The world s most trusted source of power for the water industry Application Expertise Proven Equipment Global Support 1
Cummins Power Generation combines decades of industry experience with integrated systems expertise. Customizable for Any Application Water facilities demand reliable power for the consistent operation of pumps and equipment that keep them running and water flowing. But due to the wide range of applications, no two water and wastewater treatment plants are exactly alike. Variances in pumping conditions, reliability of utility power sources, and electrical system architectures all result in differing power system requirements. Cummins designs and produces all elements of the power systems, providing custom-engineered power systems tailored to meet your unique needs. Robust Motor Starting and Block Load Performance Water facility operators around the world rely on Cummins systems integration experts to ensure that processes and equipment remain operational at all times. Our world-class transient performance is measured in our ability to handle the voltage dips that occur when power is transferred to the backup systems. Cummins delivers the fastest response time and shortest power dips in the industry, allowing critical pumping equipment to stay online without compromising performance. Cummins generators are used in some of the toughest environments in the world, where many operators rely on our equipment to be the primary power source for their facility. Global Service and Support Just as the need for water is universal, Cummins Power Generation maintains a vast network of diesel and gas power experts in every corner of the world. Our best-in-class global sales and support staff is trained to implement your unique requirements while adhering to regional and regulatory nuances from electrical codes to contractor relationships. Our worldwide footprint ensures you get the exceptional support you need, wherever your water facility is located. 2
Cummins Power Generation ensures uninterrupted water supply. Around the globe, water and wastewater treatment plants produce water that is fit for human consumption, agricultural purposes, industrial uses or for release into local waterways. Municipalities rely upon their water network to provide efficient distribution of precious water resources while complying with increasingly stringent regulations and at the lowest cost to local stakeholders. This network relies on several key facilities to deliver on the promise of clean, safe water. Water treatment facilities treat surface or groundwater to provide a steady stream of potable water. Wastewater treatment plants utilize screening, sedimentation, aeration and disinfection treatment processes to convert wastewater into environmentally safe effluent flows. Desalination plants are vitally important in regions with limited fresh water resources, creating potable water by removing salt and other impurities from seawater and groundwater. Pumping stations are the heart of this distribution network, propelling fluids from one place to another throughout the network. Wherever water facilities are located, plant operators and specifying engineers trust the experienced professionals at Cummins Power Generation to integrate reliable on-site power systems that ensure uninterrupted water supply. 3
Providing power for the water industry requires significant experience. In the water industry, every facility has its own unique power requirements dictated by the amount of water treated, the method of treatment, and volume of water to be distributed. As a rule, the power required is proportionate to the intensity of the water processing or treatment method. That s why Cummins Power Generation has engineered customizable, scalable power systems that can be configured to meet the specifications of each plant. Whether you need 1 MW of plant backup power or 10 MW of primary power for critical pumping stations, Cummins can tailor a robust power system that meets your specific requirements delivering dependable power when you need it most. in the reverse osmosis process, potentially leading to expensive repair or replacement costs and extended downtime. Efficient, reliable primary and backup power systems are a critical necessity for desalination operations. Traditional Water and Wastewater Treatment Plants Desalination Plants Desalination is an energy-intensive process that requires significant power to effectively treat brackish and salt water. Prolonged power outages can damage sensitive membranes that are used Both water and wastewater facilities place great demands on pumping equipment for consistent water distribution and treatment processes. When pumps go offline due to power outages, these processes are halted and water distribution ceases. In the case of large municipalities, returning all plant systems to normal operations and resuming the distribution of water can be a daunting task. During prolonged outages under-treatment may occur, and the penalties both in terms of financial and environmental damage can be severe. 4
Wastewater Treatment Digester Applications Wastewater treatment plants that use anaerobic digestion produce methane gas, which is a potentially valuable renewable resource. In many cases, methane gas must be captured and destroyed to comply with regulations. But rather than disposing the methane in a flare, it can often be used to fuel on-site engine-generators. Through the application of combined heat and power, Cummins is able to generate electricity and leverage heat to support the wastewater treatment process. This results in significant savings in energy costs while reducing greenhouse gas emissions. As every treatment plant has unique design requirements, Cummins offers the expertise to customize power systems to the specific needs of each facility. Cummins turnkey services start with design support at the initial planning stage and continue with operational and maintenance services throughout the life of the plant. Our experienced project managers and skilled technicians help bring your plans to fruition. Water Distribution Water distribution facilities are the heart of the water network, responsible for pumping water through the system. A power outage that disrupts pumping or lifting stations can put a significant strain on the network, potentially leading to flooding or discharge of untreated wastewater. Cummins fail-safe power systems ensure that critical pumps remain operational. 5
The water industry s preferred single-source power system provider Cummins Power Generation engineers power systems that integrate every critical component of backup and prime power delivery. Only Cummins designs, manufactures, assembles and rigorously tests each component individually and the integrated system as a whole it s why we re the water industry s preferred single-source power provider. Digital Controls Technology PowerCommand microprocessor-based controls comprise the industry s best single-source solution, capable of integrating generator sets, automatic transfer switches and paralleling systems into a complete system. Modular systems are easily configured to meet water facility requirements, including paralleling, non-paralleling and basic control scenarios. Remote Monitoring Capabilities High-horsepower Generator Sets Rugged, fuel-efficient engines, high-performance alternators, on-board digital control systems and turbochargers comprise the most robust and reliable generator sets in the world. Sophisticated emission control technologies make our diesel- and gas-powered generators the most environmentally efficient (and regulatory compliant) generator sets available to the water industry. Paralleling Systems PowerCommand paralleling systems integrate paralleling controls on generator sets, low or medium voltage power sections, automatic transfer switches, and a digital master control (DMC) for supervisory functions. A distributed logic concept is critical for achieving worldclass performance, ensuring generator sets effectively manage voltage dips that occur during load transfer. PowerCommand remote monitoring and control capabilities provide visibility to power system performance anywhere giving operators the opportunity to remain connected to multiple sites remotely. Our advanced functionality enables operators to monitor up to 12 devices in any combination of generator sets, transfer switches and expandable I/O modules. End users can perform a variety of critical operator functions: start and stop generator sets and transfer switches, reset and acknowledge warning type faults, and activate and deactivate output controls. And, configurable notification preferences allow the operator to receive event alerts via email, text and SNMP communications. 6
Global service and support Approximately 600 Branch Locations in More Than 190 Countries and Territories In almost every corner of the world, an expert Cummins distributor is the first line of support for application, commissioning, troubleshooting, preventive maintenance contracts and aftermarket service requirements for every aspect of the power system. With sales staff and service technicians numbering in the thousands, and local parts inventories, Cummins distributors provide complete power system accountability to water and wastewater treatment plants worldwide. Plant operators and specifying engineers need only one point of contact for the entire power system, saving time and simplifying complicated integration and service scenarios. They know they can depend on Cummins Power Generation to keep the water flowing. Dependable Performance and Expert Consultation Regardless of the specific application, Cummins Power Generation provides the consulting expertise and integrated power systems that deliver failsafe performance under any circumstance. With robust diesel and gas generator sets, paralleling systems, transfer switches and advanced remote monitoring capabilities, our integrated systems offer the highest degree of design and performance control available in the water industry. Our professional staff has a proven track record of successful system integrations worldwide. And, when it comes to being on the front lines of power system implementation, Cummins seasoned experts provide true turnkey services from design assistance, commissioning and installation to aftermarket support throughout the life of the power system. 7
Cummins Power Generation 3850 Victoria Street North Shoreview, MN 55126 USA Phone 1 763 574 5000 USA toll-free 1 877 769 7669 Fax 1 763 574 5298 Asia Pacific 10 Toh Guan Road, #07-01 Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399 Brazil Rua Jati, 310, Cumbica Guarulhos, SP 07180-900, Brazil Phone 55 11 2186 4195 Fax 55 11 2186 4729 China No. 2 Rongchang East Street Beijing Economic and Technological Development Area Beijing 100176 P.R. China Phone 86 10 5902 3000 Fax 86 10 5902 3199 Europe, CIS and Middle East and Africa Manston Park Columbus Ave. Manston Ramsgate, Kent CT12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902 India 35A/1/2, Erandawana Pune 411 038 India Phone 91 020 6602 7525 Fax 91 020 6602 8090 Latin America 3350 Southwest 148th Ave. Suite 205, Miramar, FL 33027 USA Phone 1 954 431 5511 Fax 1 954 433 5797 Mexico Eje 122 No. 200 Zona Industrial San Luis Potosí, S.L.P. 78395 Mexico Phone 52 444 870 6700 Fax 52 444 824 0082 Our energy working for you. www.power.cummins.com Global Water Treatment Expertise www.power.cummins.com Get the free mobile app at http:/ / gettag.mobi 2013 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand is a registered trademark of Cummins Power Generation. The Power of One, InPower and Our energy working for you. are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. GLSB-5773-EN (8/13)