that it will reduce the transmission effective, increase friction, reduce the belt lift. If the belt too loose that it will cause the belt slip and reduce the effection. The proper tight and loose for the belt is very important. How to adjust the belt; please refer the process as below: 1. Turn off the power and lock by key on off 2. Take of the plate cover 3. Re lease the motor frame bolt 4. Adjust the motor frame and let the belt proper tight and loose 5. Tight the fix bolt 6. Tight the adjust bolt 7. Check the belt parallel 8. Mount the plate cover 9. Check everything is O.K. then power on Warning: When adjusting the belt please pay an attention to power off. When finishing the process please recover the plate cover NCT Ipari Elektronikai Kft. 46/82 Date: 18.02.2014
7. MAINTENANCE TNL-100ALII, -120ALII AND -130AII 7.1. General Maintenance 1. Avoiding the sun direct on the machine to effect the accuracy. 2. Installing the machine on dry and air place. 3. Far away the machine on the fork, welding machine. 4. Avoiding the machine splash by filter water and air coolant. 5. Avoiding the lubricating oil from un-appointed brand. 6. Avoiding the clamp work piece by bump. 7. After working please clear the machine and power off. 7.2. Every Day Maintenance 1. After working for everyday, please polish the anti-rusted oil. 2. Starting for everyday, please check every level gauge, if less please add. 3. Lubricating Oil and Hydraulic Oil For keeping the machine accuracy, please keep the oil level. Please checking the oil was appointed by maker. Lubricating Unit The lubricating tank was mounted on the back of machine and automatic to supply the oil every 3-6 C.C./15 minutes to "X" and "Z" slide. If the machine stop running for a long time before starting please supply the oil by manual. When adjust the drain oil, please loose the stop bolt. For keeping the best status, please follow the lubrication task. Fig. 1 Oil table Lubrication Place Method Q'ty & time Oil Type 15.Hydraulic tank 20.Filter&Lubricator 6.Slide Oil ISO HM46 30L/7.9Gal SHEEL:TELLUS 46 Every Half Year ESSO:NUTO H46 MOBIL.DTE OIL 25 180 C.C. Automatic Every Half Year ISO HM32 SHEEL:TELLUS 37 ESSO:NUTO H32 MOBIL:DTE OIL 24 ISO:XM42 GREASE INCLUDED MOS2 30%-35% 3.Hydraulic chuck By Manual Every Day ISO:XM42 GREASE INCLUDED MOS2 30%-35% 21.Tool Presetter By Manual Trimonthly FINA:MARSON L2 NCT Ipari Elektronikai Kft. 47/82 Date: 18.02.2014
Coolant Tank The coolant tank put on the front of machine. The barrier of chip will interrupt the coolant. Please clear the mesh and take out of chip. The process as below: a. Taking out of the drain plug b. Cleaning the chip on mesh c. Cleaning the chip on the motor frame d. Cleaning the bottom of the coolant tank e. Replacing the metal cover, mesh and drain plug f. Inputting the coolant on the tank NCT Ipari Elektronikai Kft. 48/82 Date: 18.02.2014
7.3. Every Week Maintenance 1. The filter on the electric cabinet has to clear every week. If the working surround is very dirty, please reduce the clearing time. 7.4. Every Half Year Maintenance 1. Checking every connector and make sure correctly. 2. When the electric power off, every memory will be stored by battery. If the battery light on that you have to change the new battery. When changing the battery, it has to the power on otherwise the memory will lose. 7.5. Every Year Maintenance 1. The machine level has to check for first three months then every year have to check again. Oil Maintenance a. If the oil contains the water, it has to separate. b. If the hydraulic oil long time to use, it has to change the new oil. c. The pump inlet of filter has to clear. d. The gasket has to change the new one. e. Releasing the air on the oil pipe can reduce the noise and vibration. NCT Ipari Elektronikai Kft. 49/82 Date: 18.02.2014
7.6. Electric component maintenance Over load protector 1. Non-CE certificated: a. When overloading the window will shows T (normally black) b. Press reset button to perform resetting. c. The AMP set button has been set. Don t adjust! 2. CE certificated: a. When overloading the stop button will be pressed automatically. b. Press start button to restart. c. The AMP set button has been set. Don t adjust! NCT Ipari Elektronikai Kft. 50/82 Date: 18.02.2014
8. TROUB1E-SHOOTING TNL-100ALII, -120ALII AND -130AII Abnormal Reason Method Accuracy Oil Pump invalid Oil pressure instability Pump noise pipe Tool Shaking Material bending (1) Workpiece un-parallel (2) Bump workpiece (3) Level instability (1) Oil level too lower (2) Inlet hole plug (3) Oil adhesive too lower (4) Pump broken (1) Oil Temp, too lower (2) Inlet pipe plug (3) Pump rotating too lower (4) Tolerance not correct (1) Oil pipe has air (2) Cause air (3) Pump rotating too high (4) Plug (1) Workpiece clamp improper (2) Clamp unright place (3) Tool error (4) Differential for tool centre and spindle centre (5) Uneasy cleaning chip (1) Tool deep cutting (2) Material overheat Re-clamp Forbid Adjust Machine Level Add oil Clearing filter Checking adhesive Changing new one Add heat Changing new one Changing new part Adjusting the tolerance Checking the inlet Exhausting the air Adjusting the speed Clearing the material Repeat Workpiece can not too longer Changing proper tool Adjusting centre line Adjusting tool angle Reducing cutting depth Using coolant 9. PARTS LIST TNL-100 ALII TNL-120 ALII TNL-130AII In order to obtain smooth and rapid service when ordering repair parts, please give the following three instructions. 1. Give the Model and Serial number. The model and serial number will be found stamped on the name plate attached to the machine. 2. Give Page No., Index No., Part No. and Part name. 3. State amount wanted. NCT Ipari Elektronikai Kft. 51/82 Date: 18.02.2014
9.1. Bed & Base Bed & Base TNL-100 ALII TNL-120 ALII TNL-130AII (1) TNL-100 ALII TNL-120 ALII BED & BASE 1/3-1 TNL-130AII NO. PART DRAW NO. PART NAME Q TY NOTE 1 HEAD STOCK 1 2 100420511000 TAIL STOCK 1 3 100420502019 BED 1 4 MOTOR 1 5 23020201000 BASE BOLT 6 6 23011000450 BASE PLATE 6 7 PULLEY 1 8 PULLEY 1 9 330604401150 CHIP CONVEYER 1 SIDE WAY NCT Ipari Elektronikai Kft. 52/82 Date: 18.02.2014
Bed & Base TNL-100 ALII TNL-120 ALII TNL-130AII (2) TNL-100 ALII TNL- 120 ALII BED & BASE 2/3-1 TNL-130AII NO. PART DRAW NO. PART NAME Q TY NOTE 1 COOLANT UNIT 1 2 100410708000 HYDRAULIC UNIT 1 3 ELECTRICAL CABINET 1 NCT Ipari Elektronikai Kft. 53/82 Date: 18.02.2014
Bed & Base TNL-100 ALII TNL-120 ALII TNL-130AII (3) TNL-100ALII TNL-120 ALII TNL- BED & BASE 3/3-1 130AII NO. PART DRAW NO. PART NAME QTY NOTE 1 CHIP CONYEYOR 1 2 100420504330 FEED UNIT 1 3 100420505000 TURRET 1 NCT Ipari Elektronikai Kft. 54/82 Date: 18.02.2014
9.2. Head Stock Head Stock ( 100 A2-6 3000 rpm) TNL-100ALII NCT Ipari Elektronikai Kft. 55/82 Date: 18.02.2014
TNL-100ALII HEAD STOCK ( 100A 2-6 3000RPM) 1/3-1 NO. PART DRAW NO. PART NAME Q TY NOTE 1 200422403207 SPINDLE 1 2 300320103193 CAP 1 3 400320103186 COLLAR 1 4 200320103174 RETAINER 1 5 80723-200155 O-RING 1 G155 6 80203-563020 BEARING 1 NN3020K 7 400320103151 COLLAR 1 8 80732-200210 O-RING 1 G210 9 80206-234420 BEARING 1 L34420BM 10 400320103142 COLLAR 1 11 80614-161100 NUT 1 YSR M100xP2 12 100420512017 CASE 1 13 200420512312 SLEEVE 1 14 400320103112 COLLAR 1 15 80203-563017 BEARING 1 NN3017K 16 300420403036 BRACKET 1 17 400422403242 RETAINER 1 18 80614-160040 NUT 1 AN08 19 80165-000040 WASHER 1 AW08 20 80201-016208 BEARING 2 6208Z 21 400320103030 COLLAR 2 22 300320103043 TIMING PULLEY 1 23 80732-200135 O-RING 1 G135 24 300420403103 RETAINER 1 25 400320103084 COLLAR 1 26 81108-345050 TIMING BELT 1 345L050 27 400320103072 TIMING PULLEY 1 28 80614-161085 NUT 1 YSR M85xP2 29 80741-080120 COUPLING 1 PL080xl20 30 806914-161080 NUT 1 ZM80 31 300420512350 PULLEY 1 3000RPM NCT Ipari Elektronikai Kft. 56/82 Date: 18.02.2014
Head Stock ( 100 A2-6 4500 rpm) TNL-100ALII NCT Ipari Elektronikai Kft. 57/82 Date: 18.02.2014
TNL-100 ALII HEAD STOCK ( 100 A2-6 4500RPM) 2/3-1 NO. PART DRAW NO. PART NAME Q TY NOTE 1 200422403207 SPINDLE 1 2 300320103193 CAP 1 3 400320103186 COLLAR 1 4 200320103174 RETAINER 1 5 80723-200155 O-RING 1 G155 6 80203-563020 BEARING 1 NN3020K 7 300420512350 PULLEY 1 4500RPM 8 80732-200210 O-RING 1 G210 9 80206-234100 BEARING 1 100B A10xTYDBLP4A 10 400421403140 COLLAR 1 11 80614-161100 NUT 1 YSR-M100xP2 12 100420512017 CASE 1 13 200420512312 SLEEVE 1 14 400320103112 COLLAR 1 15 80203-563017 BEARING 1 NN3017K 16 300420403036 BRACKET 1 17 400422403242 RETAINER 1 18 80614-160040 NUT 1 AN08 19 80615-000040 WASHER 1 AW08 20 80201-016208 BEARING 2 6208Z 21 400320103030 COLLAR 2 22 300320103043 TIMING PULLEY 1 23 80732-200135 O-RING 1 G135 24 300420403103 RETAINER 1 25 400320103084 COLLAR 1 26 81108-345050 TIMING BELT 1 345L050 27 400320103072 TIMING PULLEY 1 28 80614-161085 NUT 1 YSR-M85xP2 29 80741-080120 COUPLING 1 PL080xl20 30 80614-161080 NUT 1 ZM80 NCT Ipari Elektronikai Kft. 58/82 Date: 18.02.2014
Head Stock ( 120 A2-8 2500 rpm) TNL-120ALII NCT Ipari Elektronikai Kft. 59/82 Date: 18.02.2014
TNL- 120ALII HEAD STOCK ((p 120 A2-8 2500RPM) 3/3-1 NO. PART DRAW NO. PART NAME Q TY NOTE 1 100423403160 SPINDLE 1 2 400430001081 PIN 1 3 300423403192 CAP 1 4 400430703043 COLLAR 1 5 300420517170 RETAINER 1 6 80732-200200 O-RING 1 G200 7 80732-200210 O-RING 1 G210 8 80203-563024 BEARING 1 NN3024K 9 400423403150 COLLAR 1 10 80206-234424 BEARING 1 234424 11 400430703063 COLLAR 1 12 80614-161120 NUT 1 YSR-M120xP2 13 200420517022 SLEEVE 1 14 100420512018 CASE 1 15 400430703111 COLLAR 1 16 80203-563021 BEARING 1 NN3021K 17 300423403035 BRACKET 1 18 400422403242 RETAINER 1 19 80614-160040 NUT 1 AN08 20 80615-000040 WASHER 2 AW08 21 400430703160 COLLAR 2 22 300423403050 TIMING PULLEY 1 23 80201-016208 BEARING 1 6208Z 24 80732-200170 O-RING 1 G170 25 300423403106 RETAINER 1 26 81108-390050 TIMING BELT 1 390L050 27 400430703184 COLLAR 1 28 400430703192 TIMING PULLEY 1 29 80614-161105 NUT 1 YSR-M105xP2 30 80741-100145 COUPLING 1 PL100xl45 31 80614-161100 NUT 1 ZM100 NCT Ipari Elektronikai Kft. 60/82 Date: 18.02.2014
Head Stock ( 130 A2-8 3500 rpm) TNL-130AII NCT Ipari Elektronikai Kft. 61/82 Date: 18.02.2014
TNL-130AII HEAD STOCK ( 130 A2-8 2500RPM) NO. PART DRAW NO. PART NAME Q TY NOTE 1 126196031021 SPINDLE 1 2 400430001081 PIN 1 3 200420514070 RETAINER 1 RETAINER 4 300420514060 COLLAR 1 5 80732-200210 O-RING 1 6 80203-563026 BEARING 1 7 80614-161000 NUT 1 8 400430403120 BEARING 1 9 428255401040 COLLAR 1 10 80614-161120 NUT 1 11 100420514011 CASE 12 400420514080 COLLAR 1 13 80203-563024 BEARING 1 14 300423403035 BRACKET 1 15 400422402342 RETAINER 1 16 80614-160040 NUT 1 17 80615-000040 WASHER 1 18 400430703160 COLLAR 19 300423403050 TIMING PULLEY 1 20 80201-016208 BEARING 21 80732-200190 O-RING 1 22 200420514100 RETAINER 1 23 81108-420050 TIMING BELT 1 24 400420514090 COLLAR 1 25 300420514120 TIMING PULLEY 1 26 80614-161130 NUT 1 27 80741-100155 COUPING 1 NCT Ipari Elektronikai Kft. 62/82 Date: 18.02.2014
9.3. Rotary Hydraulic Cylinder Rotary Hydraulic Cylinder ( 60) TNL-100ALII TNL-100 ALII ROTARY HYDRAULIC CYLIDER ( 60) 1/2-1 NO. PART DRAW NO. PART NAME Q TY NOTE 1 300420006092 COOLANT COLLECTOR 1 2 400420006111 PLATE 2 3 400420006102 DETECTABLE PLATE 1 4 400420003061 FLANGE 1 5 80833-000027 PROXIMITY SWITCH 2 YAMATAKE FL7M-3J6DT-R5 6 ROTARY HYDRAULIC CYLINDER 1 KITAGAW SI 875 NCT Ipari Elektronikai Kft. 63/82 Date: 18.02.2014
Rotary Hydraulic Cylinder ( 75) TNL-120ALII TNL-120 ALII ROTARY HYDRAULIC CYLIDER ((p 75) 2/2-1 NO. PART DRAW NO. PART NAME Q TY NOTE 1 300430006024 COOLANT COLLECTOR 1 HEAXGON SOCKET HEAD CAP SCREW 6 M5xl0L HEAXGON SOCKET HEAD CAP SCREW 6 M6xl2L 2 400420006111 PLATE 2 HEAXGON SOCKET HEAD CAP SCREW 2 M5xlOL 3 428501401040 COUPLING 1 SET SCREW 1 M5x8L 4 334755201020 FLANGE HEAXGON SOCKET HEAD CAP SCREW 12 M10x40L 5 80833-000044 PROXIMITY SWITCH 2 YAMATAKE FL7M-3J6DT-R5 6 80715-331875 ROTARY HYDRAULIC CYLINDER 1 KITAGAW SI 875 NCT Ipari Elektronikai Kft. 64/82 Date: 18.02.2014
9.4. Rotary Hydraulic Cylinder ( 85) TNL-130AII TNL-100ALII, -120ALII AND -130AII TNL-130ALII ROTARY HYDRAULIC CYLIDER (0 85) 1/2-1 NO. PART DRAW NO. PART NAME Q TY NOTE 1 300430006024 COOLANT COLLECTOR 1 HEAXGON SOCKET HEAD CAP SCREW 6 M5xlOL HEAXGON SOCKET HEAD CAP SCREW 6 M6xl2L 2 400420006111 PLATE 2 HEAXGON SOCKET HEAD CAP SCREW 2 M5xlOL 3 428501401030 COUPLING 1 SET SCREW 1 M5x8L 4 400430403241 FLANGE HEAXGON SOCKET HEAD CAP SCREW 12 M10x40L 5 80833-000027 PROXIMITY SWITCH 2 YAMATAKE FL7M-3J6DT-R5 6 ROTARY HYDRAULIC CYLINDER 1 KITAGAW SI 875 NCT Ipari Elektronikai Kft. 65/82 Date: 18.02.2014
TNL-100ALII, -120ALII AND -130AII 9.5. X-axis Feed Unit TNL-100 ALII TNL-120 ALII TNL-130AII (1) TNL-1Q0ALII TNL-120ALII TNL-130AII NO. 1 2 3 4 5 6 7 8 9 X-AXIS FEED UNIT PART DRAW NO. 200410704025 400420504222 400420404053 300410704204 400420504232 400410704251 400410704260 400410704270 NCT Ipari Elektronikai Kft. 66/82 PART NAME SLIDE PAD LINEAR GUIDE BRACKET SERVO MOTOR PAD PAD PLATE PAD 1/2-1 Q TY 1 1 1 1 1 1 2 2 2 NOTE Date: 18.02.2014
TNL-100ALII, -120ALII AND -130AII 9.6. X-axis Feed Unit TNL-100 ALII TNL-120 ALII TNL-130AII (2) TNL-100ALII TNL-120ALII TNL-130AII NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 X-AXIS FEED UNIT PART DRAW NO. 400410704031 400410704040 80614-002515 400420404142 400410704072 400410704080 400420504090 300420504112 400420504240 80614-161030 400410604230 80732-200040 400410604420 80202-582504 400410604411 400420404142 300420504162 400420504301 NCT Ipari Elektronikai Kft. 2/2-1 PART NAME Q TY NOTE COUPLING 1 PLATE COVER 1 NUT 2 YSF-M25xP1.5 COLLAR 1 RETAINER 1 BEARING 1 STOPPER 1 BALL SCREW 1 PAD 1 NUT 1 YSR M3 0x1.5 COLLAR 1 O-RING 1 G40 COLLAR 1 BEARING 25TAB62BSU-C10-PN7B RETAINER 1 COLLAR 1 COVER 1 LINEAR GUIDE 67/82 Date: 18.02.2014
9.7. Z-axis Feed Unit TNL-100 ALII TNL-120 ALII TNL-130AII TNL-100ALII, -120ALII AND -130AII TNL-100ALII TNL-120ALII Z-AXIS FEED UNIT 1/1-1 TNL-130AII NO. PART DRAW NO. PART NAME Q TY NOTE 1 SERVO MOTOR 1 2 400420504170 COUPLING 1 3 80614-002515 NUT 1 4 400410704212 RETAINER 1 5 400420404142 COLLAR 1 6 400410704080 BEARING 1 7 400410704090 STOPPER 8 300420504181 BALL SCREW 1 9 80201-026204 BEARING 1 10 80616-001020 SNAP RING 1 11 300410704193 HOUSING 1 NCT Ipari Elektronikai Kft. 68/82 Date: 18.02.2014
9.8. Turret head Turret head (12) TNL-100ALII NCT Ipari Elektronikai Kft. 69/82 Date: 18.02.2014
TNL-100ALII TNL-120ALII TURRET HEAD 1/1-1 TNL-130AII NO. PART DRAW NO. PART NAME Q TY NOTE 1 100420505015 INDEX DISK 1 2 400420405133 BALL 1 3 300410605180 RETAINER 1 4 400410705041 TURRET HEAD 1 5 400440705151 THIN WEDGE 8 6 400440705143 THICK WEDGE 8 7 300420010019 FACE TOOL HOLDER 2 8 400420011133 SLEEVE 1 08 9 400420011143 SLEEVE 1 010 10 400420011153 SLEEVE 1 012 11 400420405102 SLEEVE 1 016 12 400420405111 SLEEVE 1 020 13 400420405121 SLEEVE 1 025 14 400420011293 SLEEVE FOR M#T 1 1 15 400420011302 SLEEVE FOR M#T 2 1 16 400420011312 SLEEVE FOR M#T 3 1 17 400410605170 COVER 1 18 30042040501B TOOL HOLDER 4 NCT Ipari Elektronikai Kft. 70/82 Date: 18.02.2014
Turret head (8) TNL-100ALII TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 71/82 Date: 18.02.2014
TNL-100ALII TNL-120ALII TURRET HEAD(8 INDEX) 1/1-1 TNL-130AII NO. PART DRAW NO. PART NAME QTY NOTE 1 100420505015 INDEX DISK 1 2 400420405133 BALL 1 3 300410605180 RETAINER 1 4 400410705041 TURRET HEAD 1 5 400440705151 THIN WEDGE 8 6 400440705143 THICK WEDGE 8 7 300420010019 FACE TOOL HOLDER 2 8 400420011133 SLEEVE 1 0 8 9 400420011143 SLEEVE 1 010 10 400420011153 SLEEVE 1 012 11 400420405102 SLEEVE 1 016 12 400420405111 SLEEVE 1 020 13 400420405121 SLEEVE 1 025 14 400430705350 SLEEVE 1 032 15 400420011293 SLEEVE FOR M#T 1 1 16 400420011302 SLEEVE FOR M#T 2 1 17 400420011312 SLEEVE FOR M#T 3 1 18 400410605170 COVER 1 19 30042040501B TOOL HOLDER 4 NCT Ipari Elektronikai Kft. 72/82 Date: 18.02.2014
9.9. Tail Stock TNL-100 ALII TNL-120 ALII TNL-130AII TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 73/82 Date: 18.02.2014
TNL-100 ALII TNL-120ALII TAIL STOCK 1/1-1 TNL-130AII NO. PART DRAW NO. PART NAME Q TY NOTE 1 200420511014 TAIL CTOCK 1 2 400410711020 WASHER 6 3 300420511035 SLIDE 1 4 400410711040 BLOCK 2 5 200420511054 SLIDE SEAT 1 6 300420511062 CYLINDER 1 7 300420511071 GUIDE SLEEVE 1 8 400410711080 SCREW 1 9 80740-006075 SEAL 1 10 400420511090 RETAINER 1 11 400420511100 NUT 1 12 81315-540046 TAIL STOCK CENTER 1 13 400410711131 WASHER 2 14 400410711110 WIPER 2 15 400410711120 WIPER 2 NCT Ipari Elektronikai Kft. 74/82 Date: 18.02.2014
9.10. Hydraulic Unit TNL-100 ALII TNL-120 ALII TNL-130AII TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 75/82 Date: 18.02.2014
TNL-10OALII TNL-120 ALII HYDRAULIC UMT 1/1-1 TNL-130AII NO. PART DRAW NO. PART NAME Q TY NOTE 1 SUCTION SRAINER 1 2 FILTER&BREATHER 1 3 MOTOR 1 4 STOP VALVE 1 5 80707-022035 PRESSURE GAUGE 1 6 80713-000000 OIL LEVEL GAUGE 1 7 VANE PUMP 1 8 CHECK VALVE 1 9 COOLING FAN 1 10 80711-112004 SOLENOID VALVE 1 11 PRESSURE GAUGE 2 12 REDUCING VALVE 2 13 80724-020002 CHECK VALVE 1 14 SOLENOID VALVE 1 15 CHECK VALVE 1 16 80722-490005 PRESSURE SWITCH 1 NCT Ipari Elektronikai Kft. 76/82 Date: 18.02.2014
9.11. Coolant Unit TNL-100 ALII TNL-120 ALII TNL-130AII TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 77/82 Date: 18.02.2014
TNL-100 ALII TNL-120ALII COOLANT UNIT 1/1-1 TNL-130AII NO. PART DRAW NO. PART NAME QTY NOTE 1 300420506014 CHIP CONVEYOR 1 RIGHT-WAY 2 300410706024 CHIP CONVEYOR 1 REAR-WAY 3 80905-273117 COOLANT PUMP 1 1/4JW-0043 180L 4 100410706045 TANK 1 5 300410706051 FILTER 1 6 400410706061 MOTOR SEAT PLATE 1 7 80713-000003 OIL LEVEL GAUGE 1 KL-60 8 300410706120 FILTER 1 9 300410706110 COVER 1 10 400410706074 COVER 1 NCT Ipari Elektronikai Kft. 78/82 Date: 18.02.2014
9.12. Tool Presetter (Right-Way) TNL-100 ALII TNL-120 ALII TNL-130AII NCT Ipari Elektronikai Kft. 79/82 Date: 18.02.2014
TNL-100 ALII TNL-120ALII TOOL PRESETTER (RIGHT-WAY) 1/1-1 TNL-130 All NO. PART DRAW NO. PART NAME Q TY NOTE 1 200410718010 ARM 1 2 400410718170 COVER 1 3 200410718030 BRACKET 1 4 400410718020 COVER 1 5 80205-032006 BEARING 1 32006X 6 80614-160030 LOCK NUT 2 AN06 7 80615-000030 LOCK WASHER 2 AW06 8 80205-032007 BEARING 1 32007X 9 400440227050 COLLAR 1 10 400440227062 COLLAR 1 11 400420418121 COVER 1 12 005010050200 KEY 1 13 300410718040 SHAFT 1 14 80732-100035 O-RING 1 P-35 15 80740-805002 SEAL 1 DS50624 16 80608-010005 STEEL BALL 1 5/8 17 400420418111 SPRING 1 18 80833-000023 PROXIMITY SWITCH 1 TL-X5F1 19 81400-000021 SENSOR 1 H-4A-04 20 80740-008045 SEAL 1 SERA 5 21 300410718130 BRACKET 1 22 400410718140 LS BRACKET 1 23 400420418087 RETAINTER 1 24 400420418194 COVER 1 25 400420418030 STOPPER 2 26 400420418171 BOLT SCREW 2 27 80732-110010 O-RING 1 P-10A 28 300410718120 BRACKET 1 NCT Ipari Elektronikai Kft. 80/82 Date: 18.02.2014
9.13. Part Catch TNL-100 ALII TNL-120 ALII TNL-130AII TNL-100ALII, -120ALII AND -130AII NCT Ipari Elektronikai Kft. 81/82 Date: 18.02.2014
TNL-100ALII TNL-120ALII PART CATCH TNL-130AII NO. PART DRAW NO. PART NAME Q TY NOTE 1 400451560600 ROARY CYLINDER 1 2 430475301020 PALLET 1 3 400451552180 SUPPRT PLATE 1 4 400451521610 GUARD COVER 1 5 230604301060 GUARD COVER 1 6 330604301070 CHIP CONVERYOR 1 7 330604301080 SUPPRT PLATE 1 8 330604301090 FIXED BRACKET 1 9 300451552191 OIL TANK 1 10 400451552320 FIXED PLATE 1 11 400451551380 FIXED PLATE 1 12 329146501130 GUARD COVER 1 13 400451552101 LOCATING BLOCK 1 14 400451552110 LOCATING BLOCK 1 15 428227151400 SET SCREW 1 16 330475301170 FIXED PLATE 1 17 330475301180 ROTARY SHAFT 1 18 230604301190 FIXED PLATE 1 19 330475301200 FIXED PLATE 1 20 80616-001018 EXTERNAL 1 21 CIRCLTP 1 22 80209-181820 OILINESS BUSH 1 NCT Ipari Elektronikai Kft. 82/82 Date: 18.02.2014