DITEK Manufacturing Services Prototype to Full Production and Box Build
ABOUT DITEK MANUFACTURING SERVICES Located at 1720 Starkey Rd. Largo, FL 33771 50,000 sq ft Facility with 27,000 sq ft of Manufacturing 90 100 Employees Privately Owned Company (Building & Land) Financially Secure Founded in 1988 Dedicated Experienced Employees Commitment to Excellence
TECHINICAL CAPABILITIES Thru-Hole PCB Assembly SMT Fine Pitch, 17 mil Pitch QFPs SMT Components As Small As 0201 Double Reflow or Bottom Side Adhesive (2-Sided SMT) Micro BGA & Large Array BGA RoHS Capable Lead Free Processes and Equipment Repair & Rework Services In House Concurrent Design Engineering Services Continuous Flow Manufacturing ESD Facility Continuously Monitored Work Stations Automated Thru-Hole Assembly Ultrasonic Welding Conformal Coating Functional Testing
REGISTRATIONS / QUALITY ISO 9001 : 2000 Registered Planned ISO:13485 Registration (Medical Requirements) Q3 2008 IPC 610 Class II & Class III IPC Certified Trainers on Staff PCBA Serialization & Traceability 100% Receiving Inspection Key Process Inspection Points With Defect Data Entry Continuous Monitoring and Measuring Results Mirtec Automated Optical Inspection (AOI) PCB / PCBA Ionic Contamination Testing
CUSTOMER FOCUSED TEAMS Program Manager Directed Team Purchasing By Customer AVL Complete Visual Aid Documentation Generated Manufacturing Engineering Support Quality Engineering Support Thorough Communication & Feedback Design For Manufacturability Design Engineering Assistance / Capability Cost Reduction Initiatives
QUALITY INITIATIVES Aggressive Internal and External Customer Satisfaction How Good Are We Entitled To Be? Targeted Improvements in Manufacturing and Design Relayed to Customers to Drive Product Quality Established Measurable Process and Process Objectives Streamlined and Aligned Processes Eliminate Waste Through the Reduction of Unnecessary Movement and Elimination of Non-Value Value- Added Activities Aggressive Employee Training IPC-A-610 Certified Instructors Process Based Instructions and Certifications Increased Productivity and Consistent Product Quality Employee Empowerment: Responsibility and Authority To Stop The Line Continuous Improvement is Ingrained in The DITEK Culture.
MADE IN AMERICA Customer support is our primary responsibility. DITEK provides a Program Manager to lead a dedicated team of support personnel comprised of each of the manufacturing disciplines required. Our employees understand that the customer s s needs are paramount and strive to exceed all expectations. All employees are empowered to fully participate in the quality functions of all manufacturing ng processes and understand it is their responsibility to manufacture products as an extension of our customer. By utilizing the team concept we have the ability to be flexible and maintain a higher detail oriented focus. DFM and DFX are a normal part of our responsibilities to provide as much feedback to help streamline the processes and reduce cost. We recognize that in today s s world Made In America is not often heard so we take great pride in the fact that our customers have provided us with the opportunity to manufacture their products.
DATA / INFORMATION ERP Operating System Integrated AEGIS Manufacturing Software Customer Specific Inventories Quality Data Management System Serial Number Assignment / Tracking Routine Data Back-ups
MATERIALS MANAGEMENT Close Partnerships With Key Suppliers Bonded Inventory Programs to Support Continuous Flow Manufacturing Safety Stock Programs at Suppliers Warehouse and Adjusted According to DITEK Forecast Flexibility Material Received Just in Time For Production Lower Material Overhead Costs Materials Purchased to Customer AML and 100% Receiving Inspected
LEAN MANUFACTURING Optimal Order-to to-delivery Performance Close Collaboration and Communication With Supply Chain Partners Unidirectional Material Flow From Entry to Exit Points Automated, Integrated Continuous Flow Processes Workflow Drives Velocity Empowered Employees Promote Proactive Solutions
EQUIPMENT Fuji Radial/Axial PTH Machines (3) BTU VIP 98 Reflow Oven (3) BTU VIP 70 Reflow Oven (1) EMC Cyberclean Aqueous Board Wash (1) Universal GSM1 SMT Fine Pitch Flexible Placement Mach (2) Universal HSP SMT High Speed Placement Mach (2) MyData MY15 SMT Flexible Placement Mach (1) Multitronics LX-2000 SMT Low Speed Flexible Placement Mach (1) MPM S/P 200 Screen Printer (1) MPM SPM Screen Printer (1) MPM SP2040 Screen Printer (2) Universal Multi Mod DIP Inserter (1) UniDesign Drag Solder (2) Electrovert Econopak SMT Wave Solder (1) Technical Devices Wave Solder With Lead Free Option (2) Mirtec MV-3L Automated Optical Inspection Mach (1) SImplimatic Bare Board Loader (2) ERSA IR500A BGA Hot Air Reflow/Rework Glenbrook 80ML/RT X-RayX Aqueous Technologies #Z-100A Ionic Contamination Tester Conceptronics Atlantis 1200W Stencil Wash (1) Hepco 1500, 1700 & 8000 IC Radial & Axial Prep Machines (4) GPD CF-8, CF-9 9 & CF-10 Axial & Radial Prep Machines (3) V-Tech SMT Component Reel Counter (2) Ultrasonic Plastic Welding Mach (4) Various Conveyors, Pace Line SA & Transfer (15)
MY15/HYDRA FLEXIBLE SMT PLACEMENT Versatile SMT Placement Excellent For Prototype Runs Can Place Down to 0201 Size Components Fine Pitch/BGA & CSP Capable Three Cameras Highly Accurate High Speed Placements
DITEK S MANUFACTURING FLOOR
THANK YOU FOR VIEWING OUR PRESENTATION. PLEASE CALL OR EMAIL FOR MORE INFORMATION, TO REQUEST A RFQ OR FOR AN APPOINTMENT TO VISIT OUR FACILITY. 1-800-753-2345 or (727) 812-5000 jim.dolloff@ditekcorp.com or roy.vannostran@ditekcorp.com Jim Dolloff Program Manager Roy VanNostran VP Operations