CCI FasTrak High Capacity Smart Positioner 2
2 CCI provides the next level of control valve performance CCI provides the next level of control valve performance with FasTrak, a high capacity digital positioner that delivers unprecedented speed and dynamic control. This enables increased plant efficiency, reduced total cost of ownership, and quicker start ups due to ease of installation and tuning. FasTrak simplifies your control system by eliminating boosters, reducing equipment and maintenance costs.
3 Required Position FasTrak Standard+ Boosters Improved Plant Efficiency % STROKE 54 52 50 48 46 Tight process control Recover from disturbances faster Reduce impact of upsets Consistent performance over time without degradation Fast and accurate valve feedback 0 1 2 3 4 TIME (SECONDS) 1 Hz Sin Wave Test. 6% Stroke Amplitude Lower Equipment and Maintenance Costs Eliminates boosters Reduces maintenance costs % STROKE 51 50.8 2 1 0 0 1 2 3 4 5 6 TIME (SECONDS) 0-2% Step Response Test. 1000 = 1Sec Reduces replacement part inventory Eliminates external feedback device Easy to Install and Tune for Quicker Start Ups Easy auto calibration Removing boosters reduces setup and tuning time by 75% Tuning adjustments are not required Optional RCFT (Remote Control FasTrak ) software provides realtime performance feedback and complete management of control parameters. % STROKE 50.6 50.4 50.2 50 0 1 2 3 4 5 TIME (SECONDS) 50 to 50.5% Step Response 18 16 14 12 % STROKE 10 8 6 4 2 0 0 1 2 TIME (SECONDS) Signal Ramp 0 to 20% FasTrak simplifies your actuation solution
4
5 Remote Control Software Interface User friendly interface with all key parameters shown in one screen Tool for easy mechanical feedback alignment Self calibration wizard All parameters full control in a fine tuning expert page Graph tool for performance monitoring with configurable parameters Events and error reports Certified HART protocol communication compliant HART HART MUX HART Modem 4 20 ma FasTrak
6 Technical Specifications Power Electrical Connections Pneumatic Connections Connection 2 Wire from signal (min 3.5mA, 12-30Vdc) Signal: 1/2 NPT (std) or M20x1.5 (opt) Auxiliary input/output : 1/2 NPT (std) or M20x1.5 (opt) 1/2 NPT female Communication Standards HART, USB 2.0 Input Signal On Off Input Position feedback On Off Output Feedback Angle of Rotation Adjustable Speed Characteristic Curve PID(?) Control Parameters Travel Control Flow Capacity Nm3/h at 6 bar (Cv) Action Steady State Air Consumption 4-20mA with HART protocol; Configurable Split Range Nr 2 configurable digital (optocoupler 24Vdc) 4-20mA passive loop (Standard) Nr 2 configurable digital (optocoupler 24Vdc) Stroke Movement 90 Range 0-300 Seconds, Individually configurable for each direction Linear; Equal percentable Custom Individually configurable for each direction Min. and Max. Setting; Stroke limits; Adjustable thrust on seat Performance 180 (2.3 CV) Hysteresis + Deadband ±0.15% Repeatability ±0.15% Configurable: Single or Double 1.5 Nm3/h at 6 bar Performance (continued) Sensitivity ±0.1% Linearity ±0.3% Influence of Ambient Temp 0.3% for every 10 C Positioner Type Pressure Gauges Auto-Tuning Feature Display Remote Mounting Option Material NAMUR Mounting Instrument Air Air Quality Req. - Particle Size; Class per DIN ISO 8573-1. Class 3 is 5 micron. Compatibility with Natural Gas Supply Pressure Temperature Range (Std) Hazardous Area Classification Enclosure Specifications Capabilities 2 Wire Smart Optional, Bottom Mounted ü None ü Aluminum, Stainless Steel Feedback shaft ü Free of oil, water and dust to ISO 8573-1 Class 3 Not Compatible 2.5 bar (26.3psig) to 10.0 bar (145psig) Specifications -30 to 80 C (-22 to 176 F) ATEX II 2G Ex ia IIC T6/T5/T4 NEMA 4, IP66 Humidity Up to 100% CE Mark GOST-R Vibration Weight CE Conformity and EMC ü Up to 2g (ISA S75.13) 3.25 kg
7 I FT Signal H 4-20mA Hart D Digital RS 232 Mounting Connection 1 Standard 2 Linear kit 3 VDE-VDI (Namur) kit 4 Remote 5 Special Housing I Intrinsically safe (EExia) E Explosion proof (EExd) C Corrosion resistant S Special Certifications E European (CE or CE-ATEX) S Special Display 0 Blind cover Connections Electrical Air supply Air ports S ½ NPT ½ NPT ½ NPT M M 20 (with adapter) ½ NPT ½ NPT Exhaust 1 Standard IP66 2 Captured 3 High silenced
Contact us at: info@ccivalve.com For sales and service locations worldwide, visit us online at: www.ccivalve.com Throughout the world, customers rely on CCI companies to solve their severe service control valve problems. CCI has provided custom solutions for these and other industry applications for more than 80 years. DRAG is a registered trademark of CCI. 2009 CCI 943 12/09 #K