Making Things Right IFAT Media Dialog

Transcription

1 Towards Smart Water : Efficient, smart automation solutions from Siemens Making Things Right IFAT Media Dialog Answers for industry.

2 Continuing a tradition of industry-specific expertise over many years: Siemens as a partner to water and wastewater plant operators Comprehensive electrical engineering portfolio of products, solutions and services for the monitoring and control of plants and distribution networks Focus on projects in the field of water and wastewater treatment, water transport (distribution networks) and seawater desalination. Worldwide Siemens network spanning around 190 countries. Expert teams in 14 countries around the globe. Concentration of core competence in automation and control technology as well as industrial software.

3 Siemens Industry portfolio for water and wastewater applications: One-stop products, solutions, services and industry-specific expertise. Industry Sector Comprehensive portfolio of water and wastewater applications Industry Automation Industry-specific focus Drive Technologies Produkte Products und Systeme and systems Chemicals Customer Services Drive technology and industrial controls Motors, frequency converters, gears Integrated drive systems Motor control centers Protection relays Energy distribution Low/medium/ high voltage switchgear Energy management Services & support Energy optimization concepts Automation concepts Engineering Onsite/offsite maintenance Lifecycle services Automation Process control system HMI / SCADA Process control, MES (Manufacturing Execution System) Network components Telecontrol Instrumentation Systems and solutions Lösungen Water Templates Consultat DVD SIWA Optim SIWA Concept SIWA Secure SIWA Sewer SIWA Leak/LeakControl Instrumentation, sensors Weighing systems & scales Analytics

4 Many years of success in the industry: Siemens customer references from the water & wastewater segment Wastewater treatment Czajka Sewage Plant, Warsaw (Poland) Conversion of the process control system to Simatic PCS7 Capacity increase from 240,000 to 435,000 m³/day Water treatment Xiangcheng water treatment plant, Suzhou (China) Automation and energy distribution with Simatic S7 and PCS 7, process instrumentation, low-voltage switchgear Increased operational reliability and reduced energy costs Water transport (pipelines, water distribution) Oguz-Gabala-Baku water pipeline (Azerbaijan) Simatic WinCC and Simatic S7 Early fault detection, leak warning, central monitoring, transparent operation Sea water desalination Europe s biggest sea water desalination plant in Valdelentisco (Spain) Complete automation with Simatic PCS 7 and process instrumentation Reduced energy requirement and water production costs Seite 9

5 Terms of reference for Siemens: To provide technological answers to economic challenges Enhanced performance and competitive strength Optimized and efficient operation TCO (Total Cost of Ownership) Process quality Plant availability Regulatory requirements Greater efficiency and energy savings Energy management Pump control Integrated drive systems Fast, efficient planning Integrated engineering Project duration Modernization Digital plant Smart automation systems and industrial software to address rising economic requirements on the part of plant operators

6 From Industrie 4.0 to Smart Water : Innovations from industry impact on the water industry Yesterday Today Tomorrow The day after tomorrow Local automation technology Communication-based automation Optimization of the entire production process through innovative software systems Self-optimization of cyberphysical systems based on the analysis of virtual models of different action alternatives ("Industrie 4.0") Increasing assertion of industrial software and IT Simulation as the basis for a self-organizing, self-learning system

7 Towards Smart Water : Technological levers to enhance competitive strength and efficiency Smart industrial software Standardized automation systems Industry-specific control and automation concepts for simple, efficient monitoring of plants and components. Cohesive networking Use of IP-based networks and telecontrol permits comprehensive, smart control of components and infrastructure. High-performance applications simplify planning and engineering and enable the smart control of plants and infrastructure.

8 Water Management System SIWA: A Smart Water solution for the water infrastructure Modular industry-specific software supporting the operation management of drinking water and wastewater networks Computer-aided simulation and optimization of operation management in complex networks and different situations Three main functions: To optimize the operating mode of water and wastewater networks To simulate scenarios and automation concepts To identify leaks in water transport systems and water distribution networks Target: To improve supply reliability and at the same time reduce resource and energy consumption Based on process control system SIMATIC PCS 7

9 Water management system SIWA: Modular structure permits customized application SEWER Stormwater management LeakControl Water loss management OPTIM Pump scheduling SIMATIC PCS 7 Other Functions SECURE Homeland security CONCEPT OTS Simulation LEAK Leak monitoring Optimization SIWA SEWER Stormwater management system in sewer networks SIWA OPTIM Optimization of pump schedules in drinking water pipelines and networks Simulation SIWA CONCEPT/OTS Network and system design and planning, validation of concepts and scenarios, operator training SIWA SECURE Monitoring, analysis and control of media flow and water quality, decision support in emergency cases Water Loss Management SIWA LEAK/SIWA LeakControl Leak detection & localization in pipelines and water distribution networks

10 SIWA OPTIM: Remote water supply for major German supply company Facts and Figures Capacity: about 90 million m³/ year, one of the largest German water supply companies Network length: 600 km Central SCADA system with approx. 140 substations Challenges Cost pressure due to decreasing water demand Siemens Solutions Optimization study using SIWA OPTIM: Data survey, data validation Calculation of several scenarios Report Performance based proposal Customer Benefits Reduced operational costs at high reliability of supply, cost savings of 350,000 EUR/year Protection/documentation of the knowledge, broadening of the knowledge basis Evaluation of planning/action alternatives

11 SIWA SEWER: Optimized wastewater management for a regional German supplier Facts and Figures Capacity WWTP: 20,000 m³/d 34 stormwater overflow tanks, 8 considered for optimization Challenges R&D project to establish state-of-the-art stormwater management Siemens Solutions Automated, mathematical optimization providing optimized valve and pump set points Offline-simulation of the system to evaluate optimization results Model-based inflow forecast (based on SWMM by US Environmental Protection Agency (EPA) provided by the project partners Customer Benefits Reduction of discharges by up to 50% for the selected scenarios Use of retention filter was significantly improved in simulated scenarios by optimization

12 SIWA LEAK: Loss-free water transmission in the Middle East Facts and Figures Capacity: 410,000 m³/d Length: 110 km Pipeline DN1200 Challenges Identification of leakages < 3% of nominal flow Leakage Detection System (LDS) using the existing instrumentation and communication Siemens Solutions Leakage detection system using SIWA LEAK: Data survey, data validation Engineering, commissioning Installation of SIMATIC PCS 7, incl. instrumentation and communication Customer Benefits High operational and supply reliability through automatic detection and localization of leakages Reduction of the operational costs through reduced losses of water caused by leakages

13 Advantages of Smart Water at a glance: The benefits of SIWA smart water management from Siemens Reduced carbon footprint Precise pump scheduling Increased portion of revenue water Operate in preventive mode Ensured water quality Avoidance of energy load peaks Avoidance of pipe bursts using controlled pressure reduction valves Energy bill can be reduced by up to 30% *) Fulfill the contract Increase income from revenue water Leakages can be reduced by at least 20% *) Comprehensive reporting meets governmental regulatory requirements Uninterrupted water supply Precise pressure and pump control Protected environment *) source: Frost & Sullivan CEO 360: Global Smart Water Grid Market

14 IFAT 2014: Making Things Right Siemens booth in Hall A1, booth A1.530 SIWA: Energy efficiency: IDS Integrated Drive System: SIMOCODE pro S: Modular system for the optimization of plants and water / wastewater networks Overarching energy saving strategies, optimum operation of pumping stations, efficient drive systems Integration of all drive components on three levels. Frequency converters, motors, couplings and gears from a one-stop supplier Entry-level category motor management system combining protection, control and monitoring functions at an attractive price

15 IFAT 2014: Making Things Right Siemens booth in Hall A1, booth A1.530 SIMATIC PCS 7: Telecontrol: The proven process control system for effective monitoring and efficient management of all processes Remote monitoring and control of plants and components via wireless networks Integrated engineering: Seamless interaction between engineering and automation for more efficiency and improved data quality Planning tools: Process instrumentation: Consultant DVD for consultants and planners with prepared specification text modules, manuals, product information and quick links Precise measurement of pressure, filling level, temperature and flow

16 Thank you for your attention. Peter Jefimiec I CC PR Gleiwitzer Str Nuernberg Tel.: +49 (911) Cell: +49 (172) peter.jefimiec@siemens.com Answers for industry.