Service Center Locations Pacific Northwest PDM Woodland 785 Schurman Way Woodland, WA 98674 (60) 225- (800) 45-958 (60) 225-0204 Fax Rocky Mountain Region PDM Spanish Fork 00 N. 00 W. P.O. Box 280 Spanish Fork, UT 84660 (80) 798-8676 (800) 444-76 (80) 798-605 Fax PDM Boise 648 Supply Way Boise, ID 876 (208) 4-6298 (800) 444-76 (208) 6-884 Fax California PDM Santa Clara 500 Bassett Street (95054) P.O. Box 29 Santa Clara, CA 95052 (408) 988-000 (800) 672-880 (408) 988-6966 Fax PDM Fresno 4005 E. Church Avenue (9725) P.O. Box 88 Fresno, CA 9772 (559) 442-40 (800) 222-25 (559) 442-409 Fax PDM Stockton 55 E. Myrtle Street (95205) P.O. Box 0 Stockton, CA 9520 (209) 94-05 (800) 800-476 (209) 466-8420 Fax INTRODUCTION PDM Denver 4755 N. Washington Street Denver, CO 8026 (0) 297-456 (800) 76-4277 (0) 295-58 Fax PDM Grand Junction 960 Hwy 6 & 50 Fruita, CO 852 (970) 858-44 (888) 8-476 (970) 858-620 Fax Nevada PDM Las Vegas 4475 Alto Avenue Las Vegas, NV 895 (702) 4-0067 (888) 4-476 (702) 4-0006 Fax PDM Sparks 250 Kleppe Lane Sparks, NV 894 (775) 58-44 (800) 76-400 (775) 55-44 Fax Service When and Where You Need It www.pdmsteel.com Copyright 0/202 PDM Steel Service Centers, Inc. Printed in U.S.A.
Service Center Locations
Table of Contents TABLE OF CONTENTS A Brief History of PDM.................4 To The Trade.........................6 Processing Equipment & Services........0 Hot Rolled Bar Products...............8 Hot Rolled Strips, Flats, Rounds, Squares & UM Plate Bar Size & Structural Shapes...........26 Bar Size Angles, Channels & Tees Structural Angles, Channels & Misc. Channels Wide Flange Beams, Standard I Beams, Misc. Beams & H Pilings Tubing Products.....................40 Ornamental & Square Structural Tubing Rectangular Structural & Round Tubing Pipe Sized Tubing Pipe Products.......................47 Standard, Heavy & Extra Heavy Pipe Light Wall Pipe Plate Products.......................5 A6, A572/50, A56 PVQ, Corrosion Resistant A588, High Brinell, A54 Constructional Alloy & Floor Plate Sheet Products......................57 Commercial Quality, High Tensile, Cold Rolled Flat Galvanized & Paintable Galvanized Expanded Metal & Grating Products.....69 Regular & Flattened Expanded Metal & Grating Diamond Grip & Welded Bar Grating Cold Finished & Alloy Bar Products......76 Cold Drawn Round, Flats, Squares, Hex, Stressproof, C045, C2L4, Tul Bar, & 440 DuraGal............................87 Rebar..............................89 Color Codes........................9 Page Table of Contents
A Brief History Of PDM PDM entered the steel service center industry in 954 with the acquisition of the Proctor-James Steel Company in San Jose, California. In 955, Kyle & Company was purchased, with facilities in Fresno, Stockton, and Sacramento. With four service centers, PDM was able to provide outstanding service throughout central and northern California. In 962, a new facility was constructed in Fresno, California. In 968, the existing operations were greatly augmented by the completion of a large, state of the art service center in Stockton, California. The most modern material handling equipment and strategies available were used in this facility. In 974, a new warehouse was built in Sparks, Nevada to improve service in the central, northern California, and northern Nevada areas. To provide the greatest possible service and selection to customers, a Common Inventory Concept was adopted which provided customers throughout the company, access to uncommon, hard to find, slow moving items, without the burden of carrying duplicate inventories in each location. Under the Common Inventory Concept, the new Stockton facility became the geographical hub of the service wheel with spokes running east to Sparks, south to Fresno and west to Santa Clara. The Interplant Transfer System was developed to quickly move this common inventory between service centers, providing short lead-time delivery of most items regardless of the inventory location. This concept proved to be so successful that future PDM operations were either built or expanded to provide other hub type distribution facilities. In 977, a new service center was established in Spanish Fork, Utah, south of Salt Lake City. This location was expanded several times to meet market demands. It is now a full line distribution and processing facility acting as the hub for the Intermountain Region while providing service for customers in Utah, Idaho, Wyoming, Montana, Colorado, and New Mexico. In January 997, PDM purchased General Steel, a carbon steel service center in Vancouver, Washington. In April of 999 this operation moved into a newly designed facility in Woodland, Washington and became the next hub in the Great Northwest. The Woodland service center serves Washington, Oregon, and parts of Idaho, Alaska and Canada. In July 200, Reliance Steel & Aluminum Co. of Los Angeles, California purchased PDM Steel Service Centers. Today PDM Steel operates as a wholly owned subsidiary now named: PDM Steel Service Centers, Inc. PDM entered the Las Vegas market in late 200 working from a remote Page 4
office with delivery supplemented through both Fresno and Spanish Fork. By early 2005, the company moved into a small full-service warehouse with delivery throughout Southern Nevada and into Southern Utah. In March of 2008, a transfer yard and sales office were established in Grand Junction, Colorado to aid the company s expansion from the Spanish Fork facility into Colorado and New Mexico. INTRODUCTION By May of 2008, PDM acquired Engbar Pipe and Steel in Denver, Colorado. With support of regular delivery and a vast inventory from the Spanish Fork operation, PDM Denver expanded their service and product offering to the greater Colorado market and parts of Wyoming. PDM built and moved into a new, state of the art facility in Las Vegas in August 2008. This operation now houses a complete product offering with multiple processing capabilities. PDM Las Vegas serves the Southern Nevada market and parts of Utah, Arizona, and California. Since 2000, as demand for pre-production processing material grew, the company responded by investing new processing equipment installed at all facilities. State of the art automatic saws with controlled feed-in and feed-out tables and enhanced plate burning equipment have been upgraded in almost all locations. In 2008, the company purchased a multifunction precision plate processing center and located it in Fresno. In 200 a second center was located in Spanish Fork. These processing centers provided improved thermal cutting capabilities and multifunction processes, like drilling, punching, taping, scribing and marking all on one machine. In that same year, PDM installed a 20 ton iron worker in Fresno augmenting the production of plate and small structural parts. The following year, in Fresno, a,000 ton x 24 press brake was installed bringing heavy plate forming to PDM. Then in 202, the company further expanded by adding two multi axis beveling machines in Fresno and a laser cutting machine in Sparks. Continuing the company s consistent pattern of growth, in July of 202, a stocking satellite was opened in Boise, Idaho, which is supplemented from the Spanish Fork facility on a regular basis. PDM Steel Service Centers, Inc. is constantly evaluating opportunities to improve service, inventories, and delivery in existing facilities and has an on-going program to explore opportunities for expansion into new markets. Our pledge to you in the future, as in the past, will be to provide you with the finest.. Service When And Where You Need It! Page 5
To The Trade This catalog is published for general information. It is not a stock list. Call to confirm the availability of particular sizes and grades. Specific application of the information or products listed herein may require professional assistance or interpretation. Information on product specifications is highly abridged. The latest ASTM (www.astm.org) documents should be consulted for full and accurate information on product specifications. Technical information on any questions as to structural design, weldability, formability, allowable stress, heat treating, material properties or characteristics, etc. should be referred to the appropriate professional consultant. Quotations Quotations are in effect for 0 days, unless otherwise stated in the body of the quotation. All sales are made subject to credit approval; subject to material availability at the time an order is placed; subject to strikes, accidents or other unavoidable delays. We reserve the right to cancel contracts not fully specified in the time agreed. Applicable taxes will be charged. Special-order material is not subject to cancellation without our written consent. Confirmation Orders Confirming orders should be plainly marked Confirmation. Confirming orders not so marked may be treated as original open orders and duplicated in such cases we will not be responsible for expense and inconvenience incurred. Deliveries Effective 0/202 Orders by telephone are accepted at the risk of the customer, as shipments made before receipt of written confirmation of the order are for the convenience of the customer. Estimated delivery dates for special work or for material incoming from a mill are as closely estimated as possible and we use our best efforts to ship on the estimated date, but cannot guarantee to do so. PDM Steel Service Centers, Inc. TERMS AND CONDITIONS OF SALE. CUSTOMER S ACCEPTANCE OF TERMS: PDM Steel Service Centers, Inc. shall hereinafter be referred to as PDM and the Customer shall be referred to as CUSTOMER. The CUSTOMER desires to purchase goods and/or services from PDM, and CUSTOMER agrees in consideration thereof to be bound by the conditions stated herein, which may be viewed in full at http://www.pdmsteel.com/terms. Additionally, if a sale is on credit terms, CUSTOMER further agrees to the terms and conditions found in PDM s credit application. PDM hereby objects to Page 6
any terms or other conditions at variance with, different from or additional to those terms and conditions stated herein unless such terms and conditions are hereafter set forth in a writing signed by an officer of PDM. Terms are subject to change without notice. 2. TITLE: Title to products priced and delivered to PDM s shipping point shall pass to CUSTOMER upon delivery at such shipping point. Any charges at destination of spotting, switching, handling, storage and other accessorial services, and demurrage, shall be at CUSTOM- ER s expense. INTRODUCTION. LIMITED WARRANTY: For a period of one () year following the date PDM delivers the goods to CUSTOMER (the Warranty Period ), PDM warrants that the goods will (a) be free from defects in material and workmanship, and (b) conform, within industry standards, to the description and specifications set forth herein. PDM will repair or replace any defective or non-conforming goods, or at PDM s option, refund the price paid by CUSTOMER for such defective or non-conforming goods, provided that CUSTOMER notifies PDM in writing of such defect or non-conformity within the Warranty Period. The limited, express warranty set forth in this provision is exclusive and given in lieu of all other warranties, representations and guaranties of every type and kind in connection with the goods. PDM excludes and disclaims and CUSTOMER waives any and all other oral and written warranties, representations and guaranties in respect of the goods, whether express or implied by operation of law or otherwise, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. 4. DAMAGES: In no event shall CUSTOMER, or any person claiming by, through or under CUSTOMER, have the right to claim or recover from PDM for any loss, damage, cost of repairs or incidental, punitive, special, consequential or liquidated damages of any kind (including but not limited to, lost profits or damages for loss of efficiency or delay to any project on which the goods or services are used or ordered or intended for use). This waiver of damages provision shall apply whether the claim is based upon warranty, contract, strict liability, negligence or any other causes of action arising in connection with the design, manufacture, sale, transportation, installation, use or repair of the goods sold by PDM. PDM shall be excused from any failure to perform due to any actions, events, conditions, inactions or any other cause beyond PDM s control in the reasonable operation of its business. Any and all delivery dates given by PDM constitute good faith estimates only. PDM shall not be liable for any failure to meet any specific shipping or delivery date as long as PDM acts in good faith. 5. SHORTAGES OR DAMAGED GOODS: Any physically damaged or Page 7
shortage of material must be noted by CUSTOMER at time of delivery. Any concealed damage or shortages resulting from prepackaged or wrapped shipping containers must be noted by CUSTOMER within 48 hours and prior to any consumption by CUSTOMER. After such period, CUSTOMER shall be deemed to have irrevocably accepted the goods, if not previously accepted. After such acceptance, CUSTOMER shall have no right to reject the goods for any reason or to revoke acceptance. Delivery of goods shall be subject to normal variations in weight, color, size, quantities, etc., as are standard in the industry. No material shall be returned to PDM without its written consent. CUS- TOMER is solely responsible for all inspection and testing charges of goods. 6. CANCELLATION AND RETURNS: CUSTOMER may not cancel any order of goods without PDM s express, written consent. Any cancellation so authorized shall be subject to a cancellation/restocking charge of 5% at PDM s sole discretion, plus all applicable freight. Unused goods, processed material or specially manufactured materials not normally carried in PDM s inventory may not, under any circumstances, be returned. The amount of credit, if any, allowed to CUSTOMER for returned goods shall be at the sole discretion of PDM. 7. HAZARDOUS BUSINESSES: Unless otherwise agreed in writing by an authorized representative of PDM, goods sold hereunder are not intended for use in connection with any hazardous activity or any other critical application where failure of a single component could cause substantial harm to persons or property. If so used, PDM disclaims all liability for any damage, contamination or other injury and CUS- TOMER shall indemnify and hold PDM harmless from such liability, whether as a result of breach of contract, warranty or tort (including negligence). 8. TAXES: Unless otherwise indicated herein, the prices specified do not include any taxes payable on account of the transaction, and all such taxes now or hereafter applicable to this transaction shall be paid by CUSTOMER. 9. ACCEPTANCE / ENFORCEABILITY OF COPIES: CUSTOMER agrees that PDM may, at PDM s sole discretion, accept, utilize and rely upon a facsimile copy, electronic copy or photocopy of this agreement (and such a copy of any Continuing Personal Guaranty or Corporate Guaranty), in lieu of an original document. CUSTOMER acknowledges that, by transmitting a facsimile copy, electronic copy or photocopy of this document to PDM, CUSTOMER, and the Guarantor (if applicable), agree to be bound by the terms and conditions contained in this document to the same extent as if an original were transmitted to PDM. CUSTOMER, and Guarantor (if applicable), consent to PDM s use of Page 8
this document and waive any right to object to the use of a copy in place of the original and any right to require PDM to subsequently produce an original document. 0. DELAYS: In the event of any delay in PDM s performance due to mill rolling changes, fire, explosion, strike, or other difference with workman, shortage of utility, facility, material or labor, delay in transportation, breakdown or accident, compliance with or other action taken to carry out the intent or purpose of any law or regulation, or any cause beyond PDM s reasonable control, PDM shall have such additional time within which to perform this contract as may be reasonably necessary under the circumstances. In addition, PDM shall have the right to apportion its production among its customers (including, CUSTOMER) in such manner as it may consider to be equitable. INTRODUCTION. SEVERABILITY: If any term, covenant or condition of this agreement, or the application thereof to any person or circumstance, shall, to any extent, be invalid or unenforceable, the remainder of this agreement or the application of such term, covenant or condition to persons or circumstances other than those as to which it is held invalid or unenforceable, shall not be affected thereby, and each term, covenant or condition of this agreement shall be valid and shall be enforced to the fullest extent permitted by law. 2. COMPLETE AGREEMENT: These Terms and Conditions of Sale, together with any terms and conditions contained in PDM s Credit Application and Agreement (for credit sales), PDM s Quotation (if any) and PDM s invoice, constitute the entire understanding between PDM and CUSTOMER with respect to the sale of all goods and services furnished by PDM to CUSTOMER, superseding all negotiations, prior discussions and preliminary agreements, if any. Any modification or supplementation of these Terms and Conditions of Sale by CUSTOMER are void and of no effect unless made in writing and signed by an officer of PDM. Page 9
PDM Processing & Equipment Processing Equipment Sawing Steel to Length At PDM, almost all of the 25 band saws throughout the company are fed with state of the art conveyor systems that greatly increase productivity and overall tolerances. With CNC controlled indexing and automated miter cutting, these operations are efficient and very accurate. Capacities: Jaw openings up to 40 x 48 Miter cutting capacity up to 25 x 25 CNC indexing, accurate bundle cutting Computer driven nesting capabilities Steel Plate Shearing Driven by large hydraulic rams, high carbon blades come together like a large pair of scissors to cut steel plates. Plate shears provide fast and accurate square and rectangular part production in a wide variety of thicknesses. Capacities: Cuts up to ¾ thick mild steel plate Cuts up to 4-0 wide Processing Page 0
Thermal Shape Cutting Thermal cutting employs the processes of oxy fuel or high definition plasma cutting. Oxy fuel cutting is utilized to handle thicker plate cutting while high definition plasma cuts much faster in thickness ranging from 0 ga. up to 2 ½ thick. Capacities: Cuts up to 2 thick mild steel plate Cuts up to 20 wide Cuts up to 60 long * See Shape Chart on page 4. PROCESSING Punching, Drilling, Tapping, Marking, and Scribing The B-25 FICEP Machines can cut, punch, drill, tap, mark, scribe, and cut steel plate parts in a multitude of thicknesses and grades with improved accuracy. Due to a method of stationary gantry for fixed points of operation, this provides greater accuracy in cutting and the other processes. Capacities: Punching & drilling up to -9/6 in diameter Tapping up to -/2 in diameter Scribing layout lines and customized lettering Marking letter and number size: /8 wide x 5/8 tall High definition plasma up to -/2 thick Steel Forming Services A,000 ton x 24 Cincinnati Press Brake provides a wide variety of forming shapes including angles, channels, zee s and more complex shapes. Capacities:,000 ton downward force 24 forming bed /2 thick mild steel plate up to 24 long thick mild steel plate up to 4 long * See Forming Chart on page 5-7. Multiple Angle and Contour Beveling Chamfering and plate edge preparation using a full range of multiple axis and contour beveling machines allows full beveling capa- Page Processing
bilities. From beveling on the fly, including radius beveling, these machines provide a vast array of beveling and edge preparation needs. Capacities: Radius Beveling Multiple angle beveling on the fly Multiple axis beveling Iron Worker With 20 tons of cutting power, the multi-function iron worker can bend and shear or punch flat bars, plates rounds and angles making connection plates, imbed plates, connecting rods and a multitude of small parts. The applications are wide and varied, from structural fabrication needs to manufactured parts. Capacities: Cuts angel up to L6 x 6 x 5/8 Cuts mild steel rounds up to 2 in diameter Cuts mild steel plate up to /4 thick x 8 wide Punching up to ½ diameter in thick plate Bends up to 20 tons max Copes and Notches up to L64 x 4 x /8 Steel Beam Cambering Services Cambering is a technique where the straightness of a structural steel beam is altered to provide additional strength and resistance to deflection. PDM Steel cambers structural steel beams using a heavy duty lateral hydraulic press to gently alter the steel beam into its desired shape. Applications for Cambered product would include multi-story buildings and bridge construction. Capacities: Beams up to 40 x 244 lbs./ft. Steel Beam Splitting Services PDM splits steel beams into Tee s using a rotary beam shear. This process, results in less stress relieving during the splitting process. Additionally, Tee s are straightened through the cambering machine producing a clean, straight finished product. Capacities: 6 to 40 depth Up to 9/6 WEB thickness Up to 70 lengths Processing Page 2
Coil Sheet & Plate Services: Leveling & Cut-to-Length Leveling is the process where large steel coils are straightened and then cut-to-length for a specific requirement. This meets customer s needs to purchase exact length of material eliminating drop that would result from using stock size sheet or plate. Capacities: 28 ga. To ½ thick 6 to 96 in width PROCESSING Laser cutting employs a highly concentrated laser beam to cut steel plate and sheet to precise tolerances without excessive heat in the cutting process. Capacities: Up to ¼ thick Up to 60 wide Up to 20 long Laser Cutting * See Typical Burning Shapes on page 4.,000 ton Cincinnati Press Brake with 24 bed Page Processing
Typical Burn Shapes Table Processing Page 4
PROCESSING Page 5 Processing
Processing Page 6
PROCESSING Page 7 Processing
Hot Rolled Bar Products Commercial Quality Commercial Quality bars are typically produced in grades C008, C020, to chemical specifications. Commercial Quality bars are not subject to mechanical property tests. Typical properties are given for reference only. Mill size tolerances apply to all Commercial Quality bars. Applications Commercial Quality bars are used in many applications. Among them are structural uses involving moderate cold bending or hot forming, welding, punching, and the production of non-critical parts of buildings, bridges, railway equipment, road building equipment, agricultural equipment and implements, and general machinery. ASTM-A6 Hot rolled, ASTM-A6 bars are produced by steelmaking methods that result in a sound product throughout the cross-section and are tested to both chemical and physical specifications. ASTM-A6 material is suitable for most construction purposes including riveted, bolted and welded structures. Material that is made to ASTM-A6 is suitable for mild hot and cold forming. Most hot rolled flats, rounds and squares are available in ASTM-A6. Carbon (Max.) Manganese Phosphorus (Max.) Sulphur (Max.).26 -.29.60 -.90.04.05 Tensile Strength (P.S.I.) Mechanical Properties Yield Point (P.S.I.) Elongation In 2" Brinell Hardness(BHN) 58,000-80,000 6,000 Min. 2% 7 Weldability The quality of welds is generally extremely high for both welds and joints. Welding rod specifications are dependent on welding conditions such as the thickness of the sections to be welded, service requirements and design. Hot Rolled Bar Products Page 8
ASTM-A529 Hot rolled ASTM-A529 bars are produced in both Grade 50 & Grade 5. This is a carbon-manganese material designed for structural purposes such as riveted, bolted, and welded construction. Carbon (Max.) Manganese (Max.) Analysis Phosphorus (Max.) Sulfur (Max.) Silicon (Max.) Gr. 50.27.5.04.05.40 HOT ROLLED BARS Gr. 55.27.5.04.05.40 Tensile (Min. PSI) Mechanical Properties Tensile (Max. PSI) Yield (Min. PSI) Elongation In 2 Inches Gr. 50 70,000 00,000 50,000 2% Gr. 55 70,600 00,000 55,000 20% ASTM-A572 Grade 50 High Tensile bars are rolled by various steel mills. They are a high strength low alloy material, intended primarily for weight reduction, or longer life, by means of greater strength. Analysis (Typical) Carbon Mn P Sulphur Silicon Cb Gr. 50.2 Max.5 Max.04 Max.05 Max.0 Max.0 Min Mechanical Properties (Typical) Tensile Strength Yield Point Elongation (P.S.I.) (P.S.I.) In 2 Inches Gr. 50 65,000 Min. 50,000 Min. 2% Page 9 Hot Rolled Bar Products
Hot Rolled Strip Size In Inches Weight Per Foot Weight Per 20' Size In Inches Weight Per Foot Weight Per 20' x / 2 0.2 4.26 5 0.266 5.2 0.9 6.8 7 0.72 7.44 0.425 8.50 0.478 9.56 0.5 0.62 / 2 0.69 2.78 0.745 4.90 2 0.85 7.02 2 0.957 9.4 2 / 2.064 2.28 2.70 2.40.276 25.52 / 2.489 29.78 4.702 4.04 4 / 2.95 8.0 5 2.27 42.54 6 2.552 5.04 8.40 68.06 0 4.254 85.08 2 5.05 02.0 x / 2 0.9 6.8 5 0.98 7.96 0.478 9.56 7 0.559.8 0.69 2.78 0.78 4.6 0.798 5.96 / 2 0.957 9.4.7 22.4 2.276 25.52 2.45 28.70 2 / 2.596.92 2.755 5.0.95 8.0 / 2 2.2 44.66 4 2.552 5.04 4 / 2 2.872 57.44 5.9 6.82 6.829 76.58 8 5.05 02.0 0 6.8 27.62 2 7.657 l5.4 Hot Rolled Bar Products Page 20
Hot Rolled Flats Size In Inches x 5 x Weight Per Foot Weight Per 20' / 2.425 8.50 5.5 0.62.69 2.78 7.745 4.90.85 7.02.064 2.28 / 2.276 25.52.489 29.78 2.702 4.04 2.95 8.0 2 / 2 2.27 42.54 2 2.40 46.80 2.552 5.04 2.766 55.2 / 2 2.978 59.56 4.40 68.06 4 / 2.829 76.58 5 4.254 85.08 5 / 2 4.679 9.58 6 5.05 02.0 7 5.956 9.2 8 6.806 6.2 / 2.5 0.62 5.665.0.798 5.96 7.9 8.62.064 2.28.29 26.58 / 2.594.88.86 7.22 2 2.27 42.54 2 2.9 47.86 2 / 2 2.658 5.6 Size In Inches Weight Per Foot Weight Per 20' 5 x 2 2.925 58.50.9 6.82 / 2.72 74.46 4 4.254 85.08 4 / 2 4.785 95.70 5 5.8 06.6 5 / 2 5.850 7.00 6 6.8 27.62 7 7.445 48.90 8 8.508 70.6 x / 2.69 2.78 5.798 5.96.957 9.4 7.7 22.4.276 25.52.596.92 / 2.95 8.0 2.2 44.66 2 2.552 5.04 2 2.872 57.44 2 / 2.9 6.82 2.509 70.8.829 76.58 4.48 82.96 / 2 4.467 89.4 4 5.05 02.0 4 / 2 5.74 4.86 5 6.8 27.62 5 / 2 7.020 40.40 6 7.657 5.4 7 8.9 78.66 8 0.20 204.20 HOT ROLLED BARS Page 2 Hot Rolled Bar Products
Size In Inches Hot Rolled Bar Products Hot Rolled Flats (Continued) Weight Per Foot Weight Per 20' / 2 x /4.276 25.52 7.489 29.78.702 4.04 2.27 42.54 / 2 2.552 5.04 2.978 59.56 2.40 68.06 2.829 76.58 2 / 2 4.254 85.08 2 4.679 9.58 5.05 02.0 5.50 0.60 / 2 5.956 9.2 4 6.806 6.2 4 / 2 7.657 5.4 5 8.508 70.6 5 / 2 9.59 87.8 6 0.20 204.20 7.9 28.22 8.6 272.26 5 x 2.27 42.54 2.658 5.6 / 2.9 6.82.72 74.46 2 4.254 85.08 2 4.785 95.70 2 / 2 5.8 06.6 2 5.850 7.00 6.8 27.62 6.9 8.26 / 2 7.445 48.90 4 8.508 70.6 4 / 2 9.572 9.44 5 0.640 22.80 Size In Inches 5 x 5 / 2.699 2.98 6 2.762 255.24 7 4.894 297.88 8 7.06 40.2 x 2.552 5.04.9 6.82 / 2.829 76.58 4.467 89.4 2 5.05 02.0 2 5.74 4.86 2 / 2 6.8 27.62 2 7.020 40.40 7.657 5.4 / 2 8.9 78.66 4 0.20 204.20 4 / 2.49 229.82 5 2.762 255.24 5 / 2 4.08 280.76 6 5.4 06.28 7 7.867 57.4 8 20.49 408.8 7 x 2.978 59.56.72 74.46 / 2 4.467 89.4 2 5.956 9.2 2 / 2 7.445 48.90 8.9 78.66 / 2 0.420 208.40 4.9 28.22 4 / 2.40 268.06 5 4.894 297.88 6 7.867 57.4 7 20.80 46.60 8 2.822 476.44 Page 22 Weight Per Foot Weight Per 20'
Hot Rolled Flats (Continued) Size In Inches Weight Per Foot Weight Per 20' x 4.254 85.08 / 2 5.05 02.0 5.956 9.2 2 6.806 6.2 2 7.657 5.4 2 / 2 8.508 70.6 2 9.59 87.8 0.20 204.20.060 22.20 / 2.9 28.22 4.6 272.26 4 / 2 5.4 06.28 5 7.06 40.2 5 / 2 8.78 74.6 6 20.49 408.8 7 2.822 476.44 8 27.226 544.52 x l / 2 6.8 27.62 7.445 48.90 2 8.508 70.6 2 9.572 9.44 2 / 2 0.640 22.80 2.762 255.24 / 2 4.894 297.88 4 7.86 40.2 Size In Inches Weight Per Foot Weight Per 20' x 4 / 2 9.48 82.96 5 2.270 425.40 6 25.524 50.48 7 29.778 595.56 8 4.02 680.64 / 2 x 2 0.20 204.20 2 / 2 2.762 255.24 5.4 06.28 / 2 7.867 57.4 4 20.49 408.8 4 / 2 22.972 459.44 5 25.524 50.48 6 0.629 62.58 7 5.74 74.68 8 40.84 86.76 2 x 2 / 2 7.06 40.2 20.49 408.8 / 2 2.822 476.44 4 27.226 544.52 4 / 2 0.629 62.58 5 4.02 680.64 6 40.88 86.76 7 47.600 952.00 8 54.45 089.02 HOT ROLLED BARS Page 2 Hot Rolled Bar Products
Hot Rolled Rounds Size In Inches Wt. Per Foot Wt. Per 20 Ft..094.88.67.4 5.26 5.22.76 7.52 7.5 0.22 / 2.669.8 9.846 6.92 5.044 20.88.50 0.06 7 2.046 40.92 2.67 5.46.82 67.64 4.77 8.54 5.054 0.08 / 2 6.04 20.28 5 7.058 4.6 8.86 6.72 7 9.97 87.94 2 0.690 2.80 2 2.07 24.42 2.5 270.66 2 5 4.29 285.86 2 5.074 0.48 2 / 2 6.706 4.2 2 5 8.47 68.4 2 20.29 404.8 2 7 22.09 44.82 24.05 48.06 28.27 564.74 Size In Inches Wt. Per Foot Wt. Per 20 Ft. 0.449 608.98 / 2 2.74 654.82 5 5.2 702.46 7.585 75.70 7 40.8 802.76 4 42.770 855.40 4 48.275 965.50 4 / 2 54. 082.62 4 60.07 206.4 5 66.82 6.46 5 7.669 47.8 5 / 2 80.856 67.2 5 88.7 767.46 6 96.22 924.42 6 04.98 2087.96 6 / 2 2.926 2258.52 6 2.785 245.70 7 0.97 269.46 7 40.492 2809.84 7 / 2 50.52 007.04 7 60.54 20.82 8 7.06 42.22 8 8.92 68.42 8 / 2 9.2 862.24 8 204.64 4092.86 9 26.504 40.08 9 228.695 457.90 9 / 2 24.227 4824.54 0 267.42 546.84 Hot Rolled Bar Products Page 24
Hot Rolled Squares Size In Inches Wt. Per Foot Wt. Per 20 Ft..2 4.26 5.2 6.64.478 9.56 7.652.04 / 2.85 7.02 5.29 26.58.95 8.0 7 2.605 52.0.40 68.06 4.07 86.4 5.8 06.6 6.44 28.68 / 2 7.567 5.4 Size In Inches Wt. Per Foot Wt. Per 20 Ft. 5 8.986 79.72 0.42 208.46 2.0 266.20 2 5.67 07.4 2 7.229 44.58 2 / 2 2.270 425.40 2 25.77 54.74 0.629 62.58 5.944 78.88 / 2 4.689 8.78 4 54.45 089.02 4 / 2 68.95 78.0 5 85.080 70.60 HOT ROLLED BARS Weights For UM Plates Size In Inches Wt. Per Foot Wt. Per 20 Ft. l x 9 7.66 5. 0 8.5 70.2 9.6 87.2 2 0.2 204.2 4.9 28.2 5 x 9 9.57 9.4 0 0.64 22.8 2 2.76 255.2 4 4.89 297.7 x 9.49 229.8 0 2.76 255.2 4.0 280.6 2 5. 06. 4 7.86 57.2 / 2 x 9 5. 06. Size In Inches Wt. Per Foot Wt. Per 20 Ft. 0 7.02 40.4 / 2 x 8.72 74.4 2 20.42 408.4 4 2.82 476.5 5 x 9 9.5 8.0 0 2.27 425.4 2 25.52 50.5 4 29.77 595.5 x 9 22.97 459.4 0 25.52 50.5 2 0.6 62.6 4 5.74 74.7 x 9 0.6 62.6 0 4.0 680.6 2 40.84 86.8 4 47.65 952.9 Page 25 Hot Rolled Bar Products
Bar Size & Structural Shapes Structural shapes are those whose greatest dimension, not including length, is three inches or greater. Applications ASTM A6 is utilized in riveted, bolted or welded construction in a wide variety of products such as bridges and buildings. ASTM A572 Grade 50 (high strength, low alloy) structurals are intended for use in riveted or welded fabrication of bridges, buildings and other critical structures where greater strength is required. High Strength, Low Alloy shapes provide excellent strength to weight ratios and in some cases, improved resistance to atmospheric corrosion. ASTM A992 wide flange beams are dual specification, meeting the requirements of ASTM A6 and of ASTM A572 Grade 50. Weldability When any grade of steel is used in welded construction, procedures must be suitable for the steel and the intended service. ASTM A6 steel presents no welding problems when using all welding processes. The quality of the welds is generally extremely high for both welds and joints. Welding rod specifications are dependent on welding conditions such as the thickness of the sections to be welded, service requirements and design. High Strength, Low Alloy grades such as A572 Grade 50 and A992 Grade 50 are weldable with welding techniques suitable for the grade and intended service application. Bar Size & Structural Shapes Page 26
Bar Sized Angles T B A Size Weight Weight A B T Per Foot Per 20' Bar / 2 X / 2 X.80 7.60 5 X 5 X.480 9.60 X X.59.82 7 X 7 X.70 4.02 X X.80 6.02.6 2.22.49 29.82 X X.0 20.22.48 29.62.922 8.44 / 2 X / 2 X.2 24.62.802 6.04 2.42 46.84 5 2.86 57.26.5 67.06 X X.44 28.82 2.22 42.44 2.77 55.46 2 X / 2 X.44 28.82 2.22 42.44 2.77 55.46 2 X 2 X.652.04 2.442 48.84.9 6.86 5.924 78.48 4.704 94.08 2 / 2 X / 2 X 2.442 48.84.9 6.86 2 / 2 X 2 X 2.75 55.06.62 72.46 5 4.504 90.08 5.05 06.0 2 / 2 X 2 / 2 X.07 6.46 4.04 82.08 5 5.005 00.0 5.906 8.2 / 2 7.707 54.4 BAR SIZE & STRUCTURAL SHAPES Many bar sized shapes are also available in 0 & 40 lengths. Page 27 Bar Size & Structural Shapes
Structural Angles T B A Size Weight Weight A B T Per Foot Per 40' Bar X 2 X.07 22.92 4.04 64.6 5 5.005 200.20 5.906 26.24 / 2 7.707 08.28 X 2 / 2 X.9 5.72 4.504 80.6 5 5.605 224.20 6.606 264.24 / 2 8.508 40.2 X X.74 48.56 4.905 96.20 5 6.06 244.24 7.207 288.28 / 2 9.409 76.6 / 2 X 2 / 2 X.9 5.72 4.905 96.20 5 6.06 244.24 7.207 288.28 / 2 9.409 76.6 / 2 X X 5.405 26.20 5 6.606 264.24 7.907 6.28 / 2 0.20 408.40 / 2 X / 2 X 5.805 22.20 5 7.207 288.28 8.508 40.2 / 2.0 444.40 4 X X 5.805 22.20 5 7.207 288.28 8.508 40.2 / 2.0 444.40 5.6 544.52 4 X / 2 X 6.206 248.24 5 7.707 08.28 Bar Size & Structural Shapes Page 28
Structural Angles (Continued) Size Weight Weight D W T Per Foot Per 40' Bar 4 X / 2 X 9.09 64.6 / 2.9 476.44 4 X 4 X 6.606 264.24 5 8.208 28.2 9.809 92.6 / 2 2.82 52.48 5 5.75 628.60 8.57 740.68 5 X X 6.606 264.24 5 8.208 28.2 9.809 92.6 / 2 2.82 52.48 5 5.75 628.60 5 X / 2 X 7.007 280.28 5 8.708 48.2 0.40 46.40 / 2.6 544.52 5 6.86 672.64 9.80 792.76 5 X 5 X 5 0.0 42.40 2.2 492.48 7 4. 572.52 / 2 6.25 648.60 5 20.09 800.76 2.622 944.88 6 X / 2 X 7.907 6.28 5 9.809 92.6.7 468.44 / 2 5.4 62.56 5 9.08 760.72 6 X 4 X 5 0.0 42.40 2.2 492.48 7 4. 572.52 T B A BAR SIZE & STRUCTURAL SHAPES Please Note: Most Structural Angles are stocked in 20', 0', and 40' lengths. Page 29 Bar Size & Structural Shapes
Structural Angles (Continued) Size Weight Weight D W T Per Foot Per 40' Bar 6 X 4 X / 2 6.25 648.60 5 20.09 800.76 2.622 944.88 6 X 6 X 9.989 99.56 5 2.400 500.48 4.94 596.56 7 7.26 688.64 / 2 9.68 784.72 5 24.22 968.92 28.727 49.08 7.45 497.40 7 X 4 X.6 544.52 7 5.700 62.60 / 2 7.97 76.68 5 22.2 884.84 26.225 049.00 8 X 4 X / 2 9.68 784.72 5 24.200 968.00 28.727 49.08 7.45 497.40 8 X 6 X / 2 2.022 920.88 5 28.527 4.08.82 5.28 44.242 769.68 8 X 8 X / 2 26.425 057.00 5 2.7 09.24 8.97 557.48 5.048 204.92 9 X 4 X / 2 2.20 852.80.00 252.00 T B A Please Note: Most Structural Angles are stocked in 20', 0', and 40' lengths. Bar Size & Structural Shapes Page 0
Bar Sized Channels T W D Size Weight Weight D W T Per Foot Per 20' Bar X X.56.20 X X.68.60 X / 2 X.82 6.40 X / 2 X.0 20.20 / 2 X / 2 X.2 22.40 / 2 X 9 X.44 28.80 / 2 X X.7 2.40 2 X / 2 X.4 28.60 2 X 9 X.86 7.20 2 X X.59.80 2 X X 2.2 46.40 2 / 2 X 5 X 2.27 45.40 BAR SIZE & STRUCTURAL SHAPES Bar Sized Tees Size Weight Weight D W T Per Foot Per 20' Bar X X.620 2.24 X X.85 7.02 X X.09 2.82.55.02 / 2 X / 2 X.902 8.04 2.42 48.64 X X 2.262 45.24 2 X 2 X.56 7.26 5 4.04 86.08 2 / 2 X 2 / 2 X 4.604 92.08 5 5.505 0.0 6.406 28.2 Page Bar Size & Structural Shapes
Structural Channels Size Weight D Lbs. / Foot W T Per 40' Bar.5.72.2 40 4..40.70 64 5.0.498.258 200 6.0.596.56 240 4 4.5.584.25 80 5.4.584.84 26 6.25.647.247 250 7.25.72.2 290 5 6.7.750.90 268 9.0.885.25 60 6 8.2.920.200 28 0.5 2.04.4 420.0 2.57.47 520 7 9.8 2.090.20 92 2.25 2.94.4 490 4.75 2.299.49 590 8.50 2.260.220 460.75 2.4.0 550 8.75 2.527.487 750 9.4 2.4.2 56 5.0 2.485.285 600 20.0 2.648.448 800 0 5. 2.600.240 62 20.0 2.79.79 800 25.0 2.886.526 000 0.0.0.67 200 2 20.7 2.942.282 828 25.0.047.87 000 0.0.70.50 200 5.9.400.400 56 40.0.520.520 600 50.0.76.76 2000 T W D Please Note: Most Structural Channels are available in 20', 0', 40', 50', and 60' lengths. Bar Size & Structural Shapes Page 2
Misc. Structural Channels Size Weight D Lbs. / Foot W T Per 40' Bar 7..98.2 284 4.8 2.500.500 552 6 6.5.850.55 260 7.0.875.79 280 2.0 2.497.0 480 5. 2.94.6 604 5..500.40 62 6..000.75 652 8.0.504.79 720 7 9..452.52 764 22.7.60.50 908 8 8.5.874.79 40 8.7 2.978.5 748 20.0.025.400 800 2.4.450.75 856 22.8.502.427 92 9 2.9.450.400 956 25.4.500.450 06 0 6.5.70.52 260 8.4.500.70 6 22.0.5.290 880 25.0.405.80 000 28.5.950.425 40.6 4.00.575 244 4. 4.2.796 644 2 0.6.500.90 424 4. 2.25.250 572.0.670.70 240 5.0.765.465 400 40.0.890.590 600 45.0 4.00.70 800 50.0 4.5.85 2000.8 4.000.75 272 5.0 4.072.447 60 40.0 4.85.560 600 50.0 4.42.787 2000 8 42.7.950.450 708 45.8 4.000.500 82 5.9 4.00.600 2076 58.0 4.200.700 220 T W D BAR SIZE & STRUCTURAL SHAPES Page Bar Size & Structural Shapes
Size Lbs/Ft D W T 4 x 4.6 4.060.280 5 x 6 5.0 5.000.240 9 5.5 5.00.270 6 x 8.5 5.8.940.70 9 5.90.940.70 2 6.0 4.000.20 6 6.28 4.00.260 6 x 5 5.99 5.990.20 20 6.20 6.020.260 25 6.8 6.080.20 8 x 0 7.89.940.70 7.99 4.000.20 5 8. 4.05.245 8 x 8 8.4 5.250.20 2 8.28 5.270.250 Wide Flange Beams Size Lbs/Ft D W T 0 x 9.7 7.960.290 9 9.92 7.985.5 45 0.0 8.020.50 0 x 49 9.98 0.000.40 54 0.09 0.00.70 60 0.22 0.080.420 68 0.40 0.0.470 77 0.60 0.90.50 88 0.84 0.265.605 00.0 0.40.680 2.6 0.45.755 2 x 4.9.970.200 6.99.990.220 9 2.6 4.005.25 22 2. 4.00.260 2 x 26 2.22 6.490.20 0 2.4 6.520.260 5 2.50 6.560.00 T W D 8 x 24 7.9 6.495.245 28 8.06 6.55.285 8 x 8.00 7.995.285 5 8.2 8.020.0 40 8.25 8.070.60 48 8.50 8.0.400 58 8.75 8.220.50 67 9.00 8.280.570 0 x 2 9.87.960.90 5 9.99 4.000.20 7 0. 4.00.240 9 0.24 4.020.250 0 x 22 0.7 5.750.240 26 0. 5.770.260 0 0.47 5.80.00 Bar Size & Structural Shapes Page 4 2 x 40.94 8.005.295 45 2.06 8.045.5 50 2.9 8.080.70 2 x 5 2.06 9.995.45 58 2.9 0.00.60 2 x 65 2.2 2.000.90 72 2.25 2.040.40 79 2.8 2.080.470 87 2.5 2.25.55 96 2.7 2.60.550 06 2.89 2.220.60 20.2 2.20.70 6.4 2.400.790 52.7 2.480.870 70 4.0 2.570.960 90 4.8 2.670.060 20 4.7 2.790.80
Wide Flange Beams (Continued) T W D Size Lbs/Ft D W T 20 5.05 2.895.285 252 5.4.005.95 279 5.85.40.50 05 6.2.25.625 6 6.82.85.775 4 x 22.74 5.000.20 26.9 5.025.255 4 x 0.84 6.70.270 4.98 6.745.285 8 4.0 6.770.0 Size Lbs/Ft D W T 98 8.29 6.590.770 4 x 426 8.67 6.695.875 455 9.02 6.85 2.05 500 9.60 7.00 2.90 550 20.24 7.200 2.80 605 20.92 7.45 2.595 665 2.64 7.650 2.80 70 22.42 7.890.070 6 x 26 5.69 5.500.250 5.88 5.525.275 BAR SIZE & STRUCTURAL SHAPES 4 x 4.66 7.995.05 48.79 8.00.40 5.92 8.060.70 4 x 6.89 9.995.75 68 4.04 0.05.45 74 4.7 0.070.450 82 4. 0.0.50 4 x 90 4.02 4.520.440 99 4.6 4.565.485 09 4.2 4.605.525 20 4.48 4.670.590 2 4.66 4.725.645 6 x 6 5.86 6.985.295 40 6.0 6.995.05 45 6. 7.05.45 50 6.26 7.070.80 57 6.4 7.20.40 6 x 67 6. 0.25.95 77 6.52 0.295.455 89 6.75 0.65.525 00 6.97 0.425.585 8 x 5 7.70 6.000.00 40 7.90 6.05.5 46 8.06 6.060.60 4 x 45 4.78 5.500.680 59 4.98 5.565.745 76 5.22 5.650.80 9 5.48 5.70.890 2 5.72 5.800.980 2 6.04 5.890.070 257 6.8 5.995.75 28 6.74 6.0.290 7.2 6.20.40 42 7.54 6.60.540 70 7.92 6.475.655 8 x 50 7.99 7.495.55 55 8. 7.50.90 60 8.24 7.555.45 65 8.5 7.590.450 7 8.47 7.65.495 8 x 76 8.2.05.425 86 8.9.090.480 97 8.59.45.55 06 8.7.200.590 9 8.97.265.655 Page 5 Bar Size & Structural Shapes
Size Wide Flange Beams (Continued) Lbs/Ft D W T 0 9.25.60.670 4 9.49.220.70 58 9.72.00.80 75 20.04.75.890 92 20.5.455.960 2 20.67.555.060 24 2.06.650.60 258 2.46.770.280 28 2.85.890.400 22.2 2.005.520 2 x 44 20.66 6.500.50 50 20.8 6.50.80 57 2.06 6.555.405 2 x 48 20.62 8.40.50 55 20.80 8.220.75 62 20.99 8.240.400 68 2. 8.270.40 7 2.24 8.295.455 8 2.4 8.55.55 9 2.62 8.420.580 Size Lbs/Ft D W T 24 x 04 24.06 2.750.500 7 24.26 2.800.550 24.48 2.855.605 46 24.74 2.900.650 62 25.00 2.955.705 76 25.24 2.890.750 92 25.47 2.950.80 207 25.7.00.870 229 26.02.0.960 250 26.4.85.040 279 26.7.05.60 06 27..405.260 5 27.52.520.80 70 27.99.660.520 27 x 84 26.7 9.960.460 94 26.92 9.990.490 02 27.09 0.05.55 4 27.29 0.070.570 29 27.6 0.00.60 T W D 2 x 0 2.6 2.290.500 2.5 2.40.550 22 2.68 2.90.600 2 2.8 2.440.650 47 22.06 2.50.720 66 22.48 2.420.750 82 22.72 2.500.80 20 2.0 2.575.90 24 x 55 2.57 7.005.95 62 2.74 7.040.40 24 x 68 2.7 8.965.45 76 2.92 8.990.440 84 24.0 9.020.470 94 24. 9.065.55 0 24.5 9.000.550 27 x 46 27.8.965.605 6 27.59 4.020.660 78 27.8 4.085.725 94 28. 4.05.750 27 28.4 4.5.80 25 28.66 4.90.90 258 28.98 4.270.980 28 29.29 4.50.060 07 29.6 4.445.60 6 0.00 4.550.260 68 0.9 4.665.80 0 x 90 29.5 0.400.470 99 29.65 0.450.520 08 29.8 0.475.545 6 0.0 0.495.565 24 0.7 0.55.585 Bar Size & Structural Shapes Page 6
Size T Wide Flange Beams (Continued) Lbs/Ft D W T 2 0. 0.545.65 48 0.67 0.480.650 0 x 7 0.44 4.985.655 9 0.68 5.040.70 2 0.94 5.05.755 25.0 5.055.80 26.6 5.55.90 292 2.0 5.255.020 26 2.40 5.70.40 57 2.80 5.470.240 9.9 5.590.60 x 8 2.86.480.550 0.09.50.580 4.0.55.605 52.49.565.65 69.82.500.670 x 20.68 5.745.75 22.9 5.805.775 24 4.8 5.860.80 26 4.5 5.805.870 29 4.84 5.905.960 8 5.6 5.985.040 54 5.55 6.00.60 87 5.95 6.200.260 6 x 5 5.55.950.600 50 5.85.975.625 60 6.0 2.000.650 70 6.7 2.00.680 82 6. 2.075.725 94 6.49 2.5.765 20 6.69 2.80.80 22 7.2 2.20.870 256 7.4 2.25.960 6 x 2 6.49 6.470.760 247 6.67 6.50.800 Size Lbs/Ft D W T 262 6.85 6.550.840 282 7. 6.595.885 02 7. 6.655.945 0 7.67 6.60.020 6 7.99 6.70.20 95 8.7 6.80.220 44 8.85 6.965.60 487 9. 7.05.500 529 9.79 7.220.60 652 4.05 7.575.970 40 x 49 8.20.80.60 67 8.59.80.650 8 8.98.80.650 2 9.7.80.750 25 9.69.890.80 264 40.00.90.960 278 40.6.970.025 294 40.9 2.00.060 27 40.79 2.0.80 40.79 2.65.220 92 4.57 2.60.45 40 x 99 8.67 5.750.650 25 8.98 5.750.650 249 9.8 5.750.750 277 9.69 5.80.80 297 9.84 5.825.90 24 40.6 5.90.000 62 40.55 6.020.20 72 40.6 6.065.60 97 40.95 6.20.220 4 4.26 6.220.40 50 42.05 6.45.55 59 42.99 6.690.790 44 x 20 42.9 5.750.70 262 4. 5.750.785 290 4.62 5.825.865 5 44.02 5.945.025 W D BAR SIZE & STRUCTURAL SHAPES Page 7 Bar Size & Structural Shapes
Standard (I) Beams Size Weight D Lbs. / Foot W T Per 40' Bar 5.70 2.0.70 228 7.50 2.509.49 00 4 7.70 2.66.9 08 9.50 2.796.26 80 5 0.00.004.24 400 6 2.50.2.22 500 7.25.565.465 690 8 8.40 4.00.27 76 2.00 4.7.44 920 0 25.40 4.66. 06 5.00 4.944.594 400 2.80 5.000.50 272 5.00 5.078.428 400 40.80 5.252.462 62 50.00 5.477.687 2000 5 42.90 5.50.4 76 50.00 5.640.550 2000 8 54.70 6.00.46 288 70.00 6.25.7 2800 20 66.00 6.255.505 2640 75.00 6.85.65 000 86.00 7.060.660 440 96.00 7.200.800 840 24 80.00 7.000.500 200 90.00 7.25.625 600 00.00 7.245.745 4000 06.00 7.870.620 4240 2.00 8.050.800 4840 T W D Bar Size & Structural Shapes Page 8
Miscellaneous Beams Size Weight D Lbs. / Foot W T Per 40' Bar 2.9 2.250.090 6 4.2 2.250.092 28 4.45 2.250.092 8 4 4.08 2.250.5 6 4 6.0.800.0 240 5 8.9 5.00.6 756 6.7 2.000.098 48 6 4.4.844.4 76 8 6.2 2.28.29 248 8 6.5 2.28.5 260 0 7.5 2.688.0 00 0 8.0 2.690.4 20 0 9.0 2.690.57 60 2 0.0.250.49 400 2 0.8.065.60 42 2.8.065.77 472 2.5.6.500.55 464 2.5 2.4.750.55 496 T W D BAR SIZE & STRUCTURAL SHAPES H Pilings Size Weight D Lbs. / Foot W T Per 40' Bar 8 6.0 8.55.445 440 0 42.0 0.075.45 680 0 57.0 0.225.565 2280 2 5.0 2.045.45 220 2 6.0 2.25.55 2520 2 74.0 2.25.605 2960 2 84.0 2.295.685 60 4 7.0 4.585.505 2920 4 89.0 4.695.65 560 4 02.0 4.785.705 4080 4 7.0 4.885.805 4680 T D W Page 9 Bar Size & Structural Shapes
Tubing Products The steel for square, rectangular and round structural tubing is produced to a flat strip that is cold formed into the final shape and electric resistance welded. Structural tubing is manufactured to the chemical and mechanical requirements of ASTM A-500 Grade A, ASTM A-500 Grade B or A-500 Grade C. Some ornamental sizes of square, rectangular and round tubing are made to the chemical requirements of ASTM A-5. Analysis (Ladle) Carbon Phosphorus Sulphur Manganese A-500 A/B.26 Max..05 Max..05 Max..5 Max. A-500 C.2 Max..05 Max..05 Max..5 Max. A-5.5 -.25.05 Max..05 Max..0 -.60 Applications Hollow Structural Tubing offers maximum strength and compactness with low cost design features for general building construction. These carbon steel square and rectangular sections can be used as columns, posts or spandrel beams, and in complete load bearing panels, window walls, and entry structures. Mechanical Properties Tensile Strength (P.S.I.) Yield Point (P.S.I.) Elongation Percent in 2" Grade A 45,000 Min.,000 Min. 25 Min. Grade B 58,000 Min. 42,000 Min. 2 Min. Grade C 62,000 Min. 46,000 Min. 2 Min. A-5 N.A. N.A. N.A. Workability and Weldability Hollow Structural Tubing can be subjected to the usual fabricating operations. The ductility of tubing products is good. It bends well, flattens, cuts, punches, flares and flanges easily and can be welded by the commonly employed techniques and practices. Availability of Lengths Ornamental Tubing is generally available in 20' and 24' lengths. Structural Tubing is generally available in 20', 24', 0', 2', 4', 40', 48', 56 and 60 lengths. Call for availability of particular sizes and lengths. Tubing Products Page 40
Ornamental Tubing Outside Wall Wt. / Dims. Thickness Foot / 2 x / 2 x.048.0.060.62 5 x 5 x.048.67.060.442 x x.048.457.060.552.075.690.08.75.090.800.20.029 x x.048.629.060.76.075.945.08.06.090.5.20.47 x x.048.807.060.98.075.200.08.8.090.44.20.846 / 2 x / 2 x.048.956.060.6.075.455.08.602.090.76.20 2.254 x x.060.70.08.884.090 2.0.20 2.66 2 x 2 x.060.564.075.966.08 2.4.090 2.6.20.050 x / 2 x.060.552.075.679 / 2 x / 2 x.060.76 Outside Wall Wt. / Dims. Thickness Foot / 2 x x.060.879.075.072.08.76.20.640 / 2 x x.048.800.060.98.075.200.08.8.090.44.20.846 2 x x.060.6.075.455.08.602.090.76.20 2.254 2 x / 2 x.060.70.075.709.090 2.0.20 2.66 2 / 2 x x.20 2.66 2 / 2 x / 2 x.060.564.075.945.090 2.6.20 2.940 x x.060.564.075.945.08 2.66.090 2.6.20 2.940 x / 2 x.060.779.08 2.448.20.479 x 2 x.08 2.756.20.890 4 x / 2 x.20 4.292 4 x 2 x.08.296.090.58.20 4.700 TUBING Page 4 Tubing Products
Square Structural Tubing Outside Wall Wt. / Dims. Thickness Foot x x.88 2.40 / 2 x / 2 x.88.2.250.70 2 x 2 x.88 4.2.250 5.4. 6.2 2 / 2 x 2 / 2 x.090 2.979.20.89.88 5.59.250 7.. 8.45 x x.20 4.70.88 6.87.250 8.8. 0.58.75.75 / 2 x / 2 x.20 5.52.88 8.5.250 0.5. 2.70.75 4.7 4 x 4 x.20 6.4.88 9.42.250 2.2. 4.8.75 7.27.500 2.6 4 / 2 x 4 / 2 x.20 7..88 0.70.250.9. 6.98.75 9.82 5 x 5 x.20 7.84.88.97.250 5.62. 9.08.75 22.7.500 28.4 6 x 6 x.88 4.5.250 9.02 Outside Wall Wt. / Dims. Thickness Foot 6 x 6 x. 2.4.75 27.48.500 5.24.625 42.0 7 x 7 x.88 7.08.250 22.42. 27.59.75 2.58.500 42.05.625 50.76 8 x 8 x.88 9.6.250 25.82..84.75 7.69.500 48.85.625 59.2 9 x 9 x.250 29.2. 6.0.75 42.79.500 55.66.625 67.82 0 x 0 x.88 24.75.250 2.6. 40.5.75 47.90.500 62.46.625 76. 2 x 2 x.250 9.4. 48.86.75 58.0.500 76.07.625 9.4 4 x 4 x. 57.6.75 68..500 89.68.625 0.2 6 x 6 x. 65.87.75 78.52.500 0.0.625 27.4 Tubing Products Page 42
Rectangular Structural Tubing Outside Wall Wt. / Dims. Thickness Foot 2 / 2 x / 2 x.88 4.2.250 5.4 x / x.88 4.96 x 2 x.88 5.59.250 7.. 8.45 / 2 x / 2 x.88 5.59 / 2 x 2 / 2 x.88 7.05.250 8.8 4 x / 2 x.88 6.2 4 x 2 x.88 6.87.250 8.8. 0.58 4 x 2 / 2 x.20 5. 4 x x.20 5.52.88 8.5.250 0.5. 2.70.75 4.7 5 x 2 x.20 5.52.88 8.5.250 0.5. 2.70 5 x x.20 6.4.88 9.42.250 2.2. 4.8.75 7.27.500 2.6 5 x 4 x.20 7.5.88 0.70.250.9. 6.96.75 9.82 6 x 2 x.20 6.4.88 9.42.250 2.2. 4.8.75 7.27 6 x x.20 7.6 Outside Wall Wt. / Dims. Thickness Foot 6 x x.88 0.70.250.9. 6.96.75 9.82.500 25.00 6 x 4 x.20 7.97.88.97.250 5.62. 9.08.75 22.7.500 28.4 7 x x.88.97.250 5.62. 9.08.75 22.7 7 x 4 x.88.25.250 7.2. 2.2.75 24.9.500.8 7 x 5 x.88 4.5.250 9.02. 2.4.75 27.48.500 5.24 8 x 2 x.88.97.250 5.62. 9.08.75 22.7 8 x x.88.25.250 7.2. 2.2.75 24.9.500.84 8 x 4 x.88 4.5.250 9.02. 2.4.75 27.48.500 5.24 8 x 6 x.88 7.08 TUBING Page 4 Tubing Products
Rectangular Structural Tubing (Continued) Outside Wall Wt. / Dims. Thickness Foot 8 x 6 x.250 22.42. 27.59.75 2.58.500 42.05.625 50.8 0 x 2 x.88 4.5.250 9.02. 2.4 0 x x.88 5.80.250 20.72 0 x 4 x.88 7.08.250 22.42. 27.59.75 2.58.500 42.05.625 50.77 0 x 5 x.88 8.5.250 24.2. 29.72.75 5.4 0 x 6 x.88 9.62.250 25.82..84.75 7.69.500 48.85.625 59.2 0 x 8 x.88 22.8.250 29.2. 6.0.75 42.79.500 55.66 2 x 2 x.88 7.08.250 22.42 2 x x.88 8.5.250 24.2. 29.72 2 x 4 x.88 9.6.250 25.82..84.75 7.69 Outside Wall Wt. / Dims. Thickness Foot 2 x 4 x.500 48.85.625 59.2 2 x 6 x.88 22.8.250 29.2. 6.0.75 42.79.500 55.66 2 x 8 x.250 2.6. 40.5.75 47.90.500 6.97.625 76. 2 x 0 x.250 6.0. 44.60.75 5.00.500 69.27 4 x 4 x.250 29.2. 6.0.75 42.79.500 55.66 4 x 6 x.250 2.6. 40.5.75 47.90.500 62.46 4 x 0 x. 48.86.75 58.0.500 76.07.625 9.25 6 x 4 x. 40.5.75 47.90.500 62.46 6 x 8 x.250 40.84. 48.86.75 58.0.500 76.07 6 x 2 x. 57.6.75 68..500 89.68 8 x 6 x.250 9.4. 48.86 Tubing Products Page 44
Rectangular Structural Tubing (Continued) Outside Wall Wt. / Dims. Thickness Foot 8 x 6 x.75 58.0.500 76.07 20 x 4 x. 48.86.75 58.0.500 76.07 Outside Wall Wt. / Dims. Thickness Foot 20 x 8 x. 57.6.75 68..500 89.68 20 x 2 x. 65.87.75 78.52.500 0.0 Round H.R.E.W. Tubing (A5 T) Outside Wt. / Wt. / Dims. Foot 20' / 2 x.048.26 4.72.060.282 5.64 5 x.048.0 6.02.060.62 7.24.08.48 9.62 x.049.67 7.4.060.442 8.84.08.59.82.090.64 2.68 7 x.048.42 8.64.060.552.04.08.702 4.04 x.049.498 9.96.060.602 2.04.075.74 4.82.08.8 6.26.090.875 7.50.20.28 22.56 x.048.629 2.58.060.76 5.26.08.04 20.68 Outside Wt. / Wt. / Dims. Foot 20' x.090.5 22.0.20.448 28.96 / 2 x.060.92 8.46.08.256 25.2.090.55 27.0.20.769 5.8 x.060.08 2.66.08.478 29.56.090.596.92.20 2.00 42.00 2 x.060.24 24.86.08.699.98.090.86 6.72.20 2.409 48.8 2 / 2 x.048.28 25.66.060.564.28.08 2.4 42.86.20.050 6.00 x.060.884 7.68.090 2.797 55.94.20.69 7.82 TUBING Page 45 Tubing Products
Pipe Sized Tubes Grade A Size O.D. I.D. Wall Pipe Num. Wt./Ft. (In.) (In.) (In.) Thick. Sched. Threads P.E. T & C / 2.840.622.09 40 4.85.85.050.824. 40 4...5.049. 40 / 2.68.68.660.80.40 40 / 2 2.27 2.28 Grade B Size O.D. I.D. Wall Pipe Num. Wt./Ft. (In.) (In.) (In.) Thick. Sched. Threads P.E. T & C / 2.840.622.09 40 4.85.85.050.824. 40 4...5.049. 40 / 2.68.68.660.80.40 40 / 2 2.27 2.28 / 2.900.60.45 40 / 2 2.72 2.7 2 2.75 2.067.54 40 / 2.65.68 2 / 2 2.875 2.469.20 40 8 5.79 5.82.500.068.26 40 8 7.58 7.62 / 2 4.000.548.226 40 8 9. 9.20 4 4.500 4.026.27 40 8 0.79 0.89 5 5.56 5.047.258 40 8 4.62 4.8 6 6.625 6.065.280 40 8 8.97 9.8 8 8.625 8.07.277 0 8 24.70 25.55 8 8.625 7.98.22 40 8 28.55 29.5 0 0.750 0.6.07 0 8 4.24 5.75 2 2.750 2.090.0 0 8 4.77 45.45 Note: Many Structural Sizes are available in 2, 24, 0, 4, & 40 Lengths. All weights and dimensions are nominal. Permissible variation in weight is 5 % above or below. Pipe Sized Tube Grade A & B Tubing rolled to nominal pipe sizes is manufactured for structural applications and is not to be confused with pipe which is manufactured and tested to ASTM pipe specifications. Pipe size tube is also uncoated, which eliminates additional cleaning and preparation prior to final fabrication and painting in structural applications. ASTM pipe specifications include testing procedures that provide for the transmission of liquid or steam under pressure. Tubing Products Page 46
Pipe Products Standard, Continuous Weld, Electric Weld or Seamless Pipe is generally available with Plain Ends which are square cut, Threaded and Coupled Ends and with Beveled Ends. Scope The term pipe covers black and hot dipped galvanized, welded and seamless in nominal pipe sizes through 26 inches with average nominal wall thickness as given in the following pages. Pipe ordered to this specification is intended for mechanical and pressure applications and is also acceptable for ordinary uses in steam, water, gas and air lines. It is suitable for welding and suitable for some forming operations. Manufacture The weld seam of electric-resistance welded pipe in Grade B shall be heat treated after welding to a minimum of 000 O (540 O C) so that no untempered martensite remains, or otherwise processed in such a manner that no untempered martensite remains. All pipe sold under this specification must meet ASTM testing requirements to assure proper application. PIPE Seamless Or Electric Weld Strength Requirements Tensile Strength (P.S.I.) Yield Strength (P.S.I.) A5 Grade A 48,000 Min. 0,000 Min. A5 Grade B 60,000 Min. 5,000 Min. Page 47 Pipe Products
Pipe Dimensions & Weights Size O.D. I.D. Wall Pipe Num. Wt./Ft. (In.) (In.) (In.) Thick. Sched. Threads P.E. T & C.405.269.068 40 27.24.24.540.64.088 40 8.42.42.675.49.09 40 8.57.57 / 2.840.622.09 40 4.85.85.050.824. 40 4...5.049. 40 / 2.68.68.660.80.40 40 / 2 2.27 2.28 / 2.900.60.45 40 / 2 2.72 2.7 2 2.75 2.067.54 40 / 2.65.68 2 / 2 2.875 2.469.20 40 8 5.79 5.82.500.068.26 40 8 7.58 7.62 / 2 4.000.548.226 40 8 9. 9.20 4 4.500 4.026.27 40 8 0.79 0.89 5 5.56 5.047.258 40 8 4.62 4.8 6 6.625 6.065.280 40 8 8.97 9.8 8 8.625 8.07.277 0 8 24.70 25.55 8 8.625 7.98.22 40 8 28.55 29.5 0 0.750 0.6.07 0 8 4.24 5.75 0 0.750 0.020.65 40 8 40.48 4.85 2 2.750 2.090.0 0 8 4.77 45.45 2 2.750 2.000.76 Std. 8 49.56 5.5 Note: Many Structural Sizes are available in 2', 24', 0', 4', & 40' Lengths. All weights and dimensions are nominal. Permissible variation in weight is 5 % above or below. Pipe Products Page 48
Extra Heavy Pipe Size O.D. I.D. Wall Wt./Ft. (In.) (In.) (In.) Thick. P. E..405.25.095..540.02.9.54.675.42.26.74 / 2.840.546.47.09.050.742.54.47.5.957.79 2.7.660.278.9.00 / 2.900.500.200.6 2 2.75.99.28 5.04 2 / 2 2.875 2.2.276 7.66.500 2.900.00 0.25 / 2 4.000.64.8 2.5 4 4.500.826.7 4.98 5 5.56 4.8.75 20.78 6 6.625 5.76.42 28.57 8 8.625 7.625.500 4.9 0 0.750 9.750.500 54.74 2 2.750.750.500 65.42 PIPE Double Extra Heavy Pipe / 2.840.252.294 -----.050.44.08 2.44.5.599.58.66.660.896.82 5.2 / 2.900.00.400 6.4 2 2.75.50.46 9.0 2 / 2 2.875.77.552.70.500 2.00.600 8.58 4 4.500.52.674 27.54 5 5.56 4.06.750 8.55 6 6.625 4.897.864 5.6 8 8.625 6.875.875 72.42 Above Grades: Continuous Weld, Electric Weld or Seamless - Specification A5A or A5B Page 49 Pipe Products
Light Wall Pipe ~ Bare Uncoated AWWA C- 200 Straight Seam OD S.W. Wall Wt. / Ga. Foot Spiral Seam OD S.W. Wall Wt. / Ga. Foot 4 4.075.2 2.05 5.0 0.5 6.4 4 / 2 4.075.62 2.05 6.75 0.5 8.64 6 4.075 4.85 2.05 6.75 0.5 8.64 6 5 2.05 7.47 8 4.075 6.48 2.05 9.04 0.5.58 8 5 2.05 9.76 0 2.05. 0.5 4.5 0 2.05 2.9 2 2.05.62 0.5 7.47 2 2.05 4.48 4 2.05 5.92 0.5 20.42 6 2.05 8.2 0.5 2.6 7.80.67 8 2.05 20.50 0.5 26. 7.80 5.67 8 4.075 6.48 2.05 9.04 0.5.58 8 5 2.05 9.7 0 2.05. 0.5 4.5 0 2.05 2.9 2 2.05.62 0.5 7.47 2 2.05 4.48 4 2.05 5.92 0.5 20.42 6 2.05 8.2 0.5 2.6 7.80.67 8 2.05 20.50 0.5 26. 7.80 5.67 20 0.5 29.25 7.80 9.68 22 0.5 2.20 7.80 4.69 24 0.5 5. Pipe Products Page 50
Plate Products Hot Rolled ASTM-A6 Hot rolled plates made to ASTM-A6 are intended for use in structural applications. Plates /2 and under are normally sheared: while heavier plates are flame cut. Flame cutting is necessary when plate thickness exceeds mill shearing limits. Analysis Thickness Carbon Manganese Phosphorus Sulphur Silicon To ".25 Max.80 /.20.04 Max.05 Max.40 Max - / 2 ".25 Max.80 /.20.04 Max.05 Max.40 Max / 2-2 / 2 ".26 Max.80 /.20.04 Max.05 Max.5 /.40 2 / 2-4".27 Max.85 /.20.04 Max.05 Max.5 /.40 4 & Up.29 Max.85 /.20.04 Max.05 Max.5 /.40 Applications Carbon steel plates have so many and such varied uses that a comprehensive list of plate applications would be impossible in these pages, however a few uses are: tanks, tubes, truck frames, railroad cars, and many structural uses, such as: base plates, girders, etc. Tensile Strength (P.S.I.) Mechanical Properties Yield Point (P.S.I.) Elongation In 8 Inches 58,000-80,000 6,000 Minimum* 20% * Yield Point 2,000 P.S.I. for plates over 8 inches thick. Machinability This grade is satisfactory for ordinary machining or drilling but it is not considered a free machining grade. PLATE Weldability These grades present no problems when using all welding processes. The quality is generally high for both welds and joints. Welding rod specifications are dependent on conditions such as the thickness of the sections to be welded, service requirements and design. Page 5 Plate Products
High Tensile Plates ASTM A572 Grade 50 High Tensile Plates are low alloy steel, which produce high strength and are intended primarily for weight reduction, or longer life, by means of greater strength. Analysis (Typical) Carbon Mn P Sulphur Silicon Cb Gr. 50.2 Max.5 Max.04 Max.05 Max.40 Max.0 Min Mechanical Properties (Typical) Tensile Strength Yield Point Elongation (P.S.I.) (P.S.I.) In 2" Gr. 50 65,000 Min. 50,000 Min. 2% Pressure Vessel Quality Plate A56 Grade 70 Applications A56/70 is a carbon steel plate for boilers for stationary service and other pressure vessels. The maximum thickness under this specification is 6. Analysis (Typical) Carbon Mn Phosphorus Sulphur Silicon A56 Gr. 70.28 Max.2 Max.05 Max.04 Max..5-.40 Mechanical Properties Tensile Strength Yield Point Elongation (P.S.I.) (P.S.I.) In 8" A56 Gr. 70 70,000-90,000 8,000 Min. 7% Weldability These grades present no problems when using all welding processes. Welding rod specifications depend on conditions such as thickness of section, service requirements and design. Plate Products Page 52
Corrosion Resistant Plate A588 This specification covers high strength low alloy steel which is made to reduce weight without sacrificing strength and is primarily used in structural applications. Additionally, this grade is more resistant to atmospheric corrosion in most environments than carbon steel and when properly exposed to the atmosphere this steel is suitable for many applications in the bare or unpainted/uncoated condition. Applications A588 steel is intended to be used in structural applications demanding higher strength in a low alloy product for enhance weld ability like bridges. However it is also made to a fine grain standard making it ideal for manufactured goods like tubing. This material performs well in structural applications where corrosion resistance is desired with or without painting or coating the finished product. A prime example again is bridges. In uncoated applications the material will allow surface rust to a point where the corrosion is halted or retarded depending on the corrosive nature of the surrounding atmosphere. Analysis (Typical) A588 Gr. A A588 Gr. B A588 Gr. A&B C Mn P Sulphur Silicon Ni Cr Cu.9.80-.25.20 Max.75-.5.04 Max.04 Max.05 Max.0-.065.40 Max.05 Max.5-.50.50 Max Mechanical Properties (Typical).04-.65.04-.70.25-.40.20-.040 Tensile Strength Yield Point Elongation (P.S.I.) (P.S.I.) In 2" 70,000 Min. 50,000 8% Weldability Welding this grade of steel presents no problems when using the welding specification outlines in the A6 guidelines of the ASTM manuals. Welding wire or rod specifications depend on thickness of section, service requirements and design. Some heating before and after welding may be necessary. PLATE Page 5 Plate Products
High Brinell or Wear Plates are made from heat treated, high strength, abrasion resisting steels. Analysis Because these plates are made to a specific hardness range rather than to a specific ASTM grade, there is a wide range of chemistries found in these steels depending on the mill of origin. Applications This steel is used in applications requiring high strength and high wear resistance. Good candidates for these steels are mining, earth moving equipment, loader buckets, cutting edges, chutes, slurry pipe, ore bins, and similar uses. Grade Tensile Strength (P.S.I.) High Brinell Plate Typical Mechanical Properties Yield Point (P.S.I.) Elongation Percent In 2" Brinell Hardness AR60 60,000 0,000 5 60 AR400 80,000 45,000 4 400 AR500 20,000 90,000 4 500 Fabrication Due to the proprietary nature of High Brinell plate, procedures for welding, drilling and forming are specific to each mill s product and can be provided upon request. Constructional Alloy A54 Heat treated constructional alloy steels are low-carbon alloy steel with a level of strength substantially higher than that of the highstrength low alloy grades. This higher strength is obtained by heat treating, water quenching and tempering. The alloying elements and amount of the alloy content vary among the grades depending upon the section thickness and desired properties. Their general weldability is improved by the lower carbon content. The range of hardness for ASTM A-54 is Brinell 25-29. This range is sometimes referred to as Regular Quality. If you have specific hardness requirements, please contact our sales office. Plate Products Page 54
Typical Analysis of A54 Carbon Manganese Phosphorus Sulphur Silicon.2 -.2.70 -.00.05 Max..05 Max..20 -.5 Chromium Vanadium Titanium Boron.40 -.0065.5 -.25.0 -.08.0 -.0.0005 -.005 Mechanical Properties For Regular Quality Tensile Strength (P.S.I.) 0 to 0,000 Yield Point (P.S.I.) 00,000 Min. Molybdenum Elongation In 2" Reduction of Area (Min. %) Inch And Under Over Inch 8% Min. 40% 50% Applications Regular Quality is used in general structural applications where its greater strength permits reduction in weight by using smaller crosssectional areas. It is for welded construction where procedures are suitable to maintain the properties of the plate. 2 and 60 Minimum Brinell Quality are for applications where higher hardness and strength in conjunction with increased resistance to impact abrasion are important. PLATE Forming Regular Quality can be cold-formed readily, provided sufficient power is available and allowance is made for greater spring back than with mild steel. Thickness Of Material Up to " inclusive Over inch to 2" inclusive Minimum Radius Two Times Thickness Three Times Thickness Warm forming may be done at temperatures below 00 o F. without destroying the mechanical properties or toughness. Hot forming may be done at 600-800 o F, but the formed part must be heattreated to restore its original properties. To insure proper safety and the structural integrity of the finished product we will assist you with heat number and source-mill information so that you can obtain accurate information from the producing mill prior to any attempt to form this material. Page 55 Plate Products
Machinability The cutting speed of Regular Quality is 65 surface feet per minute or approximately 40% of 22. Weldability Similar techniques to those used in structural carbon steels apply but precautions must be used. Hydrogen must be kept out of the welding operation. Large sections or those under high restraint should be preheated to temperatures not exceeding 400 F. Heat Treating Stress relieving may be performed by heating at temperatures up to 00 o F. If Regular Quality material is heated over 00 o F, it must be heat treated again to restore the original strength. Austinize Quench Temper 650 o F to 700 o F Agitated Water 50 o F to 250 o F Weights For Plate Products Weight Weight Weight Per Plate Per Plate Per Plate Inch 7.66 Lbs. / Sq. Ft. 48 x 96 245. 20 06.4 44 67.7 240 62.8 288 75.4 60 x 96 06.4 20 8.0 44 459.6 240 766.0 288 99.2 72 x 20 459.6 44 55.5 240 99.2 288 0.0 60 78.8 84 x 240 072.4 60 608.6 Plate Products Inch (Cont.) 96 x 20 62.8 44 75.4 240 225.6 288 470.7 60 88.4 20 x 240 52.0 60 2298.0 Inch 0.2 Lbs. / Sq. Ft. 48 x 96 26.7 20 408.4 44 490. 240 86.8 288 980.2 60 x 96 408.4 20 50.5 44 62.6 240 02l.0 Page 56 Inch (Cont.) 288 225.2 72 x 96 490. 20 62.6 72 x 44 75. 240 225.2 288 470.2 60 87.6 84 x 240 429.4 60 244. 96 x 96 65.4 20 86.8 44 980.2 240 6.6 288 960. 60 2450.4 20 x 240 2042.0 60 06.0
Weights For Plate Products 5 Inch 2.76 Lbs. / Sq. Ft. 48 x 96 408. 20 50.4 44 62.5 240 020.8 60 x 96 50.4 20 68.0 44 756.6 240 276.0 288 5.2 72 x 20 756.6 44 98.7 240 5.2 288 87.4 60 2296.8 84 x 240 786.4 60 2679.6 96 x 20 020.8 44 225.0 240 204.6 288 2449.9 60 062.4 20 x 240 2552.0 60 828.0 Inch 5. Lbs. / Sq. Ft. 48 x 96 489.9 20 62.4 44 74.9 240 224.8 288 469.8 60 x 96 62.4 20 765.5 44 98.6 Weight Weight Weight Per Plate Per Plate Per Plate Inch (Cont.) 240 5.0 288 87.2 72 x 20 98.6 44 02.5 240 87.2 288 2204.6 60 2755.8 84 x 240 24.4 60 25. 96 x 20 224.8 44 469.8 240 2449.6 288 299.5 60 674.4 20 x 240 062.0 60 459.0 7 Inch 7.87 Lbs. / Sq. Ft. 96 x 240 2859.2 / 2 Inch 20.42 Lbs. / Sq. Ft. 48 x 96 65.4 20 86.8 44 980.2 240 6.6 288 960. 60 x 96 86.8 20 02.0 44 225.2 240 2042.0 60 x 288 2450.4 72 x 20 225.2 44 470.2 240 2450.4 288 2940.5 / 2 Inch (Cont.) 60 675.6 84 x 240 2858.8 288 40.6 60 4288.2 96 x 20 6.6 44 960. 240 267.2 288 920.6 60 4900.8 20 x 240 4084.0 60 626.0 5 Inch 25.52 Lbs. / Sq. Ft. 48 x 96 86.6 20 020.8 44 225.0 240 204.6 288 2449.9 60 x 96 020.8 44 5.2 240 2552.0 288 062.4 72 x 20 5.2 44 87.4 240 062.4 288 674.9 60 459.6 84 x 240 572.8 60 559.2 96 x 20 204.6 44 2449.9 240 408.2 288 4899.8 60 624.8 PLATE Page 57 Plate Products
Weights For Plate Products (Continued) Weight Weight Weight Per Plate Per Plate Per Plate 5 Inch (Cont.) 20 x 240 504.0 60 7656.0 Inch 0.6 Lbs. / Sq. Ft. 48 x 96 980.2 20 225.2 44 470.2 240 2450.4 60 x 96 225.2 20 5.5 44 87.8 240 06.0 288 675.6 72 x 20 87.8 44 2205.4 240 675.6 288 440.7 60 75.2 84 x 240 4288.2 60 642.2 96 x 20 2450.4 44 2940.5 240 4900.8 288 588.0 60 75.2 20 x 240 626.0 60 989.0 7 Inch 5.7 Lbs. / Sq. Ft. 48 x 96 4.4 20 429.2 44 75.0 240 2858.4 7 Inch (Cont.) 60 x 96 429.2 20 786.5 44 24.8 240 57.0 288 4287.6 60 595.5 72 x 20 24.8 44 2572.6 240 4287.6 288 545. 60 64.4 84 x 240 5002.2 60 750. 96 x 20 2858.4 44 40. 240 576.8 288 6860.2 60 8575.2 20 x 240 746.0 60 079.0 Inch 40.84 Lbs. / Sq. Ft. 48 x 96 06.9 20 6.6 44 960. 240 267.2 288 920.6 60 x 96 6.6 20 2042.0 44 2940.5 240 4084.0 288 4900.8 72 x l20 2450.4 Inch (Cont.) 44 2940.5 240 4900.8 288 588.0 60 75.2 84 x 240 577.6 60 8576.4 96 x 20 267.2 44 920.6 240 654.4 288 784. 60 980.6 20 x 240 868.0 20 x 60 2252.0 Inch 45.95 Lbs. / Sq. Ft. 96 x 240 752.0 Inch 5.05 Lbs. / Sq. Ft. 48 x 96 6.6 20 2042.0 44 2450.4 92 267.2 240 4084.0 60 x 96 2042.0 20 2552.5 44 06.0 92 4084.0 240 505.0 72 x 20 06.0 44 675.6 92 4900.8 240 626.0 60 989.0 Plate Products Page 58
Weights For Plate Products (Continued) Inch (Cont.) 84 x 240 747.0 60 0720.5 96 x 20 4084.0 44 4900.8 92 654.4 240 868.0 60 2252.0 Inch 56.5 Lbs. / Sq. Ft. 96 x 240 8984.0 / 2 Inch 6.26 Lbs. / Sq. Ft. 48 x 96 960. 20 2450.4 44 2940.5 92 920.6 240 4900.8 60 x 96 2450.4 60 x 20 06.0 44 675.6 92 4900.8 240 626.0 72 x 20 675.6 44 440.7 92 588.0 240 75.2 60 026.8 84 x 240 8576.4 60 2864.6 96 x 20 4900.8 44 588.0 92 784. 240 980.6 Weight Weight Weight Per Plate Per Plate Per Plate 5 Inch 66.6 Lbs. / Sq. Ft. 96 x 240 067.6 Inch 7.47 Lbs. / Sq. Ft. 48 x 96 2287.0 20 2858.8 44 40.6 92 4574. 240 577.6 60 x 96 2858.8 20 57.5 44 4288.2 92 577.6 240 747.0 72 x 20 4288.2 44 545.8 92 686. 240 8576.4 60 2864.6 84 x 240 0005.8 60 5008.7 96 x 20 577.6 44 686. 96 x 92 948.2 240 45.2 7 Inch 76.57 Lbs. / Sq. Ft. 96 x 240 225.2 2 Inch 8.68 Lbs. / Sq. Ft. 60 x 240 868.0 72 x 240 980.6 2 Inch (Cont.) 84 x 240 45.2 96 x 240 068.8 2 Inch 9.89 Lbs. / Sq. Ft. 60 x 240 989.0 72 x 240 026.8 84 x 240 2864.6 96 x 240 4702.4 2 / 2 Inch 02. Lbs. / Sq. Ft. 60 x 240 020.0 72 x 240 2252.0 96 x 240 66.0 2 Inch 2. Lbs. / Sq. Ft. Inch 22.5 Lbs. / Sq. Ft. / 2 Inch 42.9 Lbs. / Sq. Ft. 4 Inch 6.6 Lbs./ Sq. Ft. 4 / 2 Inch 8.8 Lbs. / Sq. Ft. 5 Inch 204.2 Lbs. / Sq. Ft. 6 Inch 245.0 Lbs. / Sq. Ft. 8 Inch 26.7 Lbs. / Sq. Ft. PLATE Page 59 Plate Products
Floor Plate Floor Plate is made of rolled carbon steel that has great structural strength and long wearing qualities. The practical safety tread pattern provides 4-way traction, easy cleaning and drainage. Applications Diamond Floor Plate is extensively used in safety floors, step treads, walkways, truck beds, truck bumpers, conveyors, cover plates, running boards, cab floors, and truck tail gates. Analysis Carbon Manganese Phosphorus Sulphur.0 -.25.0 -.70.05 Approximately.05 Approximately Typical Mechanical Properties Ordinarily floor plates are not stress-carrying pieces, but typical physical properties are: Tensile Strength (P.S.I.) Yield Point (P.S.I.) Elongation In 8 Inches 60,000,000 22% Weldability This material presents no welding problems when using all welding processes. The quality of the welds is generally extremely high for both welds and joints. Welding rod specifications are dependent on welding conditions such as the thickness of the sections to be welded, service requirements and design. Plate Products Page 60
Floor Plate 6 Ga..00 Lbs. / Sq. Ft. 6 x 96 72.0 20 90.0 44 08.0 48 x 96 96.0 20 20.0 92 92.0 240 240.0 4 Ga..75 Lbs. / Sq. Ft. 48 x 96 20.0 20 50.0 92 240.0 240 00.0 2 Ga. 5.25 Lbs. / Sq. Ft. 48 x 96 68.0 20 20.0 92 6.0 240 420.0 60 x 20 262.5 240 525.0 Inch 6.5 Lbs. / Sq. Ft. 6 x 20 84.5 48 x 96 96.8 20 246.0 240 492.0 288 590.4 60 x 20 07.5 240 65.0 288 70.4 72 x 240 78.0 288 885.6 Inch 8.7 Lbs. / Sq. Ft. 48 x 96 278.7 Weight Weight Weight Per Plate Per Plate Per Plate Inch (Cont.) 20 48.4 240 696.8 60 x 96 48.4 20 45.5 240 87.0 288 045.2 72 x 240 045.2 288 254.2 84 x 240 29.4 288 46. Inch.26 Lbs. / Sq. Ft. 48 x 96 60. 20 450.4 240 900.8 288 08.0 60 x 20 56.0 240 26.0 288 5.2 72 x 240 5.2 288 62.4 96 x 240 80.6 288 26.9 5 Inch.8 Lbs. / Sq. Ft. 48 x 96 44.9 20 552.4 240 04.8 288 25.8 60 x 20 690.5 240 8.0 288 657.2 72 x 240 657.2 288 988.6 96 x 240 2209.6 288 265.5 Inch 6.7 Lbs. / Sq. Ft. 48 x 96 52.8 20 654.8 240 09.6 48 x 288 57.5 60 x 240 67.0 288 964.4 72 x 240 964.4 288 257. 96 x 240 269.2 288 4.0 / 2 Inch 2.47 Lbs. / Sq. Ft. 48 x 96 687.0 20 858.8 240 77.6 288 206. 60 x 240 247.0 288 2576.4 72 x 240 2576.4 288 09.7 96 x 240 45.2 288 422.2 5 Inch 26.58 Lbs. / Sq. Ft. 48 x 240 226.4 60 x 240 2658.0 72 x 240 89.6 96 x 240 4252.8 Inch.68 Lbs. / Sq. Ft. 48 x 240 254.4 60 x 240 68.0 72 x 240 80.6 96 x 240 5068.8 96 x 288 6082.6 PLATE Page 6 Plate Products
Sheet Products Hot Rolled ASTM-A0 Commercial Quality is suitable for all ordinary purposes where the presence of oxide on the surface is not objectionable. Sheets of this quality may be suitable for bending and moderate forming; however, they are not guaranteed against breakage except that caused by piped steel (material with tubular voids). Commercial Quality sheets should be capable of withstanding standard test bends, i.e., being bent flat on itself in any direction at room temperature. Analysis Carbon Manganese Phosphorus Sulphur.5 Max..0 -.60.04 Max..05 Max. Applications Commercial Quality sheets have good ductility. They are easy to fabricate and are used for a wide variety of purposes, such as barrels and drums, lockers, cabinets, doors, blower and ventilating systems, bins, partitions, chutes, steel jackets, and agricultural equipment. Weldability This quality of sheet presents no welding problems, when using all welding processes. Welding quality is generally extremely high for welds and joints. Welding rod specifications are dependent on welding conditions such as thickness of section, service requirements and design to name a few of the probable welding conditions. Sheet Products Page 62
High Tensile Sheet ASTM A607 Grade 50 High Strength / Low Alloy sheets (sometimes referred to as High Tensile sheets) are rolled and generally stocked in Grade 50. Analysis Carbon Manganese Phosphorus Sulphur Columbium Vanadium.2 Max.5 Max.04 Max.05 Max.0 Min.0 Min Applications This material is extensively used in industrial and domestic air conditioning equipment, farm buildings, farm elevators, farm wagons, fertilizer wagons, hay balers, potato planter hoppers, tractors, bins, blowers, booms, concrete forms, conveyors, filing cabinet parts, floor plates, door frames, furnace parts, material handling equipment, pole line hardware, lamp and sign posts, pump parts, scraper parts, tanks, trailers, transformer shells, trucks, wheelbarrows and, worm gears. Mechanical Properties Tensile Strength (P.S.I.) Yield Strength (P.S.I.) Elongation In 2" All Gauges - Gr 50 65,000 Min. 50,000 Min. 22% Min. Forming High Tensile Sheet may be hot or cold formed. To insure proper safety and the structural integrity of the finished product we will assist you with heat number and source-mill information so that you can obtain accurate information from the producing mill prior to any attempt to form this material. SHEET For cold forming, a greater force is required to produce a permanent set because of the higher yield point than carbon steel. It is suggested for cold forming that the inside radius of the bend should be at least equal to the thickness of the material for sheet and strip up to " inclusive; at least twice the thickness of the material over " to ", inclusive; and three times the thickness for material over " to / 2 " inclusive. Page 6 Sheet Products
Punching and Shearing Shearing may require tighter and more secure clamping if a clamp hold down is used because the metal tends to pull more than structural carbon steel. Punching requires up to 20% greater force than for equal thicknesses of ASTM-A569 material. Gas Cutting No special precautions need be taken beyond those required for structural steel, and the heat effects and cutting speeds are similar for both grades. This material can be plasma-cut with minimal warpage. Weldability High Tensile is readily welded by all the usual methods, i.e., shielded metal arc, submerged arc, and electrical resistance, including spot welding. An important advantage in welded structures is the fact that this material experiences an increase in the yield and tensile strength with practically no decrease in elongation when stress-relieved. Cold Rolled Sheet ASTM A008 Specification: Commercial Quality Sheets of this quality should be suitable for bending and moderate forming; however, they are not guaranteed against breakage except that caused by piped steel (material with tubular voids). Sheets of Commercial Quality should be capable of withstanding a standard bend test, i.e., being bent flat on itself in any direction at room temperature. Cold Rolled Sheets are from continuous mill production from low-carbon open-hearth rimmed, texture or capped steel with a carbon maximum of 0.5. Applications The dull surface texture is suitable for paints, lacquers and enamels. Cabinets, appliances, auto body parts, furniture, file cases and desks, partitions, and doors are some applications for cold rolled sheets. Sheet Products Page 64
Weights For H.R. & C.R. Sheets Size In Inches Weight Per Sheet 26 Ga. (.079) 6 x 96 8.02 20 22.5 48 x 96 24.0 20 0.04 24 Ga. (.029) 6 x 96 24.02 20 0.0 48 x 96 2.0 20 40.04 22 Ga. (.0299) 6 x 96 0.02 20 7.5 48 x 96 40.0 20 50.04 20 Ga. (.059) 6 x 96 6.02 20 45.0 48 x 96 48.0 20 60.04 8 Ga. (.0478) 6 x 96 48.29 20 60.6 48 x 96 64.8 20 80.48 6 Ga. (.0598) 6 x 96 60.00 20 75.00 48 x 96 80.06 20 00.00 44 20.0 240 200.02 60 x 96 00.00 20 25.0 44 50.0 Size In Inches Weight Per Sheet 4 Ga. (.0747) 6 x 96 75.07 20 9.84 48 x 96 00.0 20 25.2 44 50.4 240 250.24 60 x 96 25.2 20 56.40 240 2.80 72 x 20 87.68 44 225.22 240 75.6 2 Ga. (.046) 6 x 96 05.0 20.7 48 x 96 40. 20 75.6 44 20.9 240 50.2 60 x 96 75.6 20 28.95 44 262.74 72 x 20 262.74 44 5.29 Ga. (.96) 6 x 96 20.2 20 50.5 48 x 96 60.6 20 200.20 44 240.24 240 400.40 60 x 96 200.20 20 250.25 44 00.0 240 500.50 Size In Inches Weight Per Sheet Ga. (Cont.) 72 x 96 240.24 20 00.0 44 60.6 240 600.60 0 Ga. (.45) 6 x 96 5.2 20 68.90 48 x 96 80.6 20 225.20 44 270.24 240 450.40 60 x 96 225.20 20 28.50 44 7.80 92 450.40 240 56.00 72 x 96 270.24 20 7.80 44 405.6 92 540.48 240 675.60 7 Ga (.79) 6 x 96 80.7 20 225.2 48 x 96 240.22 20 00.28 44 60.4 240 600.56 60 x 96 00.28 20 75.5 44 450.42 240 750.70 72 x 20 450.42 44 540.50 SHEET Page 65 Sheet Products
AISI Thickness Tolerance H.R. & C.R. Sheet Gage Number Decimal Equivalent Thickness In Inches Tol. Range H.R. & P.&O. 7.79.87.7 0.45.425.265.96.276.6 2.046.26.0966.0897.0967.0827 4.0747.087.0677 6.0598.0658.058 8.0478.0528.0428 Tol Range C.R. Sheet.088.70.405.285.256.6.06.0986.0947.0847.0797.0697.0648.0548.058.048 20.059 -----.089.029 22.0299 -----.029.0269 24.029 -----.0269.0209 26.079 -----.099.059 Pounds Per Sq. Foot 7.507 5.60 5.005 4.79.75.28 2.502 2.02.50.26.00.75 Sheet Products Page 66
Flat Galvanized Sheet ASTM-A65 Commercial Quality Flat galvanized sheets are from low-carbon open-hearth steel. They are flat, have closely guarded shearing tolerances, and are ductile and soft. These sheets are produced by passing the base sheets through a bath of molten zinc which, after controlled cooling, gives a clean, bright, uniform spangle. Stamping, cold drawing, double seaming and brake or roll forming will not impair the protective quality of these sheets. Applications Flat galvanized sheets are used as the prime general sheet metal for heating, cooling, joist hangers, and for sign work if the sheets are primed before painting. Paintable Galvanized Sheet ASTM-A65, G40 Paintable Galvanized Sheet, sometimes called Paint Bond or Wiped Galvanized, has a surface coating that makes priming unnecessary. Applications Paintable galvanized sheets are used in applications where paint, enamels and lacquers will be used or where flat, stretcher-leveled sheets are needed. These sheets can be drawn, stamped, formed, and sheared without cracking, peeling or flaking. SHEET Office furniture, cabinets of all types, appliance shells, truck and trailer bodies, lighting fixtures, signs, air conditioning and refrigeration equipment are some applications for Paintable Galvanized sheet. Chemical Composition (Typical) Carbon Manganese Phosphorus Sulphur.5 Max..0 -.60.05 Max..05 Max. Page 67 Sheet Products
AISI Thickness Tolerance For Galv. Sheet Ga. Dec. Tolerance Equiv. Range 0.82.472 To.292.2.2 To.4 2.084.74 To.0994 4.0785.0865 To.0705 6.065.0695 To.0575 8.056.0566 To.466 Ga. Dec. Tolerance Equiv. Range 20.096.046 To.056 22.06.076 To.0296 24.0276.06 To.026 26.027.0247 To.087 28.087.027 To.057 0.057.087 To.027 Weights For Galvanized Sheets Size In Weight Inches Per Sheet 0 Ga. (.8) Wt. / Sq. Ft. 5.786 48 X 96 85.5 20 2.44 2 Ga. (.09) Wt. / Sq. Ft. 4.55 48 X 96 45.2 20 8.40 4 Ga. (.079) Wt. / Sq. Ft..284 48 X 96 05.09 20.6 6 Ga. (.064) Wt. / Sq. Ft. 2.658 48 X 96 85.06 20 06.2 Size In Weight Inches Per Sheet 8 Ga. (.052) Wt. / Sq. Ft. 2.58 48 X 96 69.06 20 86.2 20 Ga. (.040) Wt. / Sq. Ft..658 48 X 96 5.06 20 66.2 22 Ga. (.04) Wt. / Sq. Ft..407 48 X 96 45.02 20 56.28 24 Ga. (.028) Wt. / Sq. Ft..57 48 X 96 7.02 20 46.28 Size In Weight Inches Per Sheet 26 Ga. (.022) Wt. / Sq. Ft..907 48 X 96 29.02 20 6.28 28 Ga. (.09) Wt. / Sq. Ft..782 6 X 96 8.77 20 2.46 0 Ga. (.06) Wt. / Sq. Ft..657 6 X 96 5.77 Sheet Products Page 68
Expanded Metal & Grating Products Expanded Metal, Expanded Metal Grating, Bar Grating, and Diamond Grip are all products that have openings in their horizontal surfaces which increase friction for safer climbing and standing, and allow dirt, oil, etc. to fall through. This provides a certain amount of self-cleaning. Stock sizes are generally 48 x 96 sheets. However, 48 x 20, 48 x 44 and custom sizes are available upon request. Expanded Metal - Raised Style Center To Center Of Bonds Thickness Weight In Pounds Per Square Foot Designation Width Length Of Strand Plain Galv. - No. 8.255.00.048.4.7 / 2 - No. 8.500.20.048.70.85 / 2 - No. 6.500.20.060.86.97 / 2 - No..500.20.092.47.7 - No. 6.92 2.00.060.54.65 - No..92 2.00.092.80.92 - No. 0.92 2.00.092.20.6 - No. 9.92 2.00.4.80.95 - No. 6.090 2.40.060.44.5 / 2 - No. 6.0.00.060.40.48 / 2 - No..0.00.092.60.68 / 2 - No. 0.0.00.092.79.89 / 2 - No. 9.0.00.4.20. / 2 - No. 6.0.00.98 2.50 2.7 2 - No. 9.850 4.00.4.90.02 EXPANDED METAL & GRATING Page 69 Expanded Metal & Grating
Style Expanded Metal - Flattened Center To Center Of Bonds Strand Weight Per Square Foot Designation Width Length Thickness Plain Galv - No. 20.255.0.00.8.24 - No. 8.255.0.040..65 / 2 - No. 20.500.26.029.40.5 / 2 - No. 8.500.26.09.66.88 / 2 - No. 6.500.26.050.82.00 / 2 - No..500.26.070.40.62 - No. 6.92 2.0.048.5.6 - No. 4.92 2.2.06.6.75 - No..92 2.0.070.76.86 - No. 9.92 2.2.20.7.86 - No. 6.090 2.56.048.4.50 / 2 - No..0.20.070.57.68 / 2 - No. 9.0.20.0..28 Style Expanded Metal - Grating Center To Center Of Bonds Weight Per Square Foot Designation Width Length Plain Galv.0 Lb. Catwalk. 5..00.20.0 Lb. Grating. 5..00.20.0 Lb. Grating. 5..00.20.4 Lb Skywalk 2.00 6.00.4.4.4 Lb Skywalk 2.00 6.00.4.4 4.0 Lb. Grating. 5. 4.00 4.0 4.0 Lb. Grating. 5. 4.00 4.0 4.27 Lb Walkway.4 4.00 4.27 4.57 5.0 Lb. Grating. 5. 5.00 5.50 5.0 Lb. Grating. 5. 5.00 5.50 6.25 Lb Grating.4 5. 6.25 6.85 Expanded Metal & Grating Page 70
Expanded Metal Terminology Material Terminology Expanded Metal (also called raised or regular expanded metal) is metal sheet that is simultaneously slit and stretched into a rigid, open mesh. It is available in carbon, stainless and galvanized steel, and in aluminum. Flattened Expanded Metal is made by passing expanded metal through a rolling mill to flatten it. This process reduces the thickness slightly and provides a smooth, flat surface. Expanded Metal Grating is made from thicker sheet or plate, by a process similar to that which produces expanded metal. Expanded metal grating is often used for catwalks and platform applications where self cleaning and good footing are required. Decorative Expanded Metal is manufactured so that the open areas have unique, decorative shapes. Expanded Metal Stair Treads use expanded metal grating for the horizontal surfaces, flat bar for the vertical surfaces and angles at the corners. The Bond is the point where adjacent Strands intersect. The bond is always twice the width of the Strand. C.S.F. (00 Square Feet) is the unit of measure that is used to weigh and price expanded metal. Camber is a slight bow which can occur during manufacturing and results in an out-of-square condition. Deburring is a process whereby most expanded metal is passed through rotary steel brushes to remove burrs and rough edges. Expanded metal grating and very light expanded metal are generally not deburred. The Diamond is the diamond-shaped open area formed by the Strands and bonds (also referred to as the Opening). F.X.M. is the commonly used abbreviation for Flattened Expanded Metal. L.W.D. or L.W.O. refers to the Long Way of the Diamond or Long Way of the Opening. This is used to make it clear that you are measuring in a direction that is parallel to the largest dimension of the diamond. Expanded Metal and Expanded Metal Grating is manufactured with the LWD running the width of the sheet or the length of the sheet. Mesh is the nominal distance, expressed in inches, from the center of one bond to the center of an adjacent bond measured across the S.W.D. The Opening Size is the area enclosed by the Strands and bonds. The Overall Thickness is the finished thickness of the sheet which often determines the selection of framing components. The Percent of Open Area is used by designers to calculate the degree to which light and air can pass through a piece of expanded metal. The Pitch is the measurement from a point on one diamond to the same point on an adjacent diamond. R.X.M. is the commonly used abbreviation for Raised Expanded Metal. S.W.D. or S.W.O. refers to the Short Way of the Diamond or the Short Way of the Opening. This is used to make it clear that you are measuring in a direction that is parallel to the smallest dimension of the diamond. Expanded Metal and Expanded Metal Grating is manufactured with the SWD running the width of the sheet or the length of the sheet. The Strand is the single metal strip that forms the border of the diamond, or opening. The strand has thickness (the thickness of the sheet) and width. EXPANDED METAL & GRATING Page 7 Expanded Metal & Grating
Diamond Grip Diamond-Grip, made by ISG Safety Products, Ltd., is a light weight, high friction product which is used to provide a nonskid, self cleaning surface for stair treads, walkways, work platforms, and mezzanines. This material comes in galvanized channels of various gauges, widths and depths. It is most often stocked in 2 & 4 Gauge. Size / 2 " High Channel Height 2" High 2 / 2 " High 4 " Wide X 44" Long X X X " High 7" Wide X 44" Long X X X X 9 / 2 " Wide X 44" Long X X X X " Wide X 44" Long X X X X 8 " Wide X 44" Long X X X X Diamond Grip Stair Treads 4 Ga. X 24" Long X 9 / 2 " Wide X / 2 " Deep 4 Ga. X 0" Long X 9 / 2 " Wide X / 2 " Deep 2 Ga. X 6" Long X 9 / 2 " Wide X / 2 " Deep Expanded Metal & Grating Page 72
Bar Grating Products Welded Bar Grating is a manufactured product which has a multitude of uses. For instance, it is used to cover trenches in pavement, to make selfcleaning stair treads and to construct platforms around equipment. There are a number of questions that you will need to answer when ordering Welded Bar Grating:. What material? Most Welded Bar Grating is made from carbon steel but it is also available in Stainless Steel and Aluminum. A similar product is made from fiberglass for use in highly corrosive applications. 2. Which way do the bearing bars run? For greatest strength the bearing bars will usually run the short way of the span. (If you had a trench that was 0" X 20" the bearing bars would normally span the 0" dimension of your trench. See the illustration of bearing and cross bars on the next page). What is the size of the area that you need to cover? Give the size in inches and remember to allow for clearance. If you are putting grating into a 0" wide trench, a 0" wide piece of grating will not fit. You would want to order your grating somewhat narrower, say 9 " or 9 7 " in width in order to clear. 4. Are the pieces to be banded? Banding is used to close the spaces between the bearing bars. This makes for a more finished look, keeps the ends from being bent out of shape and reduces the chance of injury from the exposed ends of the bearing bars when the pieces have to be handled. 5. Are the pieces to be painted or galvanized? When special ordering you may specify that the grating be painted or galvanized by the manufacturer. 6. Are the bearing bars to be serrated or smooth? When special ordering you may specify that the top edge of the bearing bars be cut in such a manner that a series of bumps will provide greater friction. Remember that while Welded Bar Grating is available in custom sizes, you will want to work from standard ' X 24' panels whenever possible. (4' wide panels may be special ordered) This means that in the example of a 0" X 20" trench used above it would take pieces 0" by 6" and piece 0" X 2" to cover the trench with bearing bars running the short way of the span. While it might seem easier to cover the area with one piece, you would have to run the bearing bars the 0' way to cover the trench with one piece. The 0' span would be very weak. Remember also, that you may occasionally have to remove the grating to clean your trench and one man can handle three-foot long pieces more easily than he can handle a ten foot long piece. EXPANDED METAL & GRATING Page 7 Expanded Metal & Grating
Types & Spacings Of Welded Bar Grating Standard welded spacing pattern according to Federal specification RRG-66c. Bearing bars on " centers. Cross bars on 4" centers. Most commonly used pattern. Cross bars on 4" centers. Bearing bar spacing opened up to.8" centers. This grating is used for maximum light and air circulation. Cross bars on 2" centers with bearing bars on.95" centers. Ideal for sidewalks. Accommodates bicycle traffic. Bearing bars on.95" centers. Cross bars on 4" centers. Used where heavy loads are applied and depth is restricted. Cross bar spacing narrowed to 2" centers. Bearing bars on " centers. Increased surface contact for long life under heavy traffic. Expanded Metal & Grating Page 74
Bar Grating Load Table U= Uniform Load D = Deflection C=Concentrated Load Bearing Bar Size In Inches X U D X X C D U D C D U D C D X U D C D X U D C D X / 2 U D C D X / 2 U D C D X U D C D X 2 U D C D X 2 U D C D Span 2'0" 2'6" '0" '6" 4'0" 575.09 579.077 688.07 688.059 00.07 029.058 072.059 074.048 60.059 60.048 54.045 542.08 220.047 220.08 40.04 50.0 48.08 48.029 520.0 520.028 70.52 46.20 440.0 549.09 659.2 822.090 688.090 859.07 029.090 28.07 988.074 27.058 484.076 858.060 208.062 2522.05 26.058 29.047 0.050 469.040 259.28 88.7 04.60 459.29 460.60 687.29 475.75 74.04 74.28 074.05 687.06 00.086 02.07 548.088 40.09 200.075 80.080 2748.062 20.07 475.058 86.294 0.25 225.29 9.75 5.29 588.76 5.2 60.42 528.74 99.4 50.48 884.6 758.48 25.6 00.26 80.00 46.2 250.089 670.099 29.080 44.7 289.0 72.286 4.22 256.287 5.20 269.290 58.80 40.20 80.80 87.9 72.55 580.9 60.54 788.64 57.4 029.40 2059.6 0.28 2604.0 EXPANDED METAL & GRATING Page 75 Expanded Metal & Grating
Cold Finished Bar Products A medium low basic steel of machine grade without brittleness whn formed or bent. The manganese content is high, making it a good steel for carburized parts, since it produces a harder and more uniform case. Rounds of 4" diameter and smaller are cold drawn and rounds over 4" are turned and polished having a high degree of accuracy, concentricity, straightness and a highly polished surface. Analysis Carbon Manganese Phosphorus Sulphur.5 -.20.60 -.90.04 Max..05 Max. Applications Suitable for general shafting purposes and other uses not requiring the greater strength of alloy or high carbon steel. Extensively used for parts to be case hardened, where requirements are not too high or too severe, such as worms, pinions, gears, ratchets, dogs, chain pins and king pins. Typical Mechanical Properties The following data is from mill lab tests. It is only a guide and cannot be used as a basis for the acceptance or rejection of material. Tensile Strength (P.S.I.) Cold Drawn Bars Yield Point (P.S.I.) Elongation in 2 Inches % Reduction Of Area 70,000-80,000 55,000-70,000 8-25% 45-57 Brinell Hardness Rockwell Hardness Percent Machinability Surface Feet Per Minute 60-80 B-87 65 08 Weldability This steel presents no welding problems when using all welding processes. Welding quality is generally high. Welding rod specifications are dependent on welding conditions such as thickness of section, service requirements and design. Hardening This steel will respond to any of the standard carburizing methods. The following heat treatment is suggested for a hard case and tough core: Carburize at 650 o /700 o F for approximately eight hours, cool in box and reheat to 400/450 o F. Cold Finished Bar Products Page 76
Weights For Cold Drawn Round Bars Size In Inches Wt. Per Ft. Wt. Per 2'.042.50.094..67 2.00 5.26..76 4.5 7.5 6. / 2.669 8.0 9.846 0.5 5.044 2.5.26 5.6.50 8.04.765 2.8 7 2.046 24.55 5 2.49 28.9 2.67 2.08.07 6.20.82 40.58.770 45.24 4.77 50.2 5 4.604 55.25 5.054 60.65 7 5.52 66.28 / 2 6.04 72.7 9 6.525 78.0 5 7.058 84.70 7.6 9. 8.86 98.2 8.78 05.7 7 9.97 2.76 5 0.0 20.40 2 0.690 28.28 2.7 6.45 2 2.07 44.85 2 2.790 5.48 2.5 62.40 2 5 4.29 7.52 2 5.074 80.89 2 7 5.885 90.62 2 / 2 6.706 200.47 2 5 8.47 22.00 2 9.08 2.70 Size In Inches Wt. Per Ft. Wt. Per 2' 2 20.29 242.6 2 7 22.09 265.09 2 5 2.062 276.74 24.05 288.64 25.074 00.89 26.05.26 27.56 25.87 28.27 8.84 5 29.28 5.94 0.449 65.9 7.580 78.96 / 2 2.74 92.89 5 5.2 42.48 7.585 45.02 7 40.8 48.66 5 4.49 497.27 4 42.770 5.24 4 45.48 545.80 4 48.275 579.0 4 7 52.60 6.56 4 / 2 54. 649.57 4 60.07 72.68 4 5 65.6 78.9 5 66.82 80.88 5 7.669 884.0 5 / 2 80.856 970.27 5 88.7 060.48 6 96.22 54.65 6 04.98 252.78 6 / 2 2.926 55. 6 2.785 46.42 7 0.97 57.68 7 40.492 685.90 7 / 2 50.52 804.22 7 60.54 926.49 8 7.06 2052.7 8 8.92 28.05 8 / 2 9.2 27.4 8 204.64 2455.72 9 26.504 2598.05 9 228.695 2744.4 COLD FINISHED BARS Page 77 Cold Finished Bar Products
Weights For Cold Drawn Flat Bars Size In Inches Wt. Per Wt. Per Ft. 2' x.06.27 5..60.59.9 / 2.2 2.56 5.266.9.9.8 7.72 4.46.425 5.0.478 5.74.5 6.7 / 2.69 7.67.745 8.94 2.85 0.2 2.957.48 2 / 2.064 2.77 2.70 4.04.276 5. / 2.489 7.87 4.702 20.42 4 / 2.95 22.98 5 2.27 25.52 6 2.552 0.62 x.59.9 5.99 2.9.29 2.87 / 2.9.8 5.98 4.78.478 5.74 7.559 6.7.69 7.67.78 8.62.798 9.58 / 2.957.48.7.40 2.276 5. 2.45 7.22 2 / 2.596 9.5 2.755 2.06.95 22.98 / 2 2.2 26.80 4 2.552 0.62 4 / 2 2.872 4.46 Size In Inches Wt. Per Wt. Per Ft. 2' x 5.9 8.29 6.829 45.95 8 5.05 6.26 0 6.8 76.57 x 5.266.9.9.8 / 2.425 5.0 5.5 6.7.69 7.67 7.745 8.94.85 0.2.957.48.064 2.77.70 4.04 / 2.276 5..489 7.87 2.702 20.42 2.95 22.98 2 / 2 2.27 25.52 2 2.40 28.08 2.552 0.62 / 2 2.978 5.74 4.40 40.84 4 / 2.829 45.95 5 4.254 5.05 5 / 2 4.679 56.5 6 5.05 6.26 7 5.956 7.47 8 6.806 8.67 0 8.508 02.0 5 x.98 4.78 / 2.5 6.7 5.665 7.98.798 9.58 7.9.7.064 2.77.96 4.5.29 5.95 / 2.596 9.5.86 22. 2 2.27 25.52 2 2.9 28.72 Cold Finished Bar Products Page 78
Weights For Cold Drawn Flat Bars (Cont.) Size In Inches Wt. Per Wt. Per Ft. 2' 5 x 2 / 2 2.658.90 2 2.925 5.0.5 8.29 / 2.72 44.68 4 4.254 5.05 4 / 2 4.785 57.42 5 5.8 6.82 5 / 2 5.850 70.20 6 6.02 75.62 8 8.508 02.0 0 0.65 27.62 x / 2.69 7.67 5.798 9.58.957.48 7.7.40.276 5..45 7.22.596 9.5 / 2.95 22.98 2.2 26.80 2 2.552 0.62 2 2.872 4.46 2 / 2.9 8.29 2.509 42..829 45.95 4.48 49.78 / 2 4.467 5.60 4 5.05 6.26 4 / 2 5.74 68.92 5 6.8 76.57 5 / 2 7.020 84.24 6 7.657 9.88 7 8.9 07.20 8 0.20 22.52 0 2.762 5.4 7 x / 2.745 8.94.7.40.489 7.87.86 22. / 2 2.2 26.80 2.605.26 2 2.979 5.75 Size In Inches Wt. Per Wt. Per Ft. 2' 7 x 2.50 40.20 2 / 2.72 44.65 4.467 5.60 4 5.956 7.47 / 2 x 5.064 2.77.276 5. 7.489 7.87.702 20.42.95 22.98 2.27 25.52 / 2 2.552 0.62 2.40 40.84 2.829 45.95 2 / 2 4.254 5.05 2 4.679 56.5 5.05 6.26 5.50 66.6 / 2 5.956 7.47 4 6.806 8.67 4 / 2 7.657 9.88 5 8.508 02.0 5 / 2 9.59 2. 6 0.20 22.52 7.9 42.9 8.6 6.96 9 5.4 8.77 0 7.06 204.9 5 x.596 9.5 7.86 22. 2.27 25.52 2.9 28.72 2.658.90 / 2.9 8.29.72 44.68 2 4.254 5.05 2 4.785 57.42 2 / 2 5.8 6.82 2 5.850 70.20 6.8 76.57 / 2 7.445 89.4 4 8.508 02.0 4 / 2 9.572 4.86 COLD FINISHED BARS Page 79 Cold Finished Bar Products
Weights For Cold Drawn Flat Bars (Cont.) Size In Inches Wt. Per Wt. Per Ft. 2' 5 x 5 0.640 27.68 5 / 2.699 40.9 6 2.762 5.4 7 4.894 78.7 8 7.05 204.29 0 2.280 255.6 2 25.524 06.29 x 7 2.2 26.80 2.552 0.62 2.872 4.46.9 8.29 / 2.829 45.95 4.467 5.60 2 5.05 6.26 2 5.74 68.92 2 / 2 6.8 76.57 2 7.020 84.24 7.857 9.88 8.295 99.54 / 2 8.9 07.20 4 0.20 22.52 4 / 2.49 7.89 5 2.762 5.4 5 / 2 4.08 68.46 6 5.4 8.77 7 7.887 24.40 8 20.49 245.0 0 25.524 06.29 2 0.629 67.55 7 x 2.978 5.74.50 40.20.72 44.68 4.059 49.4 / 2 4.467 5.60 5.2 62.5 2 5.956 7.47 2 6.700 80.40 2 / 2 7.445 89.4 2 8.89 98.27 8.9 07.20 / 2 0.420 25.04 4.9 42.9 Size In Inches Wt. Per Wt. Per Ft. 2' 7 x 5 4.894 78.7 6 7.867 24.40 8 2.822 285.86 2 5.74 428.8 x 4.254 5.05 / 2 5.05 6.26 5.956 7.47 2 6.806 8.67 2 7.657 9.88 2 / 2 8.508 02.0 2 9.59 2. 0.20 22.52.060 2.72 / 2.9 42.9 4.6 6.6 4 / 2 5.4 8.77 5 7.06 204.9 5 / 2 8.78 224.62 6 20.49 245.0 7 2.822 285.86 8 27.226 26.7 0 4.02 408.8 2 40.88 490.06 x / 2 6.8 76.57 7.445 89.4 2 8.508 02.0 2 9.572 4.86 2 / 2 0.640 27.68 2.70 40.4 2.762 5.4 / 2 4.894 78.7 4 7.06 204.9 4 / 2 9.48 229.78 5 2.270 255.24 6 25.524 06.29 8 4.02 408.8 0 42.540 40.48 2 5.048 62.58 / 2 x 8.9 07.20 2 0.20 22.52 2.486 7.8 2 / 2 2.762 5.4 Cold Finished Bar Products Page 80
Weights For Cold Drawn Flat Bars (Cont.) Size In Inches Wt. Per Wt. Per Ft. 2' / 2 x 2 4.08 68.46 5.4 8.77 6.590 99.0 / 2 7.867 24.40 4 20.49 245.0 4 / 2 22.972 275.66 5 25.524 06.29 6 0.629 67.55 8 40.88 490.06 0 5.048 62.58 2 6.258 75.0 x 2.9 42.9 2.40 60.8 2 / 2 4.889 78.67 2 6.75 96.50 7.867 24.40 / 2 20.845 50.4 4 2.822 285.86 5 29.778 57.4 6 5.74 428.8 8 47.645 57.74 2 x 2 5.0 8.72 Size In Inches Wt. Per Wt. Per Ft. 2' 2 x 2 / 2 7.06 204.9 2 8.78 224.62 20.49 245.0 / 2 2.822 285.86 4 27.226 26.7 4 / 2 0.625 67.55 5 4.02 408.8 6 40.88 490.06 8 54.45 65.4 0 68.064 86.77 2 8.677 980.2 2 / 2 x 25.524 06.29 / 2 29.778 57.4 4 4.02 408.8 5 42.540 50.48 6 5.048 62.58 8 68.064 86.77 X / 2 5.74 428.8 4 40.88 490.06 4 / 2 45.94 55.2 5 5.048 62.58 6 6.258 75.0 Cold Drawn Square Bars Size In Inches Wt. Per Ft. Wt. Per 2'.05.64.20.44.2 2.56 5.2.98.478 5.74 7.652 7.82 / 2.85 0.2 9.077 2.92 5.29 5.95.609 9..95 22.98 2.247 26.96 7 2.605.26 5 2.99 5.89.40 40.84 Size In Inches Wt. Per Ft. Wt. Per 2'.842 46.0 5.8 6.82 6.44 77.2 / 2 7.657 9.88 5 8.986 07.8 0.42 25.08 7.964 4.57 2.6 6.6 2 7.229 206.75 2 / 2 2.270 255.24 2 25.77 08.84 0.629 67.55 5.944 4. / 2 4.689 500.27 4 54.400 652.80 COLD FINISHED BARS Page 8 Cold Finished Bar Products
Cold Drawn Hexagon Bars Size In Inches Wt. Per Ft. Wt. Per 2'.04.25.84 2.2 5.288.46.44 4.97 7.565 6.78 / 2.77 8.84 9.9.20 5.5.8.9 6.72.658 9.90.946 2.5 7 2.256 27.07 5 2.590.08 2.947 5.6.7 44.77 4.56 49.87 4.605 55.26 5.572 66.86 Size In Inches Wt. Per Ft. Wt. Per 2' 7 6.09 7.09 / 2 6.6 79.57 5 7.782 9.8 9.026 08. 7 0.60 24.2 2.79 4.49 2. 59.76 2 4.556 74.67 2 6.626 99.5 2 / 2 8.47 22.00 2 5 20.09 24.7 2 22.29 267.49 26.525 8.0 28.787 45.44.0 7.20 / 2 6.04 4.25 4 47.54 565.85 Stressproof Cold Finished Shafting This is a heavily cold worked, strain relieved carbon killed steel bar. It is available as a Cold Drawn Bar in 2 foot lengths. Some locations stock an ASTM-44 bar with similar properties. Analysis Carbon Manganese Sulphur Silicon.40 -.48.5 -.65.24 -..5 -.0 Applications Ideal for general maintenance and repair, as all properties are built in the bar. Production parts include axles, collets, gears, spline shafts, spindles, pump shafts, feed and lead screws to all kinds, worms, studs, etc. Machinability Stressproof machines well for its strength, with excellent tool life and a smooth finish. Cutting speeds of about 25 surface feet per minute are recommended. Cold Finished Bar Products Page 82
Mechanical Properties Size In Inches Min. Yield Point Average Tensile Strength / 2 " To 2" 00,000 p.s.i. 25,000 p.s.i. Over 2" To " 90,000 p.s.i. 20,000 p.s.i. Tolerances Size In Inches Cold Drawn (Plus) Cold Drawn (Minus) 5 to / 2 " Inc. 0.000 0.004 / 2 to 2 / 2 " Inc. 0.000 0.005 2 to 4" 0.000 0.006 Warpage Almost completely free from strains, it may be splined, key seated, broached, drilled, reamed, milled or threaded. Expensive straightening operations are eliminated. Wearability Although easily machined, wear resistant properties are unusually high. Many heat treated or carburized parts have been successfully replaced by unhardened Stressproof in spite of its relative softness. Reduced Costs By eliminating hardening and straightening operations, reducing machining time, lowering steel costs when replacing alloy steels, and by improving the quality of the finished part, STRESSPROOF will give you reductions in costs on many parts. While the price is slightly higher than ordinary carbon bars, its increased strength, wearability and service life make it the most economical steel to use in many applications. Precision C-045 Shafting Precision Shafting represents the highest degree of straightness, accuracy, concentricity and surface perfection obtainable in commercial practice. These bars are turned and centerless ground to close limits over their entire length, and burnished to a high finish after grinding. It is important to note that turning does not alter the physical properties of the bar. COLD FINISHED BARS Page 8 Cold Finished Bar Products
Analysis Specification Carbon Manganese Phosphorus Sulphur C-045.4 -.50.60 -.90.04 Max.05 Max. Application This steel is often called pump rod or pump shafting due to its high degree of straightness (important in high speed shafting). The special straightness serves to prevent vibrations and wear on packings and bearings which must be avoided in deep well pump work. Other uses include motor shafts and other applications where high speed work necessitates straightness and accuracy along with the ability to be machined unsymmetrically with practically no danger of warpage. Spec. Tensile (P.S.I.) Typical Mechanical Properties Yield (P.S.I.) Elongation In 2 Inches % Reduction of Area C-045 0,000 78,000 20% 55 Tolerances Diameter Of Bar Plus Tolerance Minus Tolerance Less Than / 2 " 0.00 / 2 " To Under 2 / 2 " 0.005 2 / 2 " To " Inclusive 0.002 Over " To 4" Inclusive 0.00 Screw Machine Stock C-2L4 Cold Finished Rounds These special quality CF rounds have a machinability rating on automatic screw machines of 00 surface feet per minute. These rounds are of screw stock quality used for instruments, electronic parts, and machine shafts. They are also suitable for nickel plating. Analysis Spec. Carbon Manganese Phosphorus Sulphur Lead C-2L4.5 Max..085 -.5.04 -.09.26 -.5.5 -.5 Cold Finished Bar Products Page 84
Hot Rolled Tul Bars Specification C070 This is a high carbon special quality steel with greater strength in the as-rolled condition than lower carbon grades. Analysis Carbon Manganese Phosphorus Sulphur.65 -.75.60 -.90.04 Max..05 Max. Applications C070 bars are used primarily in the manufacture and repair of farm implements where high strength is required. Tensile Strength (P.S.I.) Typical Mechanical Properties Yield Point (P.S.I.) Elongation In 2 Inches Reduction Of Area Brinell Hardness 26,000 65,000 2% 2% 255 Machinability Annealing prior to machining is recommended because Tul Bars are quite difficult to machine in the as-rolled state. Weldability C070 steel is not readily weldable due to its high carbon content. However, gas or arc welding is possible if the material is preheated. A low alloy filler is recommended to develop equivalent strength in the weld. Stress relieving is also recommended. Welding rod grade depends on design, service requirements, and thickness of material. Rd. Cornered Special Quality Wt./Ft. Wt./20' Wt./28' Wt./2' Wt./40' Wt./42' 2" Solid.6 272.26 8.6 45.62 544.52 57.75 2 " Solid 7.270 44.52 482. 55.2 689.04 72.49 2 / 2 " Solid 2.270 425.40 595.56 680.64 850.80 89.4 Hollow Tul Bar 2 " X.250 Wall 7.07 40.4 96.48 224.54 280.68 COLD FINISHED BARS Page 85 Cold Finished Bar Products
Chromium-Molybdenum Rounds 440 HR, Heat Treated And CR, Heat Treated (to " Diameter) Machine Straightened and Stress Relieved A balanced composition and careful hardening treatment gives this steel high strength and uniformly high physicals. The resultant steel has excellent tensile strength with good ductility giving better shock and impact resistance. It machines more freely than other steels in its class, enabling the speedy production of hardened parts with no additional heat treatment. This steel is particularly suitable for oil field tools where uniform grain structure, strength, and toughness throughout are requirements. Analysis Carbon Manganese Phosphorus Sulphur Silicon Chromium Molybdenum 40 -.45.75 -.00.04 Max.04 Max.20 -.5 Applications.80 -.0.5 -.25 Heavy duty shafts, axles, pins, studs, bolts, couplings, oil well tool joints, winch shafts, piston rods, stay bolts, tractor arms, spindles, sprockets. Tensile Strength (P.S.I.) Typical Mechanical Properties Yield Point (P.S.I.) Elongation In 2" % Reduction Of Area 25,000 05,000 6% 45 Weldability This grade can be welded by any common welding process if the section is pre-heated, and stress relieved after welding. Welding rod grade is dependent upon design, service requirement, and thickness of sections. To Normalize Heat to 600 o - 700 o F and/or cool in air. To Anneal Heat to 450 o - 550 o F Cool in furnace slowly. To Harden Hardening temperature ranges from 550 o - 600 o F. Use oil as the quenching medium. Cold Finished Bar Products Page 86
DuraGal Products DuraGal products are high strength, in-line galvanized steel that is available in selected flat, angle, channel and tubing sizes. DuraGal products are galvanized to 0. oz/ft 2. DuraGal s zinc coating has a particularly strong bond to the underlying steel that allows DuraGal to be radically formed without flaking or cracking the coating. DuraGal s higher strength allows for possibly significant weight savings. Flats have a 58,000 psi yield Angles.098 and thinner have a 50,000 psi yield Angles thicker than.098 have a 65,000 psi yield Channels have a 65,000 psi yield Square and rectangular tubing have a 65,000 psi yield DuraGal is easy to cut, weld, drill and bend. There is no need for shot blasting or wire cleaning prior to painting or powder coating. Structural Applications Domestic/Residential Construction Low Rise Commercial Buildings Internal Factory Material Handling Stairways, Ladders and Platforms Farm Structures Facades Walkways Ore Conveyors Manufacturing Applications Hanger Brackets (Elect./AirConditioning) Agricultural Equipment Transportable Building Floor Frames Truck Bodies/Trailers/Bins Fencing Bed Rails Scaffolding Framing/Trusses Engineered Construction Applications Mezzanine Floors Mechanical Handling Storage Systems Conveyors DURAGAL Page 87 DuraGal Products
DuraGal Square Tubing (26' 2") Size.06.079.098.20.57.97.26 / 2 X / 2 X X 2 X 2 X X X X X X 2 / 2 X 2 / 2 X X X X X X X X 4 X 4 X X X X X X DuraGal Rectangular Tubing (26' 2") Size.06.079.098.20.57.97.26 2 X X X X X 2 X X X X X X X 4 X 2 X X X X X X 6 X 2 X X X X X 4.75 X.9 Oval X Note: Other Lengths, Shapes, and Sizes are available, ask your PDM Salesperson or visit www.duragel.com. Concrete Reinforcing Bars ASTM-A65 The ASTM-A65 Specification pertains to deformed and plain billet-steel concrete reinforcement bars in cut lengths or coils. A deformed bar is defined as a bar whose surface is provided with lugs or protrusions (referred to as deformations) which inhibit longitudinal movement of the bar relative to the concrete which surrounds the bar in such construction. The standard sizes and their number designations are listed below. Bars are of minimum yields: namely, 40,000 psi, 60,000 psi, and 75,000 psi; designated as Gr. 40, Gr. 60, and Gr. 75, respectively. DuraGal Products Page 88
Mechanical Properties Gr. 40 Gr. 60 Gr. 75 Tensile Strength, Min. P.S.I. 60,000 90,000 00,000 Yield Strength, Min. P.S.I. 40,000 60,000 75,000 Bar Number Minimum % of elongation in 8 inches % 9% 7% 4,5,6 2% 9% 7% 7,8 8% 7% 9,0 7% 6%, 4, 8 7% 6% Bend Test Requirements (Minimum Diameter for Bend Tests = 80 o, d = Nominal Diameter of Bar) Bars are capable of being bent around a pin without cracking on the outside diameter as follows: (Number 4 & 8 are bent 90 o ). Bar Number Grade 40 Grade 60 Grade 75,4,5 / 2 X d / 2 X d 5 X d 6 5 X d 5 X d 5 X d 7,8 5 X d 5 X d 9,0 7 X d 7 X d 7 X d 7 X d 4,8 9 X d 9 X d ASTM-A706 Specification pertains to low-alloy steel deformed bars in cut lengths or coils for concrete reinforcement, intended for applications where welding and/or bending, are of importance. Mechanical Properties Tensile Strength, Min. P.S.I. 80,000 Yield Strength, Min. P.S.I. 60,000 Yield Strength, Max. P.S.I. 78,000 Tensile Strength shall not be less than.25 times the actual yield strength. REBAR Page 89 Rebar
Concrete Reinforcing Bars ASTM-A706 Bar Number Minimum % of elongation in 8 in., 4, 5, 6 4% 7, 8, 9, 0, 2% 4, 8 0% Bend Test Requirements (Minimum Diameter for Bend Tests = 80 o, d = Nominal Diameter of Bar) Bars are capable of being bent around a pin without cracking on the outside diameter as follows: Bar Number Diameter of Pin, 4, 5 X d 6, 7, 8 4 X d 9, 0, 6 X d 4, 8 8 X d Bar Number Concrete Reinforcing Bars Weights & Dimensions Weight Per Ft. Nominal Diameter Nominal Dec. Diam. Cross Section Area (In 2 ) Perimeter In Inches.76 /8 0.75 0..78 4.669 /2 0.500 0.20.57 5.044 5/8 0.625 0..96 6.50 /4 0.750 0.44 2.56 7 2.046 7/8 0.875 0.60 2.749 8 2.67.000 0.79.42 9.40 /8.28.00.544 0 4.07 /4.270.27.990 5.8 /8.40.56 4.40 4 7.650 5/8.69 2.25 5.20 8.600 2 /4 2.257 4.00 7.090 Rebar Page 90
Color Codes To assist you in the identification of steel products purchased from PDM Steel Service Centers, please refer to the following Color Codes. The color code list which follows is arranged according to product category and description: Hot Rolled Strip & Bars Structural Shapes Pipe & Round Tubing Cold Rolled Strip & Bars Sq. & Rectangular Tubing Expanded Metal Alloy Rounds Sheet Expanded Met. Grating Rebar Plate Hot Rolled Strip & Bars HR Strip Thickness Specification Color " Comm.Qual. Yellow " Comm. Qual. Green HR Flats, Rounds, and Squares Thickness Specification Color.09 DuraGal Purple " A6 Yellow.56" DuraGal Black " A6 Green.24" DuraGal Red " A6 Red 5 " A6 White " A6 Blue 7 " A6 Gold / 2 " A6 Orange 9 " A6 Copper 5 " A6 Yellow " A6 Green 7 " A6 Pink " A6 Black " A6 Yellow " A6 Red " A6 Blue / 2 " A6 Orange 2" A6 Black Description Specification Color HR Flat and Round (Min. 50 ksi) A529 Blue and White HR Flat A572 Gr. 50 Green and White HR Flat C008 Blue and Green HR Flat and Round C08 Black & Blue HR Flat, Round, and Square C040/045 Green and Red HR Flat C055 Green and Orange HR Flat, Hollow, and Solid Tul Bar C070 Red and Orange HR Flat, Round, Square C095 Silver B.E. Weedcutter C055 Green B.E. Weedcutter C070 Orange Page 9 Color Codes COLOR CODES
Hot Rolled Bar Shapes Bar Angles, Channels & Tees Thickness Specification Color.094" DuraGal Blue " A6 Yellow " A6 Green Bar Tees A6 Blue Alloy Bars Description Specification Color HR HT Stress Relieved Round 440 Blue and Purple CF HT Stress Relieved Round 440 Green and Purple CF HT Stress Relieved Square 40 White and Purple CF HT Sq. (NOT Stress Relieved) 40 White and Orange CF Round ETD 50 Purple Rebar Description Specification Color Rebar GR 40 A65 Blue Rebar GR 60 A65 Red Rebar GR 60 (Weldable) A706 Yellow Cold Finished Bars Description Specification Color CF Flat C08 Black CF Round C08 Black CF Rd-Drawn G.&P./T.G.&P. C08 Black and White CF Round C045 Red CF Round C25 White CF Round-Leaded 2L4 Orange CF Round 7 Gold CF Rd. Stressproof 44 Yellow CF Rd. Stress Relieved 44 Green Fatigue Proof 7 Brown Precision Ground Shaft C045 Pink xx Undersize **Over " stored in cardboard tubes. CF Square C08 Black CF Square (Round Corners) C08 Pink CF Hex C08 Black CF Hex - Leaded 2L4 Orange Color Codes Page 92
Structural Shapes Structural Angles Thickness Specification Color.09 DuraGal Purple " A6 Yellow.56" DuraGal Black " A6 Green.24" DuraGal Red " A6 Red 5 " A6 White " A6 Blue 7 " A6 Gold / 2 " A6 Orange 5 " A6 Yellow " A6 Green 7 " A6 Pink " A6 Black Description Specification Color Wide Flange A6 Blue Hi Tensile A572 Gr.50 Green & Yellow Dual Grade A992 M Beams (Misc.) A6 Blue S Beams (Std. I) A6 Blue H Pilings (Domestic) A6 Blue and Red H Pilings (Import) A6 Blue and White Channels A529 Blue and White Channels, Standard A6 st wt. Blue 2 nd wt. Blue and Red rd wt. Blue and Green 4 th wt. Blue and Yellow Channels, Misc. A6 Blue Tube, Square & Rectangular (Includes DuraGal) Wall Thickness Specification Color.049 A500 A / A5 Black.060,.06,.065 A500 A / B / C / A5 White.072,.07,.075 A500 A / A5 Copper.08 A500 A / B / C / A5 Pink.090,.095 A500 A / A5 Blue.09 A500 A / A5 Purple.20,.25 A500 A / B / C Yellow.80,.88 A500 B / C Green.28,.250 A500 B / C Red. A500 B White.75 A500 B Blue.500 A500 B Orange.625 A500 B Yellow Tube, Pre-Primed Wall Thickness Specification Color Under 2" Sq. & " X " Rect. A5 As Above Over 2" Sq. & " X / 2 " Rect. A500 B As Above Page 9 Color Codes COLOR CODES
Tube, Flashout 2.5 X 2.5 X 0.250 Red and Gold Tube, Round HREW & CREW Wall Thickness Specification Color Mech Tube-HREW & CREW A5-T & T2 Same as Square Tube Pipe Description Specification Color Pipe Std (Sch 40) A5A Green X Heavy (Sch 80) A5A White Pipe Std (Sch 40) A5B Blue X Heavy (Sch 80) A5B Red Pre-Primed (KleenKote ) Pipe No Grade N/C Uncoated Pipe A5A Orange Uncoated Pipe A5B Pink Uncoated Pipe (Sched. 0) A5A Gold Plate Plate products are marked with the color code for the grade on the corners of the plate. The color code for the thickness of the plate is marked as a stripe of color on the ends of the plate. (Example: 5 " A572 Gr 50 would have Green & Yellow on all four corners to denote the grade and a stripe of Blue on both ends to denote the thickness.) Color Code For Grade Description Specification (On all Corners) Hot Rolled A6 Blue Floor Plate Comm. Q No Color Abrasion Resistant AR25 Yellow Brinell 2 Purple and Yellow Brinell 60 Red and Yellow Brinell 400 Copper and Yellow Brinell 500 Black and Yellow Brinell, Formable 400 White and Yellow Brinell, Formable 440 Pink and Yellow Brinell, Formable 500 Pink, Black and Yellow Constructional Alloy (Tl Type) A54 Pink High Strength, Low Alloy A656 Gr 80 Pink and White High Tensile A572 Gr 42 Green and White High Tensile A572 Gr 50 Green and Yellow High Tensile A572 Gr 60 Green and Gray ABS Certified A28 Gr C Green and Blue Weathering A588 Blue and Yellow HR Corten A242 Blue and White HR Pressure Vessel Quality A56 Gr 70 White HR Low Carbon C00 Copper HR Low Carbon C05 Copper and Blue HR Low Carbon (Robinson Proc.) C00 Copper and Purple HR (Robinson Proc.) A6 Blue and Purple HR Stress Free Plate A6 Blue and Orange HR Stress Free Plate C008 Yellow and Orange HR Stress Free Plate A570 Red and Orange HR Med Carbon C05 Orange HR Med Carbon C040/045 Green HR Med Carbon C055 Green and Orange Color Codes Page 94
HR UM A6 Blue HR UM (Min. 50 ksi) A529 Blue and White Max. Carbon Max. Carbon Gold Plate Thickness Color Code/Thickness (Marked on both ends) " Green " Red 5 " White " Blue 7 " Gold / 2 " Orange 5 " Yellow " Green 7 " Pink " Black " Yellow " Green " Red " Blue / 2 " Orange 5 " Yellow " Green 7 " Pink 2" Black 2 " Yellow 2 " Red 2 / 2 " Orange 2 " Green " Black / 2 " Orange 4" Black 4 / 2 " Orange Sheet, Hot Rolled and Gauge Floor Plate Thickness Specification Color 7 Ga (.79) A569 Orange 0 Ga (.45) A569 Gold Ga (.96) A569 Black 2 Ga (.046) A569 Yellow Ga (.0847) A569 Orange 4 Ga (.0747) A569 Red 6 Ga (.0598) A569 Green Sheet Miscellaneous Description Specification Color Sheet (Calwell ) PQ55 Red and Black Sheet (Robinson Process) C00 Copper and Purple Sheet (High Tensile) A607 (Gr 45) White Sheet (High Tensile) A607 (Gr 50) Green and Yellow Page 95 Color Codes COLOR CODES
Sheet, Cold Rolled Thickness Spec. Color 0 Ga (.45) A66 Gold Ga (.96) A66 Black 2 Ga (.046) A66 Yellow Ga (.0847) A66 Orange 4 Ga (.0745) A66 Red 6 Ga (.0598) A66 Green 8 Ga (.0478) A66 Pink 20 Ga (.059) A66 Gold 22 Ga (.0299) A66 Yellow 24 Ga (.029) A66 Red 26 Ga (.079) A66 Green Sheet, Flat Galvanized Thickness Spec. Color 0 Ga (.8) A65 CQ, CTD Gold 2 Ga (.09) A65 CQ, CTD Yellow 4 Ga (.079) A65 CQ, CTD Red 6 Ga (.064) A65 LFQ, CTD Green 8 Ga (.052) A65 LFQ, CTD Pink 20 Ga (.040) A65 LFQ, CTD Gold 22 Ga (.04) A65 LFQ, CTD Yellow 24 Ga (.028) A65 LFQ, CTD Red 26 Ga (.022) A65 LFQ, CTD Green 28 Ga (.09) A65 LFQ, CTD Pink 0 Ga (.06) A65 LFQ, CTD Gold PQS Electro Galvanized (Chromated)A65 Class C As Above PQS Wiped Galvanized (A40) A65 LFQ As Above Aluzinc Plus (Steel sheet with aluminum/zinc coating) As Above Expanded Metal Width of opening (color end). Thickness of strand (color side) Opening Thickness Color " # 6 Black / 2 " # 9 Red / 2 " # 0 Gold " # Green " # 4 White " # 6 Orange / 2 " # 8 Blue 2" # 20 Yellow Example: " #20 Black end, yellow side. Expanded Metal Grating Weight Spec. Color.00 Lb. Comm Q White.4 Comm Q Orange 4.00 Comm Q Yellow 4.27 Comm Q Green 5.00 Comm Q Blue 6.25 Comm Q Gold 7.00 Comm Q Red All Other Products No Color Color Codes Page 96
Notes Page 97 Color Codes COLOR CODES
Notes Color Codes Page 98