HLS One The Complete Multipoint Hardware Package Edition 2
Features & Benefits The Hardware 1. Manufactured from Stainless Steel for the highest level of corrosion resistance 2. Multiple locking points hold the door tight against weather seals preventing unwanted drafts 3. Stainless Steel strike plates in the most versatile styles for easier placement and installation 4. Self-lubricating parts for lasting durability with less maintenance 5. Full-size screw supports prevent the gear from flexing and bending ensuring a lifetime of performance and smooth operation 6. Field reversible latch and mishandling device allow for simple installation 7. Trimmable extensions ensure a perfect fit for any door size Latch Mishandling Device Stainless Steel Deadbolt 8. A simple lift of the lever and turn of the thumbturn is all it takes to fully engage all locking points quickly and securely Screw Support The HLS One There s no guesswork about what to order because we have already pre-selected the most popular and highest quality components for you. All fasteners needed for installing hardware and strikes are included in the package. Before & After: 500 Hours Salt Spray Yellow Zinc Dichromate Installation and adjustment instructions are included in every package. Add a HOPPE trim set and adjustable hinges and you have a convenient, single-source solution to add value to your door. Manufactured right here in the United States! 3000 Hours Salt Spray Stainless Steel 2
Frequently Asked Questions Question: Answer: What is HLS One? Isn t multipoint hardware complicated and high maintenance? Is it difficult to install? Are all of the necessary strikes and screws included? Is there a minimum purchase quantity? What is the lead time? What is the warranty? Can I return individual parts or will I have to return the whole system? Can I select the products that I want included in my kit? What do I do for a custom door size? What is the finish of the hardware in the packs? Can I get strikes to match the finish of my handle set? What type of handles are available for use with this hardware? Can you provide hinges as well? HLS One is a complete hardware solution in a box. It is a multipoint locking system that is pre-configured and specially packaged to add greater value and convenience. Not at all. When installed and used properly, multipoint hardware is simple to operate and requires very little maintenance. The additional locking points will improve door performance and add value. Installation is easy with a properly prepared sash and frame. Installation instructions are provided in every HLS One. Yes, all strike plates and screws for installation are included in the hardware package. No, a minimum purchase is not required. The target is two weeks, but lead times may vary. HOPPE s HLS Multipoint Hardware is backed by a limited lifetime mechanical and finish warranty. Single parts can be returned for warranty purposes only. Restocking fees apply for other accepted returns. For your convenience, we ve already determined the most popular products and sizes and selected those for our packs. The balance of our products are available for purchase as individual components only. We recommend the universal packs. See page 4 for pack numbers. To ensure the highest level of corrosion protection and durability, HOPPE only offers the HLS One with Stainless Steel components. Some strikes may be available in additional finishes for purchase separately. Please contact your HOPPE Sales Representative. Any of our HLS TM 9000 swing door handle sets may be used with this hardware. Refer to pages 14-17 for our most popular styles, or visit www.us.hoppe.com for the full offering. Yes, we recommend adjustable hinges for optimum door performance. See page 18 for information. Our adjustable hinges are available in finishes to match our handle sets and can also be seen online at www.us.hoppe.com. 3
92mm (3.62) Handle Height 3-Point Manual Tongue System HLS One for Door Thickness & 36 (914mm) Handle Height 186mm (7.32) 18mm (0.72) Deadbolt Throw Maximum Cutoff (Top Extension) 41mm (1.61) Bottom Tongue Position Top Tongue Position Top Extension Length Overall Length Door Size* 6 8 7 0 8 0 Universal Single Door Pack French Door Pack 3210661 3210741 3123305 3133706 3210661 3270866 3123305 3270874 3210716 3210759 3123356 3133714 3210767 3222477 N/A * Multipoint Extensions are trimmable and will fit a range of door sizes. Refer to Page 7 for a chart of actual door sizes. For 2.25 (57 mm) Door Thickness Order the appropriate Pack(s) from the chart above, and ADD (1) Latch & Deadbolt Strike No. 2014027 for each 2.25 (57 mm) thick Active Panel. All 3-Point Manual Tongue System Single Door (Active Panel) Packs Include: Bottom Gear with selected backset, and 36 handle height. Top Tongue Extension for selected panel height. Latch and Deadbolt Strike with curved lip in Stainless Steel. Tongue Strikes in Stainless Steel. Dust Caps for Strike Plates. Stainless Steel Installation Screws. Installation Instructions. Maximum Cutoff (Bottom Extension) All 3-Point Manual Tongue System French Door (Active and Inactive Panel) Packs include the above components, plus: Inactive Panel Bottom Gear with selected backset, and 36 handle height. Inactive Panel Top Shootbolt Extension for selected panel height. Shootbolt Strikes in Stainless Steel. 4
92mm (3.62) 3-Point Manual Shootbolt System HLS One for Door Thickness & 36 (914mm) Handle Height 20mm (0.79) Maximum Cutoff (Top Extension) Top Extension Length Cover Plate Door Size* 6 8 7 0 8 0 Single Door Pack French Door Pack 3686950 3686992 3687021 3687055 3686976 3687004 3687039 3687063 3686984 3687012 3687047 3687071 186mm (7.32) 41mm (1.61) Middle Extension Length * Multipoint Extensions are trimmable and will fit a range of door sizes. Refer to Page 7 for a chart of actual door sizes. For 2.25 (57 mm) Door Thickness Order the appropriate Pack(s) from the chart above, and ADD (1) Latch & Deadbolt Strike No. 2014027 for each 2.25 (57 mm) thick Active Panel. 18mm (0.72) Deadbolt Throw Overall Length All 3-Point Manual Shootbolt System Single Door (Active Panel) Packs Include: Bottom Gear with selected backset, and 36 handle height. Handle Height Top Shootbolt Extension for selected panel height. Latch and Deadbolt Strike with curved lip in Stainless Steel. Shootbolt Strikes in Stainless Steel. Dust Caps for Strike Plates. Stainless Steel Installation Screws. Installation Instructions. All 3-Point Manual Shootbolt System French Door (Active and Inactive Panel) Packs include the above components, plus: 20mm (0.79) Inactive Panel Bottom Gear with selected backset, and 36 handle height. Inactive Panel Top Shootbolt Extension for selected panel height. Additional Shootbolt Strikes in Stainless Steel. 5
Handle Height Bottom Tongue Position 5-Point Manual Tongue/Shootbolt System HLS One for Door Thickness & 36 (914mm) Handle Height Door Size* 6 8 7 0 8 0 Single Door Pack French Door Pack 3210679 3210687 3123313 3123321 3210695 3210708 3123330 3123348 3210724 3210732 3123364 3123372 * Multipoint Extensions are trimmable and will fit a range of door sizes. Refer to Page 8 for a chart of actual door sizes. Cover Plate Top Extension Length Maximum Cutoff 20mm (0.79) (Top Extension) For 2.25 (57 mm) Door Thickness Order the appropriate Pack(s) from the chart above, and ADD (1) Latch & Deadbolt Strike No. 2014027 for each 2.25 (57 mm) thick Active Panel. All 5-Point Manual Tongue/Shootbolt System Single Door (Active Panel) Packs Include: Bottom Gear with selected backset, and 36 handle height standard. Top Tongue/Shootbolt Extension for selected panel height. Overall Length Middle Extension Length Top Tongue Position 41mm (1.61) 92mm (3.62) 186mm (7.32) Latch and Deadbolt Strike with curved lip in Stainless Steel. Tongue Strikes in Stainless Steel. Dust Caps for Tongue, Latch & Deadbolt Strikes. 18mm (0.72) Deadbolt Throw Shootbolt Strikes in Stainless Steel. Stainless Steel Installation Screws. Installation Instructions. All 5-Point Manual Tongue/Shootbolt System French Door (Active and Inactive Panel) Packs include the above components, plus: Inactive Panel Bottom Gear with selected backset, and 36 handle height. Inactive Panel Top Shootbolt Extension for selected panel height. Additional Shootbolt Strikes in Stainless Steel. 20mm (0.79) 6
HLS One Door Size Ranges 3-Point Manual Tongue System Single Doors Door Thickness 36 (914mm) Handle Height French Doors Door Thickness 36 (914mm) Handle Height Door Size 6 8 & 7 0 8 0 Actual Door Size Range 71.06-85.63 (1805 mm - 2175 mm) 79.13-99.41 (2010 mm - 2525 mm) Pack No. 3210661 3123305 3210716 3123356 Door Size 6 8 7 0 8 0 Actual Door Size Range 78.70-82.64 (1999 mm - 2099 mm) 81.65-85.59 (2074 mm - 2174 mm) 90.31-99.37 (2294 mm - 2524 mm) Pack No. 3210741 3133706 3270866 3270874 3210759 3133714 3-Point Manual Shootbolt System Single Doors Door Thickness 36 (914mm) Handle Height French Doors Door Thickness 36 (914mm) Handle Height Door Size 6 8 7 0 8 0 Actual Door Size Range 76.61-80.55 (1946 mm - 2046 mm) 82.52-86.46 (2096 mm - 2196 mm) 94.33-98.27 (2396 mm - 2496 mm) Pack No. 3686950 3687021 3686976 3687039 3686984 3687047 Door Size 6 8 7 0 8 0 Actual Door Size Range 78.70-80.55 (1999 mm - 2046 mm) 82.52-85.59 (2096 mm - 2174 mm) 94.33-98.27 (2396 mm - 2496 mm) Pack No. 3686992 3687055 3687004 3687063 3687012 3687071 7
HLS One Door Size Ranges 5-Point Manual Tongue/Shootbolt System Single Doors Door Thickness 36 (914mm) Handle Height French Doors Door Thickness 36 (914mm) Handle Height Door Size 6 8 7 0 8 0 Actual Door Size Range 76.61-80.55 (1946 mm - 2046 mm) 82.52-86.46 (2096 mm - 2196 mm) 94.33-98.27 (2396 mm - 2496 mm) Pack No. 3210679 3123313 3210695 3123330 3210724 3123364 Door Size 6 8 7 0 8 0 Actual Door Size Range 78.70-80.55 (1999 mm - 2046 mm) 82.52-85.59 (2096 mm - 2174 mm) 94.33-98.27 (2396 mm - 2496 mm) Pack No. 3210687 3123321 3210708 3123348 3210732 3123372 Jig Systems Available: 2023741 Frame Kit 2023716 2753348 Sash Kit for 45 mm () Sash Kit for 60 mm () Contact your Sales Representative about instructional videos and special pricing on Jig Systems. 8
Reference Drawings - Door Prep & Universal Gear Wood Eurogroove Universal Gear +.008 -.004.11 + 0.2 2.7-0.1.638 +.008 -.004 16.2 + 0.2-0.1.480 +.008 -.004 12.2 + 0.2-0.1.32 ±.004 8.1 ±0.1 LOCKING POINT HEIGHT 816MM [32.13].366 +.008 -.004 + 0.2 9.3-0.1 Milling Detail - Lock & Backplate Holes 45 mm () or 60 mm () s.32 R 8.1 3.622 92 7.323 186 39.409 1001 1.614 41 2.520 64 7.37 187.3 4.83 122.7 2.76 70 5.12 130 4.25 108 3.62 92.85 21.5 HARDWARE HEIGHT 762 MM [30] LOCKING POINT HEIGHT 620 MM [24.41] DEADBOLT THROW BACKSET LOCKCASE DEPTH.64 16.2.48 12.2 45 [1.77] or 60 [2.36] 9
Multipoint Hardware Installation - Active Panel Active Panel Hardware Installation Top Extension Machine Screw Latch Lockcase Note: Main gear and extensions should be hand-tightened only. Excessive force may cause driverail to bind and inhibit system operation. 1. When the door is in the open position, the bevel on the latch should push the latch into the lockcase when you close the door. If you need to reverse the latch, see the instructions below. 2. Slide main gear into place, aligning holes drilled in door face with cylinder, handle holes and lockcase to properly accommodate trim. 3. Install handle set per instructions included with the set. 4. Remove machine screw in top of lockcase. 5. Slide top extension into place and fasten to lockcase with the supplied machine screws to door edge. The screws should be screwed in flush with the faceplate, but not overtightened. 6. Test gear with the door in the open position. Engage system by lifting handle and note if multipoint system operates on the edge of the door. Extend deadbolt by turning thumbturn. If system is working properly, the locking points on the edge of the door and the deadbolt will extend smoothly and completely. If not working properly, please refer to the Troubleshooting Guide on the website: www.us.hoppe.com. Reversing the Latch 1. Push small screwdriver or punch into reversing hole and push latch up until latch clears lockcase. 2. Rotate latch 180 with hand and release back into lockcase. Removing the Shipping Clip & Reversing the Mishandling Device 1. Remove sticker covering the shipping clip. 2. Remove shipping clip so that mishandling device is visible and extended. 3. Make sure mishandling device is sloped in the same direction as the latch. 4. If not, pull out mishandling device with hand and rotate it 180. 5. Release mishandling device back into lockcase. 10
Multipoint Hardware Installation - Inactive Panel Inactive Panel Hardware Installation You will need the Construction Handle and Thumbturn Insert that are provided in your HOPPE Handle Set. The Inactive Panel System is included in the French Door Packs listed on pages 6 and 7. We recommend assembly of the inactive gear in the activated (locked) position. To be consistent in the operation and assembly, you should assemble the gear operator as follows: 1. Insert the lockcase into the mortise pocket in the edge of the inactive panel. Insert the Construction Handle into the handle hub of the gear and lift up on the handle to force the inactive gear into the engaged position. Insert the Thumbturn Insert and turn to lock. The Thumbturn will spin freely after it hits the locking point. 2. Slide the driverail of the top extension outward to extend the shootbolt. Connect the serrated driverail of the top extension to the connector of the main gear. Make sure the teeth are fully engaged (seated into the connector). The shootbolts should extend 3/4. Screw the top extension to the stile. 3. Finish screwing the inactive system into the stile. 4. Turn the thumbturn insert to unlock. Operate the handle set to retract and extend the shootbolts. The shootbolts should operate freely. 5. For a security test, lift up on the handle to engage the shootbolts. Turn the thumbturn insert to lock them into place. Push down on the handle in an attempt to disengage the shootbolts, if properly installed, the shootbolts should not react while the thumbturn insert is locked. Cutting Shootbolt Extensions The faceplate of the shootbolt extension should span from the edge of the extension you are connecting with to the top edge of the door panel. You can cut the extension shorter if you use a connecting plate over the connection (included in the HLS One). Make sure that you have at least 1-1/4 of serrations left to make a good connection. When cutting the extension, make sure to have the end of the drive rail pulled even with the faceplate. Correct Cut Incorrect Cut 11
117.4mm (4.62) Strikes Plates Latch & Deadbolt, Tongue and Shootbolt Strike Plates are already included in the HLS One Packs for thick doors (see pages 6 and 7). Latch & Deadbolt Replacement Items Latch & Deadbolt Strike Stainless Steel, Item No. 8787747 2.25 Stainless Steel, Item No. 2014027 Tongue Strike Stainless Steel, Item No. 2025199 224mm (8.82) 25.4mm (1.00) Shootbolt Strike Stainless Steel, Item No. 2098911 Tongue 44.3mm (1.74) or 53.5mm (2.11) 42mm (1.65) 19mm (0.75) Shootbolt 12
Accessories High Performance Cover Plate High Performance Cover Plate Shootbolt Sash Support Plate Item No. 2512296 Stainless Steel Construction Handle Construction Handle Temporary Handle used to retract Latch, as well as activate/retract Multipoints Item No. 2426890 Construction Key Construction Key Activates the Deadbolt Without Trim Installed, Item No. 2667482 Construction Handle Set Construction Handle Set Complete Interior and Exterior Trim for security and weather resistance during the construction phase Item No. 2604801 Item No. 2605353 (Incl Construction Key) Foam Eurogroove Plug Foam Eurogroove Plug For 3-Point Systems Only Gray, Item No. 1963538 13
Solid Brass Handle Sets München Series M112PL/374N Order HBL Entry & Interior Door Hardware to match your HLS patio door trim, and complete the look throughout the home. Contact your HOPPE Sales Representative, or visit www.us.hoppe.com. Door Thickness 2.25 (57 mm) Door Thickness Finish Active Inactive* Active Inactive* Resista Brass (F77-R) Antique Brass (F73) Brushed Chrome (F41-R) Polished Chrome (F49-R) Oil Rubbed Brass (F79) Pure White (F9010) Matte Black (F9714) Satin Nickel (F42-R) Antique Nickel (F44-R) Rustic Umber (F8709) 2116331 2133579 2334848 2334910 8763123 8763127 3227307 3227315 8763167 8766019 2859425 2860442 8763135 8763147 2859370 2860434 8773267 8766015 2859417 2860493 8763187 8763191 2969544 3027701 8773711 8773715 2859396 2860477 2094813 2106280 2334864 2334928 2106255 2106298 2859388 2860469 2214651 2214660 2859409 2860485 * Fixed Immovable Dummy Sets also available for Inactive Panels. Handle Sets are configured for a Centered Eurogroove. Order (1) Handle Set per Door. Each Set Includes Interior and Exterior Handles, Backplates, Cylinder or Thumburn, and Installation Hardware. 114mm (4.49) 126mm (4.95) 58mm (2.28) 222.6mm(8.76) 173mm (6.82) 92mm (3.62) 11mm (0.43) 130mm (5.12) 70mm (2.76) 10mm (0.41) 35mm (1.40) 6mm (0.24) 14
Solid Brass Handle Sets Door Thickness 2.25 (57 mm) Door Thickness Finish Active Inactive* Active Inactive* Resista Brass (F77-R) Antique Brass (F73) Brushed Chrome (F41-R) Polished Chrome (F49-R) Oil Rubbed Brass (F79) Pure White (F9010) Matte Black (F9714) Satin Nickel (F42-R) Antique Nickel (F44-R) Rustic Umber (F8709) 2131021 2131098 2334400 2334792 2131039 2131101 2608917 2608925 2131055 2039726 2625995 2859484 2131047 2131119 2859513 2859476 2131080 2203477 2859564 2859329 2131071 2131127 2805099 2805144 2131063 2039742 2859530 2859302 2094805 2095752 2334418 2334901 2095921 2095939 2859521 2859290 2207558 2207566 2859548 2859311 * Fixed Immovable Dummy Sets also available for Inactive Panels. Handle Sets are configured for a Centered Eurogroove. Order (1) Handle Set per Door. Each Set Includes Interior and Exterior Handles, Backplates, Cylinder or Thumburn, and Installation Hardware. 222mm (8.74) 173mm (6.81) 92mm (3.62) 11mm (0.43) 109mm (4.27) 70mm (2.76) 21.5mm (0.85) Ø 11mm (0.42) 53mm (2.09) 112.25mm (4.42) 124mm (4.89) Verona Series M151/216N Order HBL Entry & Interior Door Hardware to match your HLS patio door trim, and complete the look throughout the home. Contact your HOPPE Sales Representative, or visit www.us.hoppe.com. 31mm (1.22) 8mm (0.31) 15
Solid Bronze Handle Sets Missoula Series B1023/B3741 Door Thickness 2.25 (57 mm) Door Thickness Finish Active Inactive* Active Inactive* Antique Bronze (F881) Dark Bronze (F883) 2923132 2923159 2923212 2923239 2923141 2923167 2923221 2923247 * Fixed Immovable Dummy Sets also available for Inactive Panels. Order (1) Handle Set per Door. Includes Interior and Exterior Handles, Backplates, Cylinder or Thumburn, and Installation Hardware. 115mm (4.54) 70mm (2.76) 127mm (5.00) 46mm (1.80) 182mm (7.17) 240mm (9.45) 38mm (1.50) 92mm (3.62) 130mm (5.12) 8mm (0.31) Coordinates well with: München Series HBL Entry & Interior Door Hardware Toronto Series Window Handles NOTE: Window Handles and HBL Entry & Interior Door Handle Sets are only available in solid brass base material, so styles and finishes will vary compared to solid bronze handle sets. 16
Solid Bronze Handle Sets Door Thickness 2.25 (57 mm) Door Thickness Finish Active Inactive* Active Inactive* Antique Bronze (F881) Dark Bronze (F883) 2923095 2923116 2923175 2923191 2923108 2923124 2923183 2923204 New Orleans Series B1610/B2161 * Fixed Immovable Dummy Sets also available for Inactive Panels. Order (1) Handle Set per Door. Includes Interior and Exterior Handles, Backplates, Cylinder or Thumburn, and Installation Hardware. 109mm (4.29) 240mm (9.45) 182mm (7.17) 92mm (3.62) 38mm (1.50) 8mm (0.31) 70mm (2.76) 130mm (5.12) 59mm (2.31) 122mm (4.81) Coordinates well with: New Orleans Series HBL Entry & Interior Door Hardware and Window Handles NOTE: Window Handles and HBL Entry & Interior Door Handle Sets are only available in solid brass base material, so styles and finishes will vary compared to solid bronze handle sets. 17
Adjustable Hinge Sets in Matching Finishes (1) Set Hinge and (2) Guide Hinges are included in each Hinge Set. Order (1) Hinge Set for each door panel weighing up to 165 lbs. Finish Polished Brass (F71) Antique Brass (F73) Brushed Chrome (F41-R) Polished Chrome (F49-R) Oil Rubbed Brass (F79) Pure White (F9010) Matte Black (F9714) Satin Nickel (F42-R) Antique Nickel (F44-R) Rustic Umber (F8709) Set Number 3227411 3227366 3227374 3227382 3227358 3227331 3227323 3227391 3227403 3227340 HOPPE recommends additional hinges for heavier doors. Contact your Sales Representative for assistance. 18
Single Design Theme In the past it has been difficult for designers, builders and architects to find a complete set of matching hardware for every opening in a home. HOPPE North America solved that problem by introducing the Single Design Theme Concept, which means that the same styles and finishes are offered across a full range of product lines. Swinging Patio Doors Sliding Patio Doors Fold & Slide Lift & Slide Entry Doors Interior Doors Windows You spend a lot of time choosing just the right materials to give a home that coordinated, high quality, designer look. Why wouldn t you give the same attention to the doors and windows? Now when you select an HLS One Multipoint Hardware System and compatible Handle Set, you have the choice to let your style and attention to detail show throughout the home with matching Window, Sliding, Entry and Interior Door Handles. Even our Adjustable Hinges are available in the same finishes as our Handle Sets. Everything you need for that added touch of class that sets you apart from the rest. HOPPE not only thinks about the details for you, we also bring them all together under one roof. making HOPPE your Single Source Supplier for Single Design Themes. Contact your HOPPE Sales Representative or visit www. us.hoppe.com for more information about coordinating products for your HLS hardware. 19
07/12/250 Distributor: