version 2.3, revision 02-2016
Document type: Device: Product information -series isolating transformers Art.-No of the documentation: ESA.0500204 Version: 2.3 Completion: 15.11.2016 Change history Version Date Firmware Change note 2.0 31.03.2014 k.a. Revision of the technical data 2.1 06.05.2014 k.a. Update of the cover sheet 2.2 18.02.2016 k.a. Omission of the 400 V version Insert the ECO isolating transformer Correction of all technical parameters 2.3 15.11.2016 k.a. Update of technical data Comparison of the isolating transformers (Standard/ECO) Revision of enclosure Brand certificate HospEC is registered trademark of the company ESA Elektroschaltanlagen Grimma GmbH. All other products and brand names mentioned in this manual, or in the rest of the documentation on your ESA product, are trademarks or registered trademarks of their respective owners. 2 PI -series isolating transformers, version 2.3, revision: 02-2016
Table of contents 1 Purpose of use... 5 2 Technical features... 5 3 Connections... 5 4 Technical data (Standard/ECO)... 6 5 Assembly, connection, labeling... 9 5.1 Assembly... 9 5.2 Connection... 9 5.3 Labeling... 10 A Comparison oft he isolating transformers (Standard/ECO)... 11 PI -series isolating transformers, version 2.3, revision: 02-2016 3
4 PI -series isolating transformers, version 2.3, revision: 02-2016
1 Purpose of use -series isolating transformers are compliant with all requirements of DIN VDE 0100-710 (VDE 0100 part 710) for IT systems in medical locations. This makes them suitable for their intended purpose, namely the use in IT system power supplies for medical locations. 2 Technical features In isolating transformers, the secondary winding is galvanically separated from the primary winding. The isolating transformers have a reinforced insulation and are compliant with the requirements of DIN EN 61558-1 (VDE 570 part 1) and DIN EN 61558-2- 15 (VDE 0570 part 2-15). In order to reduce electrical interference, a static shield is installed between the windings. The shield has an insulated connector for connection to the equipotential bonding. Corrosion protection is ensured by a complete vacuum resin impregnation. This has the added benefit of guaranteeing low noise emissions even after long use. Other technical features of the isolating transformer: Fulfilment of EMC/EMI requirements (see chapter 5.1 on page 9) Version for single-phase primary voltages of 230 V ECO isolating transformers with reduced power dissipation and a necessary back-up fuse Built-in temperature sensors acc. to DIN 44081 (120 C) Insulated mounting brackets Degree of protection IP00 (open construction) Protective class I, prepared for protective class II Classification of insulation: ta40/b Type of electrical connection: screw-type terminals 3 Connections Fig. 1: Isolating transformer circuit diagram Fig. 2: Terminal strip connection diagram PI -series isolating transformers, version 2.3, revision: 02-2016 5
4 Technical data (Standard/ECO) Type Art.-No.: Standard ECO Electrical data NOTE The isolating transformers are designed with a nominal frequency of 50 60 Hz. The values specified in Tab. 2 are valid for a maximum ambient temperature of 40 C and a nominal frequency of 50 Hz. 3.15 kva 0080027.2 0080027.5 4.00 kva 0080028.2 0080028.5 5.00 kva 0080029.2 0080029.5 6.30 kva 0080030.2 0080030.5 8.00 kva 0080031.2 0080031.5 10.00 kva 1 0080089.2 0080089.5 Rated power 3,150 VA 4,000 VA 5,000 VA 6,300 VA 8,000 VA 10,000 VA Rated frequency 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Rated input voltage 230 V 230 V 230 V 230 V 230 V 230 V Rated input current 14.2 A 18 A 22.5 A 28.5 A 36 A 45 A Rated output voltage 230/115 V 230/115 V 230/115 V 230/115 V 230/115 V 230/115 V Rated output current 13.7 A 17.4 A 21.7 A 27.4 A 34.7 A 43.5 A Inrush current I E 2 < 12 x I n/ < 8 x I n < 12 x I n/ < 8 x I n < 12 x I n/ < 8 x I n < 12 x I n/ < 8 x I n < 12 x I n/ < 8 x I n < 12 x I n/ < 8 x I n Leakage current 0.5 ma 0.5 ma 0.5 ma 0.5 ma 0.5 ma 0.5 ma 2 No-load input current I 0 2 %/ 1 % 2 %/ 1 % 2 %/ 1 % 2 %/ 1 % 2 %/ 1 % 2 %/ 1 % No-load output voltage U 0 234 V 233 V 233 V 233 V 234 V 234 V Short-circuit voltage U K 4 % 4 % 3 % 3 % 3 % 3 % Recommended back-up fuse 2 (acc. to DIN VDE 0100-710) 25 A gl/gg 35 A gl/gg/ 25 A gl/gg 50 A gl/gg/ 35 A gl/gg 50 A gl/gg 63 A gl/gg/ 50 A gl/gg 80 A gl/gg/ 63 A gl/gg Ambient temperature 40 C 40 C 40 C 40 C 40 C 40 C No-load temperature rise 22 C 23 C 27 C 32 C 33 C 37 C Full load temperature rise 56 C 54 C 62 C 68 C 76 C 66 C Noise level (no-load and rated load) 35 db(a) 35 db(a) 35 db(a) 35 db(a) 35 db(a) 35 db(a) Induction 0.90 T 1.02 T 0.92 T 0.93 T 1.01 T 0.97 T Resistance R primary 0.182 Ω 0.118 Ω 0.094 Ω 0.066 Ω 0.049 Ω 0.036 Ω Resistance R secondary 0.233 Ω 0.156 Ω 0.118 Ω 0.082 Ω 0.060 Ω 0.043 Ω Efficiency 96 % 96 % 96 % 96 % 96 % 96 % Heat power dissipation no-load Heat power dissipation 2 < 39 W/ < 23 W < 53 W/ < 34 W < 45 W/ < 29 W < 53 W/ < 34 W Heat power dissipation at 40 C ambient temperature and 100 % continuous load Heat power dissipation 2 < 123 W/ < 107 W Tab. 1: < 143 W/ < 124 W < 172 W/ < 156 W Technical data electrical data (Standard/ECO) < 205 W/ < 186 W < 67 W/ < 43 W < 251 W/ < 227 W < 81 W/ < 51 W < 284 W/ < 254 W 1 not permitted in Germany acc. to DIN VDE 0100-710 2 for Standard/ECO (without slash means the same value) 6 PI -series isolating transformers, version 2.3, revision: 02-2016
Type Connecting capacity Input terminals flexible/rigid/awg Output terminals flexible/rigid/awg Shield winding flexible/rigid/awg Control terminals flexible/rigid/awg 3.15 kva 4.00 kva 5.00 kva 6.30 kva 8.00 kva 10.00 kva 1 10/16 mm 2 /6 16/25 mm 2 /6 16/25 mm 2 /6 16/25 mm 2 /6 16/25 mm 2 /6 35/35 mm 2 /6 10/16 mm 2 /6 16/25 mm 2 /6 16/25 mm 2 /6 16/25 mm 2 /6 16/25 mm 2 /6 35/35 mm 2 /6 10/16 mm 2 /6 16/25 mm 2 /6 16/25 mm 2 /6 16/25 mm 2 /6 16/25 mm 2 /6 35/35 mm 2 /6 4/6 mm 2 /10 4/6 mm 2 /10 4/6 mm 2 /10 4/6 mm 2 /10 4/6 mm 2 /10 4/6 mm 2 /10 Mechanical data (see also Fig. 3) Weight [kg] 42 48 60 64 74 95 Weight Cu [kg] 13.4 16.9 20.5 22 23.5 27.5 Core U/I 180/78 210/63 210/73 210/88 210/103 210/133 l [mm] 240 280 280 280 280 280 e1 [mm] 200 240 240 240 240 240 e2 [mm] 145 145 155 170 185 185 h1 [mm] 315 365 365 365 365 365 h* [mm] 375 430 430 430 430 430 b1 [mm] 180 185 195 210 225 275 b* [mm] 200 200 215 230 245 255 d (Ø) [mm] 11 11 11 11 11 11 Tab. 2: Technical Data (connecting capacity, mechanical data) Fig. 3: Isolating transformer dimensions 1 not permitted in Germany acc. to DIN VDE 0100-710 h* depending on terminal configuration b* with terminals at the front PI -series isolating transformers, version 2.3, revision: 02-2016 7
Fig. 4: Encloser for isolating transformers (dimensions in mm) Version with enclosure: Steel sheet lacquered in RAL 7032 Degree of protection IP23 Holes for wire feed-throughs Identical mechanical dimensions and versions for all isolation transformer sizes 8 PI -series isolating transformers, version 2.3, revision: 02-2016
5 Assembly, connection, labeling NOTE The assembly and the connection may only be carried out by qualified electricians. All relevant safety regulations and standards have to be observed. 5.1 Assembly The isolating transformer is designed for use in dry indoor spaces. Ensure sufficient ventilation/cooling. The rated output decreases at temperatures over 40 C. For temperature monitoring, each limb has a wound-in PTC thermistor, which is wired to terminal. The requirements for protection against electromagnetic interference (EMC/EMI) according to DIN VDE 0100-710 annex C are fulfilled at a minimum distance of two metres without any further measures. The isolating transformer must be installed behind a cover that cannot be opened without tools. The isolating transformer and its cover must be labelled (see chapter 5.3 on page 10). The mounting brackets are insulated from the transformer core. The transformers need not be installed separately isolated. 5.2 Connection The ingoing and outgoing feeders of the isolating transformers must be secured against short circuit and short to ground. Use only devices for short-circuit protection; isolating transformers should not be protected against overload. The use of an overload protection is not permitted (DIN VDE 0100-710 (VDE 0100 part 710) paragraph 710.533.1.101). For the protection of transformers, monitoring devices to be used according to DIN VDE 0100-530 (VDE 0100-530) resp. DIN VDE 0100-710 (VDE 0100 part 710) section 710.538.3.1. The relevant terminal strip is designed for wire cross-sections from 1 35 mm². Shield windings provided by the customer may be connected to the PE terminal. PI -series isolating transformers, version 2.3, revision: 02-2016 9
5.3 Labeling Mark the isolating transformer as follows: Fig. 5: Label on the isolating transformer Mark the isolating transformer cover as follows: Fig. 6: Label on the cover of the isolating transformer Fig. 7 shows a label (example) located on the isolating transformer: Fig. 7: Label of an isolating transformer (here: 6,30 kva ECO) 10 PI -series isolating transformers, version 2.3, revision: 02-2016
A Comparison oft he isolating transformers (Standard/ECO) The copper losses in both versions (Standard/ECO) are the same and load-dependent. However, the ECO isolating transformers have a special core material, which is manufactured with a special technology. The ECO isolation transformers more efficient than the standard version in terms of no-load power and the no-load input currents. Fig. 8 shows the comparison of the isolating transformers based of the graphical profile of the heat power dissipationas a function of the load at an ambient temperature of 40 C. Fig. 8: Comparison of the heat power dissipation as a function of the load PI -series isolating transformers, version 2.3, revision: 02-2016 11
ESA Elektroschaltanlagen Grimma GmbH Broner Ring 30 04668 Grimma, Germany Tel.: +49 3437 9211 0 Fax: +49 3437 9211 26 E-Mail: info@esa-grimma.com Internet: www.esa-grimma.com -series isolating transformers Product information (PI) Published by: ESA Elektroschaltanlagen Grimma GmbH Reprint only with publisher's permission. All rights reserved. Subject to alteration. Revision date: 02-2016