Ordering example: Damper BKUNK90 Test certificate Z41.3594 Resistance class K90/K30 in BKUNK90/EE/B=797xH=400xL=400 Standard damper length; on request, special dimensions are available Dimensions B x H (width x height) in mm, side H = operating side Accessories: e.g. electrical limit switch, see page 47 Fire damper of fireproofing plates Please note: State any requests separately, e.g. onesided (operating side BS or wall side MS), twosided or completely without duct connecting profile. Please note: A special documentation has not been prepared for the BKUNK90, as the fitting positions are the same as for our damper. There is a difference in dimensions: The BKUNK90 housing and damper blade is 40 mm (: housing = 50 mm, damper blade = 60 mm). In addition, the BKUNK90 is always supplied with an electric motor according to page 51 52. Tender text: page 22. Technical data and fitting positions: page 24 31. Dimensioning of suspensions according to weight table no. 4 and 5: page 37 43. Blade projections: page 44. Design diagrams: page 57 59. Corrosion test The BKUN has achieved a positive test result during tests with sulfur dioxide SO 2 (high content of damaging gases) according to IEC 68 Part 242 and salt spray, cyclic (sodium chloride solution) according to IEC 68 Part 2.52. 1 ) See page 24 31 for technical data, dimensions and installation examples of our damper. The thickness of the housing wall differs (BKUN = 40 mm) and also the damper blade (BKU = 60 mm, BKUN = 40 mm). 21
Lintel accordance with 41026 Fitting positions and sizes Wall thickness W = min. 40 mm Wall installation: Fill circumferential gap with mineral wool (A1 DIN 4102). Within walls Directly in front of the wall Dimensions Sizes available Width Height Nominal size B Nominal size H 200 201 200 201 224 227 224 227 250 252 250 252 280 283 280 283 315 318 315 318 355 357 355 357 400 400 400 400 450 449 450 449 500 503 500 503 560 565 560 565 630 634 630 634 710 711 710 711 800 797 800 797 900 894 1000 1003 1120 1125 1250 1262 1400 1416 1500 1500 L = 400 mm (without duct connecting profile) Standing on the floor Vertical axis Hanging beneath the floor Operation at the bottom Operation at the top 24
Dimensions 1 Housing of fireproofing boards (50 mm thick) 2 Stop (40 x 20 mm) 3 Sealing of the stop 5 Duct connecting profile with keyhole Possibility to connect to connecting profile 30.23 and 20 mm 8 Corner in galvanized steel, 75 x 75 x 1,5 mm thick 9 Mounting plate in galvanized steel, 1,5 mm thick 12 Damper blade of fireproofing boards (60 mm thick) 17 Intumescent material, ca. 40 mm wide I Release mechanism with fusible link 72 C (a fusible link with a 90 C static temperature of activation is available for hotair installations) II Protective box III Clickstop device, up to H 503 mm IV Clickstop device, up to H 565 mm V Hand lever with ball knob View A (Drawing without the protective box) View B Detail C Detail D Detail E Damper Test certificate Z41.3329 Resistance class K90/K90 according to DIN 41026 Installation into wall of brickwork or concrete without suspension Fill gap of approximately 20 mm with mineral wool (A1 DIN 4102) Circumferential gap filled with mortar of group II or III according to DIN 1053. 101 Flexible spigot, type SS 111 Ventilation duct of galvanized steel * Here a projection of 70 mm is recommended min. min. Installation provisions The dampers may also be mounted with a vertical axis of rotation of the damper blade into walls of concrete, brickwork according to DIN 1053, wall panels of concrete, gas concrete, gypsum according to DIN 18 163 and at least 40 mm thick partition walls; this also applies to corresponding shaft walls and the walls of vertical ventilation ducts. The distance between the housing walls of the dampers is ca. 100 mm. Expansion compensation Combustible flexible spigots of at least standardflammable materials (class B2 according to DIN 4102), min. 10 cm long (when installed), shall be arranged between the damper and the ventilation duct in case of the following applications: within walls according to Din 1053, which are less than 100 mm thick, within light partition walls, within shaft walls, within gypsum wall panels. Force transmission within walls The dampers within walls, outside of walls and directly in front of walls shall only be connected to such ventilation ducts that due to their design or fitting position cannot apply considerable forces to the dampers or walls in case of fire. 25
Resistance class K90/K30 in Installation into light partitions Installation into light partitions (with metal framework) Installation into lightweight mounting walls with and without a metal framework (according to the test certificate) Example: Fire resistance class depending on the minimum thickness W (dimensions in mm) of the walls Fire resistance class of the wall Fire resistance class of the fire damper F30 K30 F90 K90 Permissible wall height up to Mounting walls with a metal framework and a board covering Walls with a metal framework and a covering of gypsum plasterboards 75 100 6 m gypsum plasterboards according to the test certificate gypsum fleece plasterboards according to the test certificate 200 175 200 250 9 m 8 m 7 m 9 m calcium silicate boards according to the test certificate 70 84 6 m gypsum boards for residential buildings 90 110 3,5 m 3,75 m fireboard wall according to the test certificate 140 9 m Walls without a metal framework of calcium silicate boards according to the test certificate, if the wall thickness is 2,2 m vermiculite boards according to the test certificate 70 5 m 40 40 40 40 3 m 5 m 1 BKU housing (50 mm thick) 48 A DIN 4102 mineral wool 50 Gypsum plasterboard doubling, 100 x 12,5 mm 51 Wall profile in galvanized steel, type UW 50 (horizontal profile) 52 Wall profile in galvanized steel, type CW 50 (vertical profile) 53 Dry wall screw of zincplated steel, 3,5 x 35 mm to fasten the doubling 55 Fastening of zincplated steel, 3 x 6 mm Mineral wool of the wall Connection directly beneath a solid wall Section AA Installation into light partitions (without metal framework) Wall height The connections shall be the same as for the ducts, when connecting to board ducts. The minimum distance between two fire dampers is 120 mm. Wall thickness W 100 and wall height according to the test certificate of the wall. * Suspension (dimensioning in accordance with DN 41024, see pages 37 to 43) 26
Mounted in front of the wall and connected to a L90 duct Damper Installation in front of the wall and connected to a L90 duct dimensioning and suspension: page 37 to 43 Connection of the BKU to a L90 duct and with a flexible spigot to extended steel ducts 1 Housing of fireproofing boards (50 mm thick) (BKUN = 40 mm) 2 Stop (40 x 20 mm) 12 Damper blade of fireproofing boards (60 mm thick) 101 Flexible spigot, type SS 111 Ventilation duct of zincplated steel 112 L90 ventilation duct Connection to a L90 duct Connection to shaped L90 parts Detail A Detail B 27
BKU in front of the wall, in connection with a PROMATECT wall frame, type PR Installation directly in front of walls Reconstruction of old buildings and buildings containing asbestos The fire damper is mounted directly in front of the wall. In both drawings the frames are only used as a means to fasten the BKU. A suspension via traverse is indispensable for the installer. The circumferential gap (20 mm) shall be filled with mineral wool (A1 DIN 4102) (For the suspension, see pages 37 to 43) 1 Housing of fireproofing boards (50 mm thick) (BKUN = 40 mm thick) 2 Stop (40 x 20 mm) 12 Damper blade of fireproofing boards (60 mm thick) (BKUN = 40 mm thick) 94 Wall frame, type PR Dimensions: 150 x 40 mm thick 95 including CERAPAPER sealing 96 Frame profile, type WP Dimensions: 70 x 70 x 1,5 mm thick 97 including an intumescent material 10 mm thick (circumferential) BKU in front of the wall, in connection with an intumescent material and a zincplated frame profile, type WP Steel dowel by the installer Flange borings H/B H/B from H/B from B from B from up to 357 = 2 holes 400 up to 634 = 3 holes 711 up to 797 = 4 holes 894 up to 1262 = 5 holes 1416 up to 1500 = 6 holes 28
In front of concrete walls Installation in front of a concrete wall The damper is shown without a duct connecting profile Fastening of the WE to a BKU and a concrete wall Concrete wall Fitting proposal: BKU without suspension in front of a concrete wall Number and location of support brackets type WE are given in the adjoining table. The brackets are secured to the concrete wall with fire safety dowels type KMUF10, which are sufficient regarding the number of brackets (this refers to a damper length of 400 to 800 mm). Number and location of support brackets type WE H 201 up to 400 H 201 up to 400 H 201 up to 503 H 565 up to 1500 I Support bracket, type WE Zincplated steel, 80 x 80 x 160 mm long II CARBOWOOL sealing (glued on) 80 x 160 x 5 mm thick III Hexagon head screw according to DIN 931, M 10 x 30 mm H 449 up to 797 H 449 up to 797 H 201 up to 503 H 565 up to 1500 IV DIN 125A washer V Fire safety dowel, type KMUF10 VI Sealing glued onto the BKU Front side, in direction of the CARBOWOOL wall, 50 x 5 mm thick 29
Standing on the floor Duct connecting profile Dry wall screw 4 x 40 mm 1 Housing of fireproofing boards (50 mm thick) 98 Support bracket of zincplated steel 99 Floor frame, type DR 100 Including CERAPAPER sealing 101 Flexible spigot Up to Suspension and damper weight (see page 37 43) Detail A Support bracket required for sizes up to B = 503 x H x 503 mm BKU extension for H > 400 mm H X 449 225 503 250 565 280 634 315 711 355 797 400 Dry wall screw 4 x 40 mm by the installer M8 steel dowel and M8 screw by the installer 30
Resistance class K90/K30 in Hanging beneath floors BKU extension for H > 400 mm H X 449 225 503 250 565 280 634 315 711 355 797 400 If the BKU dampers are installed hanging beneath the floor, then the dampers have the fire resistance class K90, when connected to ducts of material class A according to DIN 4102 (noncombustible ducts) or with a cover of mesh wire grating (mesh size 20 mm ). 1 Housing of fireproofing boards (50 mm thick) 101 Flexible spigot 102 Intumescent material, type PX Dimensions: 50 x 10 mm thick (BKUN 40 x 10 mm thick) Please order separately 103 Support bracket, type WE Dimens.:100 x 100 x 160 mm long Please order separately 104 M10 driving nut 105 Covering frame 50 x 10 mm 106 Threaded rod, depending on the dimensioning M8 to M20 (by the installer) 107 Nut, M8 to M20 (by the installer) 108 Washer (by the installer) 110 Hexagon head screw M10 x 50 mm Please order the PX intumescent material and WE support brackets separately. Dimensioning of the threaded rod Detail A Detail pos. 103 The BKU weight is given in table no. 3, 4 and 5 on page 41. The dimensioning of the threaded road is given on page 37 43. Weight per support bracket Type: WE 2,5 kg =ˆ Ø depends upon the thread dimensioning Up to B = 503 / 2 brackets From B = 565 upwards / 4 brackets 31